jcb VMT160 User manual

OPERATOR’S MANUAL
This manual should always stay with the machine
9831/2200-2 02/2016
ENGLISH
BACKHOE LOADER
OPERATOR’S MANUAL
This manual should always stay with the machine
9811/6650-7 05/2017
ENGLISH
VMT160 VMT260
TANDEM ROLLER

THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
VMT160 VMT260 TANDEM ROLLER
Copyright © 2004 JCB SERVICE.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any other means, electronic, mechanical,
photocopying or otherwise, without prior permission from JCB SERVICE. A4-8-Vibromax - Printed In England
Dear JCB Customer
Even if you have operated this type of equipment before,
it is very important that your new machines operations and
functions are explained to you by a JCB Dealer
Representative following delivery of your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your new
product.
Please contact your local JCB dealer if the Installation
Form has not yet been completed with you.
Your Local JCB Dealer is:
ENGLISH - 9811-6650 - ISSUE 7 - MAY 2017
OPERATOR MANUAL
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0 0
9811-6650
Notes:
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Page No.Contents
i i
Safety Notices
Important Information .................................................................................... v
The Operator Manual ............................................................................... v
Safety Warnings ....................................................................................... v
Introduction
About This Manual .........................................................................................1
Name and Address of the Manufacturer .................................................. 1
Product Compliance ................................................................................. 1
Machine Model and Serial Number .......................................................... 1
Using this Manual .....................................................................................1
Left Side, Right Side .................................................................................2
Cross References .....................................................................................2
Machine Description ......................................................................................3
The JCB Vibromax Vibratory Tandem Drum Roller .................................. 3
Intended Use ............................................................................................3
Component Location ................................................................................ 6
Safety Check List ........................................................................................... 8
Safety - Yours and Others ........................................................................ 8
General Safety .........................................................................................8
Operating Safety ....................................................................................10
Maintenance Safety ................................................................................ 13
Safety Labels ............................................................................................... 18
Introduction .............................................................................................18
Safety Label Identification ......................................................................19
Part Numbers and Description ............................................................... 20
Identifying Your Machine .............................................................................21
Machine Identification Plate ................................................................... 21
Component Identification Plates .............................................................22
Machine Security .........................................................................................24
Construction Equipment Security And Registration Scheme (CESAR) .24
Operation
Introduction ..................................................................................................27
Before Mounting the Machine ...................................................................... 28
Mounting and Dismounting the Machine ..................................................... 29
Emergency Exit ......................................................................................30
Seat Controls ............................................................................................... 31
Introduction .............................................................................................31
Seat - Type 1 ..........................................................................................31
Seat - Type 2 ..........................................................................................32
Seat Belt ...................................................................................................... 33
Static Seat Belt .......................................................................................33
Inertia Reel Seat Belt ............................................................................. 34
Control Layout .............................................................................................35
Drive Controls, Switches and Instruments ................................................... 36
Drive Controls ......................................................................................... 36
Switches ................................................................................................. 38
Instrument Panel ....................................................................................41
Before Starting the Engine ...........................................................................45
Starting the Engine (Kubota and Kohler Engines) ....................................... 46
Getting the Machine Moving ........................................................................47
Operating Procedure .............................................................................. 47
Stopping and Parking the Machine .............................................................. 48
Emergency Stopping of the Engine ........................................................49
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Contents
ii ii
Page No.Contents
Working With the Machine ........................................................................... 50
Operating Practices and Site Safety ...................................................... 50
Safety Practices .....................................................................................50
Danger Zone ..........................................................................................51
Use of Machines on Gradients or Slopes ...............................................51
Operation Without Vibration ................................................................... 53
Operation With Vibration ........................................................................54
Operating the Sprinklers and Scrapers ..................................................55
Operating Environment ................................................................................ 56
Operating in Low Temperatures .............................................................56
Operating in High Temperatures ............................................................56
Operating in Dusty or Sandy Areas ........................................................ 56
Operating in Coastal Regions ................................................................ 56
Operating on Wet or Soft Ground ........................................................... 57
Moving a Disabled Machine ........................................................................ 58
Retrieval .................................................................................................58
Transporting the Machine ............................................................................62
Articulation Lock - Up To Serial Number 2804085 ................................. 64
Articulation Lock - From Serial Number 2804086 .................................. 65
Lifting the Machine ......................................................................................67
Standard Machines .................................................................................68
TSC Machines ........................................................................................68
Storage of the Machine ............................................................................... 69
Introduction .............................................................................................69
Storage Area ..........................................................................................69
Prepare the Machine for Storage ...........................................................69
Put the Machine into Storage .................................................................69
During Storage ....................................................................................... 69
Take the Machine Out of Storage ........................................................... 70
Routine Maintenance
Service Requirements ................................................................................. 71
Introduction .............................................................................................71
Owner/Operator Support ........................................................................71
Service/Maintenance Agreements .........................................................71
Initial Service and Inspection ..................................................................72
Obtaining Replacement Parts .................................................................72
Health and Safety ........................................................................................73
Lubricants ............................................................................................... 73
Battery ....................................................................................................75
Service Schedules .......................................................................................77
Introduction .............................................................................................77
Calendar Equivalents .............................................................................77
How to Use the Service Schedules ........................................................ 77
Pre Start Cold Checks, Service Points and Fluid Levels - Kubota ......... 78
Pre-start Cold Checks, Service Points and Fluid Levels - Kohler ...........79
General Pre-start Cold Checks, Service Points and Fluid Levels - All ...80
Functional Test and Final Inspection - All ............................................... 81
Fluids, Lubricants and Capacities ................................................................83
Coolant Mixtures ....................................................................................85
Kubota Engine Fuels ...................................................................................86
Fuel ........................................................................................................ 86
Kohler Engine Fuels ....................................................................................88
Fuels .......................................................................................................88
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Contents
iii iii
Page No.Contents
Tools ............................................................................................................ 90
Toolbox (if fitted) ..................................................................................... 90
Carrying Tools onto the Machine ............................................................90
Prepare the Machine for Maintenance ........................................................ 91
Introduction .............................................................................................91
Make the Machine Safe ..........................................................................91
Cleaning the Machine .................................................................................. 92
Introduction .............................................................................................92
Prepare the Machine ..............................................................................93
Cleaning the Machine .............................................................................93
Check the Machine for Damage .................................................................. 95
Check the Machine Body and Structure ................................................. 95
Check the Hydraulic Hoses and Fittings ................................................95
Check the Seat and Seat Belt ................................................................95
Check the Drums ....................................................................................95
Check the Coolant System .....................................................................95
Checking the ROPS Structure ................................................................ 96
Access Panels ............................................................................................. 97
Battery Access .......................................................................................97
Engine Cover ..........................................................................................97
Operator Stand Left Hand Access Panel - (Up To S/N 2804085) ...........98
Operator Stand Right Hand Access Panel - (Up To S/N 2804085) ........98
Operator Stand Left Hand Access Panel - (From S/N 2804086) ............ 99
Operator Stand Right Hand Access Panel - (From S/N 2804086) .........99
Brakes ....................................................................................................... 100
Electrical System .......................................................................................101
Battery ..................................................................................................101
Jump Starting the Engine ..................................................................... 104
Fuses ....................................................................................................105
Relays ..................................................................................................108
Engine ....................................................................................................... 110
Oil and Filter ......................................................................................... 110
Cooling System .................................................................................... 115
Drive Belt - Kubota Engines ................................................................. 118
Drive Belt - Kohler Engine .................................................................... 119
Engine Air Filter .................................................................................... 120
Fuel System ...............................................................................................121
Introduction ...........................................................................................121
Low Fuel Levels ................................................................................... 122
Filling the Tank ..................................................................................... 122
Draining the Fuel Tank .........................................................................123
Changing the Engine Fuel Filter Element ............................................. 123
Changing the Engine Fuel Pre-Filter Element ......................................125
Bleeding the Fuel System - Kubota Engines ........................................ 126
Bleeding the Fuel System - Kohler Engine ...........................................127
Hydraulic System ....................................................................................... 128
Introduction ...........................................................................................128
Releasing the Hydraulic Pressure ........................................................129
Oil and Filter ......................................................................................... 129
Sprinkler System ....................................................................................... 133
Checking the Sprinkler Water Level ..................................................... 133
Draining the Sprinkler System ..............................................................133
Replace the Water Filter Element ......................................................... 134
Cleaning the Sprinkler System ............................................................. 134
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Contents
iv iv
Page No.Contents
Drum .......................................................................................................... 135
Smooth Drum Scraper .......................................................................... 135
Rubber Buffers .....................................................................................135
Vibration System ....................................................................................... 137
Oil (Standard Oil Lubricated Shaft Machines Only) ..............................137
Grease (Grease Lubricated Shaft Including TSC Machines Only) ....... 138
Specifications
Static Dimensions ......................................................................................139
VMT 160, VMT 260 ..............................................................................139
Performance Dimensions ..........................................................................140
VMT 160 ...............................................................................................140
VMT 260 ...............................................................................................140
Operating Weights .....................................................................................141
VMT 160 ...............................................................................................141
VMT 260 ...............................................................................................141
Noise Data ................................................................................................. 142
Introduction ...........................................................................................142
VMT 160 ...............................................................................................142
VMT 260 ...............................................................................................142
Vibration Data ............................................................................................143
Introduction ...........................................................................................143
VMT 160 ...............................................................................................144
VMT 260 ...............................................................................................145
Warranty Information
Machine Service Record Sheet .................................................................147
Registration Information ............................................................................ 149
European Community Standards
EC Declaration of Conformity ....................................................................151
Introduction ...........................................................................................151
Explanation of the EC Declaration of Conformity .................................153
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v v
9811/6650-7
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefully
read the message that follows, and inform
other operators.
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Safety Notices
Important Information
vi vi
9811/6650-7
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1 1
9811/6650-7
Introduction
About This Manual
Name and Address of the Manufacturer
JCB Vibromax GmbH Graf-Zeppelin STR 16 51147
Cologne Germany
Product Compliance
T1-055
Your JCB machine was designed to comply with the laws
and regulations applicable at the time of its manufacture
for the market in which it was first sold. In many markets,
laws and regulations exist that require the owner to
maintain the machine at a level of compliance relevant to
the machine when first produced. Even in the absence of
defined requirements for the machine owner, JCB
recommend that the machine compliance be maintained to
ensure safety of the operator and exposed persons and to
ensure the correct environmental performance. Your
machine must not be altered in any way which could affect
or invalidate any of these requirements. For advice consult
your JCB dealer.
For its compliance as a new machine, your JCB and some
of its components may bear approval numbers and
marking's, and may have been supplied with a Declaration/
Certificate of Conformity. These marking's and documents
are relevant only for the country/region in which the
machine was first sold to the extent that the laws and
regulations required them.
Re-sales and import/export of machines across territories
with different laws and regulations can cause new
requirements to become relevant for which the machine
was not originally designed or specified. In some cases,
pre-owned machines irrespective of their age are
considered new for the purposes of compliance and may
be required to meet the latest requirements which could
present an insurmountable barrier to their sale/use.
Despite the presence of any compliance related marking's
on the machine and components, you should not assume
that compliance in a new market will be possible. In many
cases it is the person responsible for import of a pre-owned
machine into a market that becomes responsible for
compliance and who is also considered the manufacturer.
JCB may be unable to support any product compliance
related enquiry for a machine which has been moved out
of the legislative country/region where it was first sold, and
in particular where a machine specification change or
additional certification would have been required in order
for the machine to be in compliance
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– VMT 160-90 from serial no. 01700515 to 01701469,
02802000 to 02804999 and 2416451 to 2417500
– VMT 260-100 from serial no. 01700515 to 01701469,
02802000 to 02804999 and 2416451 to 2417500
– VMT 260-120 from serial no. 01700515 to 01701469,
02802000 to 02804999 and 2416451 to 2417500
Using this Manual
T1-044
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
This manual contains original instructions, verified by the
manufacturer (or their authorised representative).
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Introduction
About This Manual
2 2
9811/6650-7
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Left Side, Right Side
In this manual, 'left' Aand 'right' Bmean your left and right
when you are seated correctly in the machine.
V015250-2
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: KCross
References (T2).

Introduction
Machine Description
3 3
9811/6650-7
Machine Description
The JCB Vibromax Vibratory Tandem
Drum Roller
The JCB Vibromax VMT machine is a self-propelled,
vibratory tandem drum rollers which is powered by a 3
cylinder, diesel engine.
The machine is designed for compacting soil types ranging
from stones to silty sand, or asphalt construction materials
when rolling over the subgrade in a forward or reverse
direction (with or without vibration).
Four scrapers (two on each drum) are mounted on the
machine and sprinkler bars are fitted to the front and rear
drums. The spray nozzles and the bar end caps are
removable for easy cleaning.
The hydrostatic drive system allows for infinitely variable
travel speeds. The drive motors (one motor mounted on
the left side of each drum) are connected in series on the
VMT160 and parallel on the VMT260. The machines is
always driven with all drum drive. Each motor incorporates
a spring on, pressure off brake system which engages
when the machine is in neutral. The drive motor hoses are
protected inside steel frame plates.
A hydraulic system is also used to turn the machine front
and rear vibratory shafts. Designed with an overturning
weight system on the vibratory shafts, the machine has
selectable front drum, rear drum or both drums vibration.
The machine operates at a vibratory frequency of between
50 and 66 Hz and a nominal amplitude of 0.5 mm.
The machine has an articulated steering system giving a
tight turning radius.
Intended Use
The machine is intended only for compacting beds of earth
or bituminous construction when running over the
subgrade in the forward or reverse direction, with or
without vibration.
These building materials include soil types ranging from
stones to silty sand and having water contents ranging
from 40% to 110% of the optimum water content. These
figures are in accordance to the standard Proctor test DIN
18127.
Fine-grained soils or soils having higher water contents
require a qualified trial compaction.
The machine is intended to be used only on a subgrade
gradient up to the permissible gradient.
KUse of Machines on Gradients or Slopes (T51)
KPerformance Dimensions (T140)
KDefinition of Gradeability (T51)
KOperating the Sprinklers and Scrapers (T55)
KUsing the Scrapers (T135)
KOperating in Dusty or Sandy Areas (T56)
The machine is not intended for use in any other way.
Use for which it is not intended includes, in particular:
– It is not permissible to drive on a gradient which is
greater than the permissible gradient of the machine
during operation.
Before driving on a gradient, it is still necessary to
check, at the start of the gradient as seen in the
intended driving direction, whether there is adequate
frictional engagement between the wheels and the
drum and the roadway, i.e. whether, on the gradient,
the

Introduction
Machine Description
4 4
9811/6650-7
machine can be driven uphill with medium
acceleration and can be braked downhill.
It is not permissible to drive on a gradient if the wheels
and the drum spin or if they skid during braking.
– Vibration at standstill.
– Vibrating travel on blocks, rocks, concrete or frozen
soil.
– Vibrating travel in the vicinity of buildings if this could
damage parts or installations; This should normally
be assumed for vibrational speeds of 8 mm/s or more
at the endangered parts.
– Earth-moving during forward driving with the pusher
blade lowered.
– Operation in extraordinary applications (see below)
without additional safety measures.
– Driving from above onto an untested gradient.
– Driving on a subgrade having a gradient greater than
the permissible gradient in a direction other than the
incline direction.
– Use of the roller other than from the operator's seat.
Extraordinary applications are, in particular:
– Work on a subgrade having a gradient greater than
the permissible gradient.
– Work on the edges of hillsides or trenches.
– Work in regions having continuous construction site
traffic.
Additional safety measures can be:
– Securing by means of ropes attached to winches or
accompanying heavy construction vehicles.
– Adequate escape lanes.
– Appointment of guides.
– Testing the function of the brakes when first driving
onto the gradient at the lower end of the gradient.
– Correspondingly: testing the directional stability of the
longitudinal axis of the roller when switching on the
vibration.
The manufacturer/supplier is not liable for damage
resulting from such use. The user alone bears the
risk.
It is also intended that the instruction manual is
observed and that the servicing and maintenance
regulations are followed.

Introduction
Machine Description
5 5
9811/6650-7
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Introduction
Machine Description
6 6
9811/6650-7
Component Location
Note: The illustration(s) show a typical machine model;
your machine may look different from the model shown.
Table 1.
1Articulation Joint
2Smooth Drum
3Lifting Eyes
4Instrument Panel
5Battery
6Hydraulic Oil Tank
7Engine
8Drum Drive Motor
9Rubber Pads
10 Scraper
11 Parking Brake
12 Water Tank
13 Fuel Tank
14 Air Filter
15 Water/Oil Cooler
16 Roll Over Protection Structure (ROPS)
17 Vibration Motor
18 Steering Ram
19 Hydraulic Pump Assembly

Introduction
Machine Description
7 7
9811/6650-7
V014710
Fig 2.
19
9
9

Introduction
Safety Check List
8 8
9811/6650-7
Safety Check List
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2

Introduction
Safety Check List
9 9
9811/6650-7
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2

Introduction
Safety Check List
10 10
9811/6650-7
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1

Introduction
Safety Check List
11 11
9811/6650-7
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practice
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4