jbc CSR User manual

CSR
Cartridge Stand for Robot
INSTRUCTION MANUAL

2
Cartridge Stand for Robot .............................. 1 unit
Manual .................................................. 1 unit
Ref. 0027877
Packing List
Either Ref. CS2R245-B or Ref. CS2R470-B is included:
Upper Center Jig ............................. 1 unit
Ref. 0023652 for CS2R245-B
Ref. 0023625 for CS2R470-B
Lower Center Jig ............................................... 1 unit
Ref. 0023626 for CS2R245-B
Ref. 0023648 for CS2R470-B
This manual corresponds to the following references:
- CS2R245-B for R245 cartridges
- CS2R470-B for R470 cartridges

3
Features
Gripper Actuator
Fluid Air
Applicable tubing Ø 4mm
Operating pressure 1,5 to 7 bar
Tube connection to fix Cartridge.
Tube connection to release Cartridge.
CSR is designed to be used in automatic soldering
processes. Two pairs of grippers can be used to
hold the cartridges while they are not in use.
It can work in combination with JBC Automatic
Soldering Irons (TRA) and the new cartridges for
automation (R245 and R470 ranges).
Assembly
CSR needs to be fixed to the robot work place area. Use a DIN912 M6 screw and the mounting hole
as shown bellow.
The gripper actuators must be connected to an air-circuit by using the tube connections Aand B.
A
B
A
B
Mounting holes
A
B
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

4
Compatible Cartridges
Find the Cartridge models that best suit your soldering needs on www.jbctools.com
Compatibility
Cartridge
Stand
Cartridge Range Control Unit Soldering Irons
R245 R470 UCR245 UCR470 TRA245 TRA470
CS2R245
CS2R470
Chisel Pin / Connector Drag
Work Position Adjustment
CSR body can be pivoted 35º both sides to
suit the inclination of your Soldering Head in
every job necessities. Use a 5mm allen key to
loosen the bolt and pivot CSR body manually.
Note the angle indicator around the bolt
area. Tighten the bolt holding the body in the
desired position. The soldering head must be
set to the same angle.
Angle Indicator
Bolt

5
Tool Position Adjustment
Use an 1,5 mm allen key to loosen the three
indicated bolts. Evenly pull the plate holder.
Revome the cartridge plates.
The cartridge plate can be set to four different
positions. The flat faces of the plate and the
cartridge must match.
Insert the cartridge plates to any of the four
positions you need. The smaller squared
shape must face upwards.
Assembly the plate holder to its initial position
and tighteen the three bolts evenly.
Cartridge Plate
Flat Face
Bolt
Plate Holder
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

Upper
centering jig
Lower
centering jig
6
Centering Jig
Instal both, lower and upper centering jigs, on
CSR and the soldering iron as shown.
Adjust the soldering iron position until the
centering jig is aligned. It must be possible to
move in and out smoothly.
Insert the centering jig completely. Set this
point as the pick-up point position. From
this point on, the soldering iron should do a
linear movement when inserting or removing
cartridges.
In order to align CSR to the soldering iron and set the cartridge pick-up points use JBC´s centering jig.

100
3.94
95
3.74
74,5
2.93
53,6
2.11
10
0.39
1,6
0.06
32,5
1.28
37
1.45
29,6
1.17
50
1.97
8,2
0.32
(in)
mm
060921
CS2R470-B
CARTRIDGE STAND FOR ROBOT
SCALE
ISO 2768-f
CS2R470-B
1:1
DIMENSIONS IN
MILLIMETERS
DIN
RoHS
Compliant
GENERAL
TOLERANCES
A3
DRAWN BY
A. Santaeularia
7438
3035
INSPECT. GUIDELINE
TECHNICAL DOC.
92609
06/09/2021
COMPATIBLE
DATE
DIMENSIONES GENERALES
SUBSTITUTES
DESCRIPTION
SOPORTE CART. R470 CAB.ROB.-B
ADDITIONAL DESCRIPTION
PART NUMBER
DRAWING No.
CONFIDENTIAL:
OR PASSED TO ANY THIRD PARTY, IN WHOLE OR IN PART, WITHOUT WRITTEN AUTHORIZATION FROM JBC Soldering, S.L.
THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION THAT CANNOT BE USED, COPIED, DISTRIBUTED, REPRODUCED
7
Dimensions
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

Work Place Example
*Not included, sold separately
TRA
CSR
SFR
CLR
UCR
GSFR
8
**
*
*
*

Work Place Example
*Not included, sold separately
TRA
CSR
SFR
CLR
UCR
GSFR
9
Maintenance
- Before carrying out maintenance, always unplug the equipment.
- Use a damp cloth to clean the equipment. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the equipment are clean.
- Periodically check all cables and tube connections.
- Replace any defective or damaged part. Use original JBC spare parts only.
- Repairs should be performed only by a JBC authorized technical service.
- Under normal operating conditions, the air gripper lifespan is 10 million cycles. It is recommended
to replace it at the end of its lifespan.
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

10
It is imperative to follow safety guidelines to prevent electric shock,
injury, fire or explosion.
- Do not use the equipment for any other purpose.
- Do not leave the appliance unattended when it is on.
- Be sure that the power supply is disconnected before changing any spare part.
- The temperature of accessible surfaces may remain high after the unit is turned off. Handle with
care.
- Heat can cause inflamable products to ignite even when not visible.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste, which can cause burns.
Safety