jcb S1530E User manual

OPERATOR'S MANUAL
MOBILE ELEVATING WORK PLATFORM
S1530E, S1930E, S2032E, S2046E,
S2632E, S2646E, S3246E, S4046E, S4550E
EN - 9831/3200 ISSUE 3 - 09/2017
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

OPERATOR'S
MANUAL
MOBILE ELEVATING WORK PLATFORM
S1530E, S1930E, S2032E,
S2046E, S2632E, S2646E,
S3246E, S4046E, S4550E
EN - 9831/3200 - ISSUE 3 - 09/2017
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2017 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Machine Delivery and Installation
Even if you have operated this type of equipment
before, it is very important that your new machines
operations and functions are explained to you by
a JCB Dealer Representative following delivery of
your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your
new product.
Please contact your local JCB dealer if the
Installation Form (included in this manual) has not
yet been completed with you.
Your local JCB Dealer is

9831/3200-3
Notes:

Table of Contents
i 9831/3200-3 i
Contents Page No.
Acronyms Glossary ........................................................................................................................................ iv
Introduction
About this Manual
Model and Serial Number ..................................................................................................................... 1
Using the Manual .................................................................................................................................. 1
Left-Hand Side, Right-Hand Side ......................................................................................................... 1
Cross References ................................................................................................................................. 2
Location of Manual ............................................................................................................................... 2
Safety
Safety - Yours and Others .................................................................................................................... 3
Safety Warnings .................................................................................................................................... 3
General Safety ...................................................................................................................................... 4
Clothing and Personal Protective Equipment (PPE) ............................................................................ 4
About the Product
Introduction
General .................................................................................................................................................. 5
Name and Address of the Manufacturer .............................................................................................. 5
Product Compliance .............................................................................................................................. 5
Description
General .................................................................................................................................................. 6
Intended Use ......................................................................................................................................... 6
Log Moving/Object Handling ................................................................................................................. 6
Danger Zone ......................................................................................................................................... 6
Main Component Locations .................................................................................................................. 7
Product and Component Identification
Machine ................................................................................................................................................. 9
Safety Labels
General ................................................................................................................................................ 10
Safety Label Identification ................................................................................................................... 10
Operation
Introduction
General ................................................................................................................................................ 15
Operating Safety
General ................................................................................................................................................ 16
Worksite Safety ................................................................................................................................... 17
Risk Assessment ................................................................................................................................ 17
Walk-Around Inspection
General ................................................................................................................................................ 19
Entering and Leaving the Operator Station
General ................................................................................................................................................ 20
Battery Isolator
General ................................................................................................................................................ 22
Stopping and Parking
General ................................................................................................................................................ 24
Getting the Machine Moving
General ................................................................................................................................................ 25
Slopes
General ................................................................................................................................................ 26

Table of Contents
ii 9831/3200-3 ii
Driving on Slopes ............................................................................................................................... 26
Driving the Machine
General ................................................................................................................................................ 28
Operating Levers/Pedals
Control Layouts ................................................................................................................................... 29
Working with the Platform
General ................................................................................................................................................ 32
Extending and Retracting the Platform ............................................................................................... 35
Folding and Unfolding the Guardrails ................................................................................................. 35
Moving a Disabled Machine
General ................................................................................................................................................ 37
Lifting the Machine
General ................................................................................................................................................ 39
Transporting the Machine
General ................................................................................................................................................ 41
Loading the Machine onto the Transporting Vehicle/Trailer ............................................................... 41
Operating Environment
General ................................................................................................................................................ 43
Preservation and Storage
Storage
General ................................................................................................................................................ 45
Take out of Storage ............................................................................................................................ 45
Maintenance
Introduction
General ................................................................................................................................................ 47
Owner/Operator Support ..................................................................................................................... 47
Service/Maintenance Agreements ...................................................................................................... 48
Obtaining Spare Parts ........................................................................................................................ 48
Maintenance Safety
General ................................................................................................................................................ 49
Fluids and Lubricants ......................................................................................................................... 49
Batteries .............................................................................................................................................. 51
Maintenance Schedules
General ................................................................................................................................................ 55
How to Use the Maintenance Schedules ........................................................................................... 55
Maintenance Intervals ......................................................................................................................... 55
Pre-start Cold Checks, Service Points and Fluid Levels .................................................................... 56
Functional Tests and Final Inspection ................................................................................................ 57
Maintenance Positions
General ................................................................................................................................................ 58
Service Points
General ................................................................................................................................................ 61
Access Apertures
General ................................................................................................................................................ 63
Battery Cover ...................................................................................................................................... 63
Hydraulic Compartment Cover ........................................................................................................... 63
Body and Framework
General ............................................................................................................................................... 65
Safety Equipment
Check (Operation) ............................................................................................................................... 66

Table of Contents
iii 9831/3200-3 iii
Brakes
Park Brake .......................................................................................................................................... 68
Steering System
General ............................................................................................................................................... 69
Tyres
General ............................................................................................................................................... 70
Hydraulic System
General ............................................................................................................................................... 71
Oil ........................................................................................................................................................ 74
Electrical System
General ............................................................................................................................................... 75
Battery ................................................................................................................................................. 75
Battery Isolator ................................................................................................................................... 80
Fuses .................................................................................................................................................. 80
Relays ................................................................................................................................................. 81
Technical Data
Introduction
General ................................................................................................................................................ 83
Static Dimensions
Dimensions .......................................................................................................................................... 84
Weights ............................................................................................................................................... 87
Performance Dimensions
Driving Performance ........................................................................................................................... 90
Noise Emissions
Noise Data .......................................................................................................................................... 94
Vibration Emissions
Vibration Data ..................................................................................................................................... 95
Fluids, Lubricants and Capacities
General ................................................................................................................................................ 96
Electrical System
General ................................................................................................................................................ 97
Fuses .................................................................................................................................................. 97
Hydraulic System
General ................................................................................................................................................ 99
Wheels and Tyres
General .............................................................................................................................................. 100
Fault-Finding
General .............................................................................................................................................. 101
Declaration of Conformity
General .............................................................................................................................................. 103
Data ................................................................................................................................................... 103
Warranty Information
Service Record Sheet ....................................................................................................................... 105

Table of Contents
iv 9831/3200-3 iv
Acronyms Glossary
AC Alternating Current
LCD Liquid Crystal Display
LED Light Emitting Diode
MECU Machine Electronic Control Unit
PPE Personal Protective Equipment
RCBO Residual current Circuit Breaker with Over current protection
USB Universal Serial Bus

Introduction
About this Manual
1 9831/3200-3 1
Introduction
About this Manual
Model and Serial Number
This manual provides information for the following model(s) in the JCB machine range:
Model From: To:
2532501 2537500S1530E
2671002 2672000
2532501 2537500S1930E
2671002 2672000
2532501 2537500S2032E
2671002 2672000
2532501 2537500S2046E
2671002 2672000
2532501 2537500S2632E
2671002 2672000
2532501 2537500S2646E
2671002 2672000
S3246E 2532501 2537500
S4046E 2532501 2537500
S4550E 2533185 2537500
Using the Manual
This operator's manual is arranged to give you a good understanding of the machine and its safe operation.
It also contains maintenance and technical data.
Read this manual from the front to the back before you use the machine for the first time, even if you have used
machines of a similar/same type before as the technical specification, systems and controls of the machine
may have changed. Particular attention must be given to all the safety aspects of operating and maintaining
the machine.
If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could
be killed or seriously injured.
The general and specific warnings in this section are repeated throughout the manual. Read all the safety
statements regularly, so you do not forget them. Remember that the best operators are the safest operators.
The illustrations in this manual are for guidance only. Where the machines are different, the text and or the
illustration will specify.
The manufacturer's policy is one of continuous improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will be accepted for discrepancies which may occur
between specifications of the machine and the descriptions contained in this manual.
All of the optional equipment included in this manual may not be available in all territories
Left-Hand Side, Right-Hand Side
In this manual, 'left' and 'right' mean your left and right when you are stood in the platform facing the operator's
manual storage case.

Introduction
About this Manual
2 9831/3200-3 2
Figure 1.
A
B
C
ALeft BRight
COperator's manual storage case
Cross References
In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The
number of the page upon which the subject begins is indicated within the brackets. For example: Refer to:
Cross References (Page 2).
Location of Manual
The operator's manual is located in a storage case at one end of the platform. The manual should always be
returned to its case after use. Refer to: Main Component Locations (Page 7).