jcb 3CX User manual

THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
OPERATOR'S MANUAL
ISSUE 2 - 03/2010
EN - 9811/5200
BACKHOE LOADER - 3CX, 4CX
(MANUAL CONTROLS / EASY
CONTROLS / ADVANCED
EASY CONTROLS)

THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
BACKHOE LOADER - 3CX, 4CX (MANUAL CONTROLS/
EASY CONTROLS / ADVANCED EASY CONTROLS)
Copyright © 2004 JCB SERVICE.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any other means, electronic, mechanical,
photocopying or otherwise, without prior permission from JCB SERVICE. A4-2-BHL - Printed In England
Dear JCB Customer
Even if you have operated this type of equipment before,
it is very important that your new machines operations and
functions are explained to you by a JCB Dealer
Representative following delivery of your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your new
product.
Please contact your local JCB dealer if the Installation
Form has not yet been completed with you.
Your Local JCB Dealer is:
ENGLISH - 9811/5200 - ISSUE 2 - MARCH 2010
OPERATOR MANUAL
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0 0
9811/5200
Notes:
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Page No.Contents
i i
Safety Notices
Important Information ................................................................................... ix
The Operator Manual .............................................................................. ix
Safety Warnings ...................................................................................... ix
Introduction
About This Manual .........................................................................................1
Machine Model and Serial Number ..........................................................1
Using this Manual .....................................................................................1
Units of Measurement ..............................................................................1
Left Side, Right Side .................................................................................1
Using the Machine ....................................................................................1
Cab/Canopy .............................................................................................2
Cross References .....................................................................................2
Machine Description ......................................................................................3
The JCB Backhoe Loader ........................................................................3
Intended Use ............................................................................................3
Component List ........................................................................................3
Safety Check List ...........................................................................................4
Safety - Yours and Others ........................................................................4
General Safety .........................................................................................4
Operating Safety ......................................................................................6
Maintenance Safety ..................................................................................9
Safety Labels ...............................................................................................14
Introduction .............................................................................................14
Safety Label Identification ......................................................................15
Identifying Your Machine .............................................................................18
Machine Identification Plate ...................................................................18
Component Identification Plates .............................................................19
Transmission Identification Numbers .....................................................20
ROPS/FOPS Certification plate ..............................................................22
FOPS Data Plate ....................................................................................22
Machine Security .........................................................................................23
Introduction .............................................................................................23
JCB Plantguard ......................................................................................23
Construction Equipment Security And Registration Scheme (CESAR) .23
Operation
Introduction ..................................................................................................25
Before Entering the Cab ..............................................................................26
Entering and Leaving the Cab .....................................................................27
Doors and Windows ....................................................................................28
Opening and Closing the Door ...............................................................28
Opening and Closing the Side Windows ................................................28
Opening and Closing the Rear Window .................................................29
Seat Controls ...............................................................................................30
Introduction .............................................................................................30
Standard Seat .........................................................................................30
Electrical Options ...................................................................................32
Seat Belt ......................................................................................................33
Inertia Reel Seat Belt .............................................................................33
Visibility Aids ................................................................................................35
Mirrors ....................................................................................................35
Cab Layout (Manual Controls) .....................................................................36
Component Key ......................................................................................37
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Contents
ii ii
Page No.Contents
Cab Layout (Easy Controls) ........................................................................38
Component Key ......................................................................................39
Cab Layout (Advanced Easy Controls) .......................................................40
Component Key ......................................................................................41
Drive Controls, Switches and Instruments ...................................................42
Drive Controls .........................................................................................42
Switches .................................................................................................49
Instruments .............................................................................................57
TorqueLock .............................................................................................62
Extreme Cold Climate Heater Switch (Optional) ....................................63
Air Conditioning and Cab Heater Controls .............................................67
Operating Levers .........................................................................................68
Introduction .............................................................................................68
Control Layouts ......................................................................................68
Loader Controls ......................................................................................69
Backhoe Controls ...................................................................................78
Stabiliser Controls ..................................................................................99
Auxiliary Controls .................................................................................101
Safety Equipment ......................................................................................106
Boom and Slew Locks ..........................................................................106
Control Lever Locks (If Fitted) ..............................................................108
Overload Warning System (If Fitted) ....................................................109
Beacon .................................................................................................110
Fire Extinguisher (If Fitted) ................................................................... 111
Before Starting the Engine ......................................................................... 112
Starting The Engine ...................................................................................114
Preparing The Machine For Travel ............................................................116
Backhoe Attachments ..........................................................................116
Tucked In Travel Position .....................................................................116
Central Protruding Travel Position ........................................................117
Road Travel Position ............................................................................ 117
Site Travel Position ............................................................................... 119
Getting The Machine Moving .....................................................................121
Operating Practices ..............................................................................121
Stopping and Parking the Machine ............................................................124
Working With The Machine .......................................................................126
Operating Practices and Site Safety ....................................................126
Clothing and Safety Equipment ............................................................126
Danger Zone ........................................................................................126
Log Moving/Handling ............................................................................126
Safety Practices ...................................................................................127
Working With The Loader .....................................................................128
Working With The Backhoe ..................................................................133
Object Handling (If Fitted) ....................................................................152
Getting the Machine Unstuck ...............................................................154
Operating Environment ..............................................................................155
Introduction ...........................................................................................155
Operating in Low Temperatures ...........................................................155
Operating in High Temperatures ..........................................................155
Operating in Dusty or Sandy Areas ......................................................155
Operating in Coastal Regions ..............................................................155
Operating on Wet or Soft Ground .........................................................155
Refuelling the Machine ..............................................................................156
Low Fuel Levels ...................................................................................156
Filling the Tank .....................................................................................156
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Contents
iii iii
Page No.Contents
Moving A Disabled Machine ......................................................................158
Towing and Retrieval ............................................................................158
Lowering a Load ...................................................................................160
Transporting The Machine .........................................................................161
Lifting A Machine .......................................................................................163
Storage of the Machine .............................................................................166
Introduction ...........................................................................................166
Storage Area ........................................................................................166
Prepare the Machine for Storage .........................................................166
Put the Machine into Storage ...............................................................166
During Storage .....................................................................................166
Take the Machine Out of Storage .........................................................167
Routine Maintenance
Service Requirements ...............................................................................169
Introduction ...........................................................................................169
Owner/Operator Support ......................................................................169
Service/Maintenance Agreements .......................................................169
Initial Service and Inspection (100 Hours) ............................................169
Fit for Purpose Tests for Lifting Equipment ...........................................170
Obtaining Replacement Parts ...............................................................170
Health and Safety ......................................................................................171
Lubricants .............................................................................................171
Battery ..................................................................................................173
Service Schedules .....................................................................................175
Introduction ...........................................................................................175
How to Use the Service Schedules ......................................................175
Calendar Equivalents ...........................................................................175
Pre-start Cold Checks, Service Points and Fluid Levels ......................176
Functional Test and Final Inspection ....................................................180
Fluids, Lubricants and Capacities ..............................................................182
Coolant Mixtures ..................................................................................184
Fuels .....................................................................................................185
Tools ..........................................................................................................188
Toolbox (If fitted) ...................................................................................188
Carrying Tools onto the Machine ..........................................................188
Prepare the Machine for Maintenance ......................................................189
Introduction ...........................................................................................189
How to Make the Machine Safe (Loader Arm Lowered) ......................190
How to Make the Machine Safe (Loader Arm Lifted) ...........................190
Cleaning the Machine ................................................................................192
Introduction ...........................................................................................192
Preparing the Machine for Cleaning .....................................................192
Cleaning the Machine ...........................................................................193
Checking for Damage ................................................................................196
Check the Machine Body and Structure ...............................................196
Check the Tyres ...................................................................................196
Check the Seat and Seat Belt ..............................................................196
Check the Hydraulic Hoses and Fittings ..............................................196
Checking The ROPS/FOPS Structure ..................................................197
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Contents
iv iv
Page No.Contents
Greasing ....................................................................................................198
Introduction ...........................................................................................198
Preparing the Machine for Greasing ....................................................198
Loader Arms .........................................................................................199
Backhoe and Quickhitch .......................................................................200
Front Axle (2 Wheel Drive Machines) ...................................................201
Front Axle (4 Wheel Drive Machines) ...................................................201
Front Axle (All Wheel Drive Machines) .................................................202
Rear Axle (All Wheel Drive Machines) .................................................202
Extending Dipper ..................................................................................203
Driveshafts ...........................................................................................203
6-in-1 Clamshovel ................................................................................204
Stabilisers (Centremount Machines) ....................................................204
Loader Quickhitch ................................................................................204
Power Sideshift ....................................................................................204
Kingpost ...............................................................................................205
Knuckle (If Fitted) .................................................................................205
Backhoe Quickhitch (Hydraulic) ...........................................................206
Access Panels ...........................................................................................207
Engine Cover ........................................................................................207
Front Grille ............................................................................................209
Heater and Air Conditioning ......................................................................210
Cleaning the Cab Heater Fresh Air Filter .............................................210
Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ...... 211
Brakes .......................................................................................................212
Park Brake ............................................................................................212
Foot Brake ............................................................................................214
Electrical System .......................................................................................215
Battery ..................................................................................................215
Jump Starting The Engine ....................................................................217
Fuses (Manual Controls) ......................................................................218
Fuses (Easy Controls / Advanced Easy Controls) ...............................219
Link Box Fuses .....................................................................................220
Relays (Manual Controls) .....................................................................221
Relays (Easy Controls / Advanced Easy Controls) ..............................222
Engine .......................................................................................................224
Oil and Filter .........................................................................................224
Cooling System ....................................................................................226
Front End Accessory Drive Belt ...........................................................228
Air Filter ................................................................................................230
Fuel System ...............................................................................................231
Introduction ...........................................................................................231
Water Separator and Engine Fuel Filter ...............................................231
Bleeding the System ............................................................................236
Hydraulic System .......................................................................................237
Introduction ...........................................................................................237
Releasing the Hydraulic Pressure ........................................................237
Hydraulic Tank Filler Cap .....................................................................238
Hydraulic Tank Filler Cap (Locking option) ...........................................238
Oil and Filter .........................................................................................239
Hose Burst Protection Valves (If fitted) .................................................242
Transmission .............................................................................................243
Gearbox ................................................................................................243
Axles (All Wheel Steer Machines) ........................................................246
Axles (Two Wheel Steer Machines) ......................................................248
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Contents
v v
Page No.Contents
Tyres and Wheels ......................................................................................250
Tyre Inflation .........................................................................................250
Wheel Nuts ...........................................................................................251
Wheel Alignment .......................................................................................252
Introduction ...........................................................................................252
Electronic Steer Mode Selector ............................................................252
Wear Pads .................................................................................................253
Extradig Dipper Wear Pads ..................................................................253
Stabiliser Legs (Sideshift Machines Only) ............................................255
Windscreen Washer ..................................................................................256
Checking the Level ...............................................................................256
Fire Extinguisher (if fitted) ..........................................................................257
Checking the Fire Extinguisher ............................................................257
Optional Attachments
Introduction ................................................................................................259
Attachments For Your Machine .................................................................260
Connecting/Disconnecting Hydraulic Hoses ..............................................261
Introduction ...........................................................................................261
Connecting the Hydraulic Hoses ..........................................................261
Disconnecting the Hydraulic Hoses ......................................................262
Quick Release Couplings .....................................................................263
Directly Mounted Backhoe Attachments ....................................................265
Installing Directly Mounted Backhoe Attachments ...............................265
Auxiliary Attachment Operation (If Fitted) ..................................................266
Auxiliary Return Hose Options .............................................................266
High and Low Flow Attachments ..........................................................267
Loader Quickhitch (If Fitted) ......................................................................268
Loader Quickhitch Carriage ..................................................................268
Loader Quickhitch Attachments ............................................................270
Backhoe Quickhitch - Mechanical Type (If Fitted) .....................................277
Installing The Quickhitch ......................................................................277
Removing The Quickhitch ....................................................................278
Installing Backhoe Quickhitch Attachments ..........................................278
Removing Backhoe Quickhitch Attachments ........................................279
Shovel - Forks (If Fitted) ............................................................................281
Safety and Control ................................................................................281
Preparing the Forks for Use .................................................................281
Preparing For Road Travel ...................................................................282
Preparing For Site Travel .....................................................................282
Adjust The Fork Spacing ......................................................................282
Daily Maintenance ................................................................................282
Tool Carrier and Forks (If Fitted) ................................................................283
Safety and Control ................................................................................283
Preparing the Forks for Use .................................................................283
Adjust the Fork Spacing .......................................................................284
Preparing for Road Travel ....................................................................284
Preparing for Site Travel .......................................................................284
Preparing for Shovel Operation ............................................................284
Daily Maintenance ................................................................................284
Hammer (If Fitted) .....................................................................................285
Hammer Operation ...............................................................................285
Changing the 1 inch (Diameter) Return Line Filter (If Fitted) ...............287
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Contents
vi vi
Page No.Contents
Hydraulic Tool Circuit (H.T.C) ....................................................................288
Connecting the Hand Held Tool ............................................................288
Operating The Tool ...............................................................................289
Disconnecting the Hand Held Tool .......................................................289
Side Tip Shovel (If Fitted) ..........................................................................290
Safety Decals .......................................................................................290
Safety and Control ................................................................................291
Side Tip Operation ................................................................................291
Daily Maintenance ................................................................................293
Hose Reel (If fitted) ....................................................................................294
Location on Machine ............................................................................294
Using the Hose Reel ............................................................................294
Bi-Directional and Hammer Circuits ..........................................................295
Procedure .............................................................................................295
Work Platforms ..........................................................................................299
Specifications
Lifting (Object Handling) Regulations and Safe Working Loads ................301
Introduction ...........................................................................................301
Safe Working Loads .............................................................................301
Safe Working Loads - Forks .................................................................302
Safe Working Loads - Loader ...............................................................302
Safe Working Loads - Fork Duty ..........................................................303
Safe Working Loads - Shovel Duty ......................................................304
3CX / 4CX Backhoe Excavator Bucket Weights And Dimensions ............305
General Purpose Buckets (Standard Profile) - Bolt on Teeth ...............305
General Purpose Buckets (Deep Profile) - Bolt on Teeth .....................305
Heavy Duty Buckets (Standard Profile) - Bolt on Teeth ........................305
Heavy Duty Buckets (Standard Profile) - USA .....................................306
Ditching / Grading Buckets ...................................................................306
Tapered Ditching Buckets .....................................................................306
Jaw Bucket ...........................................................................................307
Excavator Quick Hitch ..........................................................................307
3CX/ 4CX Loader Bucket Weights And Dimensions .................................308
Loader Shovels ....................................................................................308
Loader Quickhitches .............................................................................309
Fork Frames, Forks and Accessories ...................................................309
Static Dimensions ......................................................................................310
3CX Machines ......................................................................................310
3CX Super Machines ...........................................................................312
4CX Machines ......................................................................................314
Hydraulic Hose Burst Pressures ................................................................316
Noise Data .................................................................................................317
Introduction ...........................................................................................317
All Machines .........................................................................................317
Vibration Data ............................................................................................318
Introduction ...........................................................................................318
4CX, 3CX Super ...................................................................................319
3CX ......................................................................................................321
Tyre Sizes And Pressures .........................................................................323
Travel Speed .............................................................................................327
Warranty Information
Machine Service Record Sheet .................................................................329
Registration Information ............................................................................331
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Contents
vii vii
Page No.Contents
European Community Standards
EC Declaration of Conformity ....................................................................333
Introduction ...........................................................................................333
Explanation of the EC Declaration of Conformity .................................335
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Page No.Contents
viii viii

ix ix
9811-5200-2
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefuly
read the message that follows, and inform
other operators.

Safety Notices
Important Information
x x
9811-5200-2
Page left intentionally blank

1 1
9811/5200-2
Introduction
About This Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 3CX / 4CX from 1349424 to 1349999
– 3CX / 4CX from 1616000 to 1625999
Using this Manual
INT-1-2-5_4
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
Do not operate the machine without an Operator Manual.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Units of Measurement
T1-001_2
In this publication, the S.I. system of units is used. For
example, liquid capacities are given in litres. The Imperial
units follow in parentheses ( ) eg 28 litres (6 gal).
Left Side, Right Side
P2-1002
In this manual, 'left' Aand 'right' Bmean your left and right
when you are seated correctly in the machine.
This is so whether you are facing the loader (front) or the
backhoe (rear).
C003690
Fig 1.
Using the Machine
T1-002_2
To use the machine efficiently and safely you must know
the machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that apply
to the country you are operating in. This manual instructs
you on the machine, its controls and its safe operation; it is
not a training manual. If you are a new operator, get
yourself trained in the skills of using a machine before
trying to work with it. If you don't, you will not do your job
well, and you will be a danger to yourself and others.
A
B
A
B

Introduction
About This Manual
2 2
9811/5200-2
Cab/Canopy
T1-003_2
This manual frequently makes references to the cab. For
instance, 'do not operate the machine without a manual in
the cab'. It should be noted that these statements also
apply to canopy build machines.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: KCross
References (T2).

Introduction
Machine Description
3 3
9811/5200-2
Machine Description
The JCB Backhoe Loader
P2-1001_3
The Backhoe Loader is a self propelled wheeled machine
with a main frame designed to carry both front mounted
equipment and rear mounted backhoe equipment with
stabilisers.
When used in the backhoe mode, the machine is
stationary and normally digs below ground level. A
backhoe work cycle normally comprises excavating,
elevating, swinging and discharging material
When used in the loader mode (bucket use), the machine
loads through forward motion. A loader work cycle
normally comprises filling, elevating, transporting and
discharge of material.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
Component List
1Loader arm
2ROPS/FOPS cab
3Hydraulic oil tank
4Battery compartment
5Boom
6Fuel tank
7Stabilisers
8Kingpost
9Dipper
10 Toolbox (If Fitted)
711680-2
Fig 2.
10

Introduction
Safety Check List
4 4
9811/5200-2
Safety Check List
P2-1005_2
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2

Introduction
Safety Check List
5 5
9811/5200-2
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2

Introduction
Safety Check List
6 6
9811/5200-2
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1

Introduction
Safety Check List
7 7
9811/5200-2
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practice
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4