JBL Project EVEREST DD66000 User manual

Project EVEREST DD66000
Project EVEREST DD66000
Product Commentaries
and User Guide
Thank you for purchasingProject EVEREST DD66000 loudspeaker system.
Before using the system, please take time to read through this user guide to
understand well on this product and also to use it properly.

User's Guide Table of Contents
Chapter 1
Preface
Chapter 2
Legacy
Chapter 3
Project EVEREST DD66000
Chapter 4
Unpacking
Chapter 5
Selecting Cable
Chapter 6
Amplifier Recommendations
Chapter 7
Placement and Set-up Considerations
Chapter 8
Switch Operations
Chapter 9
Connections
Chapter 10
Care and Maintenance
Chapter 11
Troubleshooting and Service Guide
Chapter 12
Ownership Register
Chapter 13
Project EVEREST DD66000 Specifications

Project EVEREST DD66000
CHAPTER 1
Preface
JBL wishes to thank you for selecting a Project EVEREST DD66000
loudspeaker system. It represents the sum total of our research and
developmental efforts in sound reproduction over the last half century. We have
labored to create a loudspeaker system with no acousticalor electrical
limitations whatsoever. While the Project Everest DD66000 loudspeakeris
itself a new development,the goal behind it goes right back to the earliest days
of the original James B. Lansing Sound Company.
But it is your listening pleasure that ultimately determines how successfulwe
are in this endeavor. It is solely in the interest of ensuring a perfect listening
experience that we ask you to faithfully follow the set-up and operation
procedures outlined in the Project EVEREST DD66000 Owner’s Reference.
This manual exists for several purposes.
As your owner's manual, it contains all necessary background information and
detailed instructions for setting up your Project EVEREST DD66000
loudspeakersystem, including unpacking the loudspeaker, selecting the correct
location,speaker wire, wiring scheme and amplification, and connecting it up
to its associated electronics. This information will be found in Chapters 4
through 8. In addition, we have included a detailed description of yourProject
EVEREST DD66000 loudspeakers (Chapter 3) so that you may become
thoroughly acquainted with its unique design and technological features.
Although physically and materially imposing, the set-up procedure of the
Project EVEREST DD66000 loudspeaker system is relatively simple. We
strongly urge you toread this manual thoroughly before you begin, and consult
it frequently throughout the process. Considerations must be made in placing
the speakers;their stature makes it imperative that you become familiar with
the entire set-up process in advance.
Also, we believe that the historical and technical information included will add
immeasurably to your total enjoyment of the loudspeaker system. As a
loudspeaker, Project EVEREST DD66000 is unparalleled in the field of sound
reproduction.The story and principles behind it are an interesting, informative
and fitting precursor to a lifetime of musicalenjoyment.

CHAPTER 2
Legacy-the historical development of the JBLProject loudspeakers
Of those few who seek perfection in sound reproduction, only a handful have
actually achieved it. The price is always high. It is a rare occurrence indeed
when an individual or group is able to triumph over the constraints of economic
and technological reality just once.
At JBL, this has happenedeight times. In each case, its engineers were told to
build the speaker system they had always wanted to build. Whateverresources
were required would be made available. Thus began an ongoing investigation
into new frontiers of sound reproduction, beginning mid-century in 1950 and
continuing to the present day.
The products that have resulted fromthis venture are now known as the JBL
Project loudspeakers. Each represents the absolute peak of every technological,
material and engineering innovation available at that time, combinedinto a
single system. They are Hartsfield, Pragon, Everest DD55000, K2 S9500/7500,
K2 S5500, K2 S9800, and K2 S5800. The newest is EVEREST DD66000.
Although differing in performance details and physical attributes, each ofthe
Project loudspeakers has shared a common objective: to elevate sound
reproduction to levels defined only by the limitations of existing materials and
technology. And despite a spread ofnearly sixty years, allProject loudspeakers
have shared many common features testimony to their foundation on the
technology and manufacturing techniques upon which JBL was built.
Defining the Project Concept
The Hartsfield began a tradition at JBLthat continues today. First, engineer a
product as close to perfection as possible. When it reaches that level, that is the
time to make it better.
In 1954, the Hartsfield was significant not in that it representednew technology,
but rather a new level of the all technical manufacturing approach pioneered by
James B. Lansing some twenty years before it. Like its Project series
successors, it was a high efficiency system incorporating compression driver
technology, one combining the qualities of high output, low distortion,
exceptional stereo imaging and fatigue-free listening. Most important, it was
the first consumer-available listening system to do so.

Project EVEREST DD66000
In this respect, Project EVEREST DD66000 is at once the most advanced and
sophisticated loudspeaker in the world today and aspeaker whose technology
is deeply rooted in over 60 years of tradition.JBL's president in 1954, William
Thomas, described the Hartsfield as "...the speaker system we have always
wanted to build ... the finest components ever made available to serious
listeners . "
He went on to describe the process behind his creation: “Most people who own
and appreciate fine sound reproduction equipment look forward to the day
when they will be able to assemble a system without limitation in justexactly
the way they think it should be done. Periodically a manufacturer gets this same
feeling ... The science ofacoustics has provided us with basic
principles-available to all for achieving precision reproduction. It is only a
matterof incorporating these methods into a system design, and then taking
every bit of trouble necessary to build a systemprecisely to the design.”
"It isn't easy, but that's the way it is done . "
The Ranger-Paragon, JBL's second Project system, was the first serious
attempt at a reflecting speaker system, and broke ground in the new concept of
stereo imaging. Essentially two independent full-range speaker systems
installed in a handsome curved cabinet nearly 9 feet (2.7 metre) long, the
Paragon's enclosure was treated as an extension of its transducers. In essence,
the system had its own "built-in acoustics." In many respects the Paragon
anticipated loudspeakerdevelopments that would occuryears-and even
decades-later. This “built-in acoustics”concept is inherited in the latest Project
EVEREST DD66000.
For nearly 30 years, the Paragon remained the most acoustically viable sound
system for the home. Today,along with the Hartsfield, it is still the most
sought-after speaker in the world.
In 1986, JBL introduced a new Project system that retained the Paragon's
overall sense of musicality while upgrading its character by incorporating three
decades' worth of continuous development in every facet of its design. Its name
reflected the pinnacle of achievement it represented: Project Everest.This was
the original Project EVEREST DD55000.
For the first time, the rest of the sound reproduction chain -and not the
loudspeakeror its transducers -would imposelimits on overall system
performance. Like the Paragon and Hartsfield,Project Everest was built
around compression driver technology and addressed a more refined stereo
image than was previously considered technically feasible.

Since Project Everest was introduced,sound recording and playback
technology has undergone a revolution of its own. With the advent of CD,
extremely demanding recorded signals had become the rule rather than the
exception -the average source material used by the typical audio enthusiast had
become superior to the best demonstration materialof even just a few years ago.
In overall dynamics and transient response, transducers are once again a
potential weak link in the high-end audio reproduction chain.
It was in this environment that JBL setout to create its fourth and fifthProject
loudspeakers, K2 S9500 and K2 S5500.As with Hartsfield, the puritan
simplicity of a two-way system was considered the most promising design
track. Advances in transducer design and lowfrequency alignment would make
the construction of a two-way system ofunprecedented physical and acoustical
scale possible. Engineers took the core components -the low and high
frequencydrivers -and optimized them by redesigning their magnetic
structures,diaphragms and framework for greater linearity, dynamic capability
and transient response.
In the years following the introduction of the K2 S9500 and K2 S5500, sound
reproduction technology underwent another series of revolutionary changes,
with the introduction of DVD-Video, Dolby Digital, DTS, DVD-Audio, and
Super Audio CD (SACD). Frequency responses to 50 kHz and 3-digit dynamic
range and signal-to-noise ratios have now become commonplace. In order to
faithfully reproduce such robust sonic properties, the loudspeaker needed to
undergo drastic improvements to its transducer, network and enclosure
technologies.
The new K2 S9800 employed a 3-way design, incorporating an Ultra High
Frequency (UHF) compression driver and horn to reproduce high frequencies
up to 50 kHz. With the UHF handling the high frequencies, the High Frequency
(HF) transducer could then be upgraded to a new design using a 3 inch
diaphragm for better reproduction of lower frequencies and betterblend with
the woofer than the oldergenerations’ 2-inch diaphragm. Both compression
drivers utilized newly developed Beryllium diaphragms to provide the lowest
distortion and flattest frequency response possible.
In order torecreate the extremely high dynamic range provided by today’s
audio sources, a brand new low frequency transducer was developed from
ground up, utilizing an Alnico magnet,4-inch edge wound Voice Coil, and a 15
inch cone. Extensive computer-aided engineering and design effort made to
develop the optimized port tuning employed inProject K2 S9800 has resulted
in a significant advance in the concept of state-of-the-art acoustic reproduction.

Project EVEREST DD66000
As an outcome of the K2 development, a loudspeaker system with higher
sensitivity and widerdynamic range became reality without power compression
or distortion even at an extremely high drive level.
The development of the Project EVEREST DD66000 loudspeaker system was
started as a celebration of JBL’s 60th Anniversary and as a realization of the
above-mentioned potentials. The solemn personality of the Hartsfield,
exceptional wood-craftsmanship of the Paragon, “built-in acoustics” which
considers the enclosure as an extension of transducers, and the state-of-the-art
transducer technologies that were build up from two generations of the Project
K2 developments are poured into this new challenge to the acoustical and
electrical limitations in the second model of the Project Everest.
Despite its power and sophistication,Project EVEREST DD66000 is a marriage
of tradition and technology. It reflects the design, material, engineering and
manufacturing expertise derived and refined through nearly six decades of
experience that are the exclusive province of one loudspeakerbuilder: JBL.

CHAPTER 3
The Project EVEREST DD66000 loudspeaker: atriumph in acoustics and
technology
The following sections describe the primary features and components ofthe
Project EVEREST DD66000 loudspeaker system.
The basic system configuration is what JBL has historically referred to as an
augmented 2-way. In the 1950’s and 1960’s JBL built primarily 2-way systems
with a 12” or 15” woofer crossed over to a large format compression
driver/horn combination. Some of the systems would be “augmented” by a
UHF device, most usually the 075 ring radiator that would operate above 8 kHz.
These systems would have only a single crossover point in the middle of the
audio range in an attempt to minimize any sonic degradation caused by the
dividing network. The DD66000 has a single midrange crossover at 700 Hz
blending one 1501Al woofer to the 476Be compression driver and horn
combination. The 045Be-1 UHF driver is brought in at 20 kHz to cover an
octave and a half of ultrasonic frequencies. A second 1501Al operates in the
bass frequency range from below 30 Hz to around 150 Hz where it is rolled off
at a gradual 6 dB/Octave. The first order slope ensures proper amplitude and
phase summing between the two woofers over their total operating range. Both
woofers operate below 150 Hz but only one of them extends up to the 700 Hz
crossover point.This is done to achieve proper directivity control throughout
the entire woofer operating range while delivering powerful and extended low
frequency performance. Above 700 Hz, the HF compression driver and horn
combination operates unassisted all the way to 20 kHz. (Fig.1)
Figure 1–On-Axis response of the DD66000 system and that of each of the transducers through its
crossover network. (2.83V @ 1m)

Project EVEREST DD66000
The transducers, horns and crossover networks are housed in a visually
stunning enclosure that is reminiscent of both the Hartsfield and Paragon
systems. The specially curved baffle provides the sidewalls for the main horn.
The top and bottom horn flares are accomplished by the attachment of precision
molded SonoGlass™horn “lips” to the upper enclosure surface. The UHF
driver is mounted to a SonoGlass™horn which is itself mounted to the back of
the die cast aluminum housing.
All of the enclosure is 25 mm MDF. The complex bracing is used to precisely
hold the curvedpanels in exactly the correct shape allowing exceptional fit and
consistency.
The woofer baffle module is a 6-sided shell and form an extremely rigid and
secure final structure. A leather covered outer baffle is then applied giving the
total combined woofer baffle a thickness of 45 mm. The outer baffle is
removable should repair or replacement of the leather surface ever be
necessary.
The system is ported on the rear with a tuning frequency of 34 Hz. Two large
100 mm diameter flared ports are combined with the input connections on a
massive 3-piece die cast aluminum structure. The entire enclosure rests on 4
stainless steel foot assemblies. Stainless steel coasters are included to protect
wood and tile floors from damage from the spike feet. The grille assembly is
constructed of MDF and uses a thick, perforated metal sheet to provide the
curved shape. The grille is held on the enclosure using metal pins and rubber
cups.
The 1501Al and 476Be are both designed to be absolute minimum distortion
drive units.Although they are capable of tremendous acoustic output, their
design intent is to be completely linear in every way up to a reasonable drive
level. This enables the system to sound the same regardless of playback level.

TRANSDUCERS
The 1501AL Low Frequency Driver
See Figure 2
The 1501ALLow Frequency driver is very similar to the 1500ALused in the
S9800 system. It incorporates a new high impedance voice coil to allow a pair
of woofers to be used while still maintaining an 8 ohm system impedance. The
voice coil length has been increased to 30.5 mm (from 20.3 mm) and its milling
width has been reduced slightly.This was done to allow greater clearance from
the outer diameter of the coil to the laminated top plate and to provide a larger
surface area of coilsurface for heat dissipation. These coil improvements allow
the 1501ALto handle up to 25% more power than the 1500AL.
Figure 2 –1501AL section view
The 1500AL LF driver is a 380 mm diameter device with a 100 mm voice coil
completely immersed in a radial field generated by an Alnico 5DG magnet.
Alnico was chosen becauseof its stable operating point. This material is
insensitive to temperature changes and back EMF from the coil. JBL has
overcome the tendency of Alnico to demagnetize with highdrive by utilizing a
massive shorting ring at the base of the motor assembly. The top plate is
constructed of alternating copper-steel laminations. The presence of the copper
rings linearizes the magnetic properties of the gap to all but eliminate eddy
current distortion.
The outer suspension is made of EPDM foamed rubber, which has the
longevity and frequency response characteristics of traditional rubber surrounds,
but with a low density very close to that of foam surrounds. Low loss EPDM
material was chosen so that the transient detail of musical signals could be
preserved. Dual inverted Nomex spiders are employed for the cancellation of