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JBL GTO-1004E User manual

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SKYPE
km-130
GTO1004
4 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797 Rev11/2008
Released 2007
Discontinued XXXX
Autogoods “130”
130.com.ua
- CONTENTS -
SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION DRAWINGS………………3
CONTROL/INSTALLATION INSTRUCTIONS………....4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
ELECTRICAL PARTS LIST ..……….……….…….…….8
P.C.B. DRAWINGS….………………………...…….……12
IC/TRANSISTOR PINOUTS..…………………….….…..18
SCHEMATICS……………..……………….………..…...19
GTO 1004 Specifications
Output Power: 100W RMS x 4 channels @ 4 ohms; ≤1% THD + N
(14.4V supply) 150W RMS x 4 channels @ 2 ohms; ≤1% THD + N
320W RMS x 2 channel (bridged) @ 4 ohms; ≤1% THD + N
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
104dBA (reference rated power into 4 ohms)
Dynamic power: 180W @ 2 ohms
Frequency response: 10Hz – 100kHz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Channel Separation ≥45db (full rated power)
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 100mV
Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20%
Bass Boost @ 50Hz 0-12dB
DC Offset <30mV
Output regulation: .03dB @ 4 ohms
Idle Current @ 4 ohms 1.5A
Max Current Draw <70A @ 2 ohms both channels driven
Remote Operating Voltages ON 5V OFF 4V
Turn-on delay time 2-3 sec
Circuit Protection Temperature (85±5C), Short circuit,
Operating voltage range (8-16V)
Dimensions: 18 9/16 x 10 3/8 x 2 1/8” (470 x 263 x 53mm)
Fuses: (3) x 25A
JBL continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
1
GTO1004
Autogoods “130”
130.com.ua
GTO1004
2
Autogoods “130”
130.com.ua
3x
4x 1x
56
012
7ABC9
E3F
8
ABCDEF
18-9/16"
470mm
10-3/8"
263mm
2-1/8"
53mm
4 D
G
±ÈÀý
1.000
H
ABCD
3
GTO1004
Autogoods “130”
130.com.ua
Installation Warnings and Tips
•Disconnect the negative (–) lead from your vehicle’s
battery.
•At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.
•Choose a safe mounting location away from moisture.
•Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
•Mount the amplifier, using the supplied hardware.
Specifications
•100W RMS x 4 channels @ 4 ohms and ≤1% THD + N*
•150W RMS x 4 channels @ 2 ohms and ≤1% THD + N*
•THD + N: 0.05% (rated power @ 4 ohms)
•Signal-to-noise ratio: 85dBA
(reference 1W into 4 ohms)*
•Signal-to-noise ratio: 104dBA
(reference rated power into 4 ohms)
•Frequency response: 10Hz – 100kHz (–3dB)
•Max power: 600 watts
*CEA-2006A-compliant
0Speaker Output Connectors
•Connect the speakers to these terminals,
observing proper polarity.
•Four-channel operation: Connect the front left
speaker to the Front L+ and L– terminals, and
the front right speaker to the Front R+ and R–
terminals. Repeat for the rear speakers, using
the Rear L+ and L– terminals, and the Rear R+
and R– terminals.
•Three-channel operation: Connect the stereo
speakers to the Front terminals, as above.
Connect the single speaker into which the
amplifier’srear channels will be bridged to the
Rear R+ and Rear L– terminals.
•Two-channel (bridged) operation: Connect one
speaker to the Front R+ and Front L– termi-
nals. Connect the other speaker to the Rear
R+ and Rear L– terminals.
•Minimum speaker impedance for stereo opera-
tion is 2 ohms. Minimum speaker impedance for
bridged operation is 4 ohms.
1Fuses
•Replace only with the same type and rating.
2Power Input Connectors
•+12V:Connect to the positive terminal of the
vehicle’sbattery. 8 AWG wire is recommended.
Install an appropriate fuse holder and fuse (75A
minimum) within 18 inches of the battery.Make
sure the wire is not damaged or pinched during
installation. Install protective grommets when
routing wires through the firewall or other sheet
metal.
•GND: Connect to the vehicle’s chassis. Refer to
the picture below.
•REM: Connect to the “Remote Out” lead from
the source unit or to a source of switched
12V+ (ACC).
3Aux Output Connectors (RCA)
•Summed, nonfiltered pass-through output.
Front right and rear right inputs are combined
and sent to the right AUX output. Front left
and rear left inputs are combined and sent
to the left AUX output. Connect to the input
of an additional subwoofer amplifier.
4Front Input Connectors (RCA)
•Connect to the front RCA outputs from the
source unit or signal processor.
5Front Input-Level Control
•Used to match the front input level of the
amplifier to the output level of the source unit.
•See Gfor the adjustment procedure.
6Front Crossover-Frequency Control
•12dB/octave crossover, variable from
32Hz to 320Hz.
•See Hfor the adjustment procedure.
7Front Crossover-Filter Selector
•LPF: Select for subwoofer(s).
•FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
•HPF: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
8Rear Bass-Boost Control
•Set the Bass-Boost control according to your
preference, being careful not to apply
enough boost to damage your speaker(s).
9Rear Band-Pass (BP) Switch
•If you will use the rear channels to drive a pair
of separate mid-bass speakers, place this
switch in the BP position. The front crossover
frequency control will set the low-pass filter
frequency and the rear crossover control will
set the high-pass frequency. In BP mode, the
rear crossover filter switch has no effect. Only
the front inputs should be used in BP mode.
ARear Crossover-Filter Selector
•LPF: Select for subwoofer(s).
•FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
•HPF: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
BRear Crossover-Frequency Control
•12dB/octave crossover, variable from
32Hz to 320Hz.
•See the adjustment procedure in H.
CRear Input-Level Control
•Used to match the input level of the amplifier to
the output level of the source unit. See Gfor
the adjustment procedure.
•Also used to adjust the level of the mid-bass
speakers when the BP switch is in the BP positon.
DRear Input Connectors (RCA)
•Connect to the rear RCA outputs from the
source unit, or signal processor. Not used
when the BP switch is in the BP position.
EPower On LED
•Illuminated when the amplifier is on.
FProtect LED
•Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifier’s output circuit has failed (DC voltage
is present in the amplifier’s output).
GSetting Input Level
ATurn all Input-Level controls counterclockwise
to 6V (minimum).
BWith a dynamic music track playing, turn the
head unit’s volume control to the 3/4 position.
CTurn Front Input-Level control clockwise until
the music is so loud that it no longer sounds
clear (distortion is present in the output).
DTurn Front-Input-Level control counterclock-
wise gradually, just until the music sounds
clear, once again.
EFront-Level input is now adjusted correctly.
FAdjust Rear Input-Level control so that the
level of the rear speakers is proportionate to
the level of the front speakers, according to
your preference.
HSetting the Crossover
ACrossover setting for 5" or larger full-range
speakers when no subwoofer is included in
the system.
BCrossover setting for full-range speakers
when a subwoofer is included in the system.
CCrossover setting for subwoofers.
DCrossover setting for systems that include
separate mid-bass speakers driven by the rear
channels with the BP switch set to “BP
.”
Note: Acceptable frequency ranges are indicated
in gray.
GTO1004 CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Factory Bolt Ring Connector
Ground Wire
Note: Remove any paint
below ring connector.
Star Washer
This product is designed for mobile applications and is not
intended for connection to the mains.
Avalid serial number is required for warranty coverage.
Features, specifications and appearance are subject to change
without notice.
4
GTO1004
Autogoods “130”
130.com.ua
Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify: A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify: A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify: A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify: A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify: A. Speaker crossover (if used) is not defective
GTO1
004
5
Autogoods “130”
130.com.ua
Front Plate
Standoff
Standoff
Trans. Clamp
Trans. Clamp
Trans. Clamp
1380-0210-00
RCA CAP (Red)
RCA CAP (Wht)
GTO1004
6
Part Number Part Number
Autogoods “130”
130.com.ua
1 2 3 4 56
A
B
C
D
6
54321
D
C
B
A
INPUT L
AUX OUT L
AUX OUT R
INPUT R
OP
OP
OP
OP
1 3
2
A
1 3
2
A
OP
OP
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
AMP
AMP
INPUT RL
INPUT RR
OP
OP
1 3
2
A
1 3
2
A
OP
OP
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
10 100K32 320
MODE HP/FLAT/LP
VARIABLE LPF/HPF
32Hz-320Hz/12dB
AMP
AMP
MAIN AMP
FRONT L
MAIN AMP
FRONT R
MAIN AMP
REAR RL
MAIN AMP
REAR RR
4 ohm/2 ohm
4 ohm/2 ohm
speaker
speaker
speaker
BTL-4ohm
4 ohm/2 ohm
4 ohm/2 ohm
speaker
speaker
speaker
BTL-4ohm
power supply Battery
+VCC
-VCC
+15V
-15V
2
3
1A
2
3
1A
FL LPF
FR LPF
BP
ON OFF
BP
ON OFF
10 100K50
10 100K50
BASS BOOST
VARIABLE
0dB-12dB/50Hz
BASS BOOST
VARIABLE
0dB-12dB/50Hz
7
GTO1004
Autogoods “130”
130.com.ua
GTO1004 Electrical Parts List
Part Number Reference Designator Qty
MAIN PCB
Resistors
0702-2000-02 JP253 JP252 2 Resistor 1/4W 0Ω±5%
0702-2151-02 R22A R22B R22C R22D R38A R38B R38C R38D 8 Resistor 1/4W 150Ω±5%
0702-2392-02 R6 1 Resistor 1/4W 3.9KΩ±5%
0702-24R7-02 R23A R23B R23C R23D R24A R24B R24C R24D
R25A R25B R25C R25D R26A R26B R26C R26D 16 Resistor 1/4W 4.7Ω±5%
0702-1821-02 R32D R31D R31A R31B R31C R32A R32B R32C
R33A R33B R33C R33D R34A R34B R34C R34D 16 Resistor 1/8W 820Ω±5%
0702-3220-02 R24 R25 R12 R13 R14 R15 6 Resistor 1/2W 22Ω±5%
0702-34R7-02 R36A R36B R36C R36D 4 Resistor 1/2W 4.7Ω±5%
0702-1220-02 R14A R14B R14C R14D R15A R15B R15C R15D
R16A R16B R16C R16D R17A R17B R17C R17D 16 Resistor 1/8W 22Ω±5%
0703-1470-03 R6A R6B R6C R6D R7A R7B R7C R7D 8 Resistor 1/8W 47Ω±1%
0702-1101-02 R20 R21 R22 R23 R16 R17 R18 R19 R13A R13B
R13C R13D 12 Resistor 1/8W 100Ω±5%
0703-1102-03 R1A R1B R1C R1D R2A R2B R2C R2D R3A R3B
R3C R3D R4A R4B R4C R4D R5A R5B R5C R5D 20 Resistor 1/8W 1KΩ±1%
0703-1332-03 R20A R20B R20C R20D 4 Resistor 1/8W 3.3KΩ±1%
0702-1472-02 R2 1 Resistor 1/8W 4.7KΩ±5%
0703-1622-03 R21A R21B R21C R21D 4 Resistor 1/8W 6.2KΩ±1%
0702-1562-02 R18A R18B R18C R18D R19A R19B R19C R19D 8 Resistor 1/8W 5.6KΩ±5%
0703-1752-03 R37A R37B R37C R37D 5 Resistor 1/8W 7.5KΩ±1%
0702-1103-02 R32 R7 R3 R4 R9A R9B R9C R9D R10A R10B R10C
R10D R11A R11B R11C R11D R12A R12B R12C
R12D R30 21 Resistor 1/8W 10KΩ±5%
0702-1473-02 R1 R11 R10 R9 R8 R35D R35C R35B R35A 9 Resistor 1/8W 47KΩ±5%
0702-1104-02 R5 1 Resistor 1/8W 100KΩ±5%
0708-70R1-02 R27A R27B R27C R27D R28A R28B R28C R28D
R29A R29B R29C R29D R30A R30B R30C R30D 16 Resistor 3W 0.1Ω±5%
0704-4101-02 R26 R27 R28 R29 4 Resistor 1W 100Ω±5%
Capacitors
06D211056001 C11A C11B C11C C11D 4 CAP,Electro 1UF/50V ±20% 5*11 105C
06D211074100 C7A C7B C7C C7D C11 C45 6 CAP,Electro 100uF/25V ±20% 6.3*11 105C
06D213374101 C35 C36 C37 C38 4 CAP,Electro 330UF/25V ±20% 8*14 105C
06D212266010 C5A C5B C5C C5D C6A C6B C6C C6D C2 9 CAP,Electro 22uF/50V ±20% 5*11 105C
06D213386001 C31 C32 C33 C34 4 CAP,Electro 3300UF/50V ±20% 25*25 105C
06D213376117 C27 C28 C29 C30 4 CAP,Electro 330uF/50V ±20% 10*20 105C
06D214766100 C18 C19 C20 C21 4 CAP,Electro 47uF/50V ±20% 6.3*11 105C
06D202264109 C1 1 CAP,Electro 22uF/25V ±20% 5*12 105C
06D211066301 C3A C3B C3C C3D 4 CAP,Electro 10UF/50V ±20% 5*11 105C
06D212285101 C5 C6 C7 C8 4 CAP,Electro 2200UF/35V Φ16*26MM ±20% 105C
06D321027200 C16 C17 2 Resistor 102/100V ±5%
06D321037200 C12 C13 C14 C15 4 Resistor 103/100V ±5%
06D321047200 C10A C10B C10C C10D C12A C12B C12C C12D 8 Resistor 104/100V ±5%
06D231017000 C8A C8B C8C C8D C9A C9B C9C C9D 8 Ceramic Cap 100pF/100V ±20%
06D233917000 C1A C1B C1C C1D C2A C2B C2C C2D 8 Cap 391/100V ±20%
06D234717001 C4A C4B C4C C4D 4 Ceramic Cap 470PF/100V ±20%
06D231047000 C9 C22 C44 1C 2C 5C 6C 4C C4 C43 10 Ceramic Cap 0.1uF/100V ±20%
06D431047000 C3 C39 C40 C41 C42 C23 C24 C25 C26 9 Ceramic Cap 0.1uF/100V +80%/-20%
06D211076001 8C 9C 2 CAP,Electro 100UF/50V ±20% 8*12 105C
Semiconductors
04WY-15BV204 ZD1 ZD2 ZD3 ZD4 4 diode 15V DO-35 1W
Description
GTO1
004
8
Autogoods “130”
130.com.ua