Jegs 81434 User manual

Installation Instructions for 81434
Heavy Duty Utility Cart
500 lb. Capacity
Safety
DANGER is used to indicate a hazardous situation which, if not avoided, will result in serious injury or death.
WARNING indicates a hazardous situation which, if not avoided, could result in serious injury or death.
CAUTION is used to indicate a hazardous situation which, if not avoided, may result in minor injury, moderate injury,
or property damage.
CAUTION: Read and follow all Safety Rules and Operating Instructions before assembly and first use of this
product
DANGER
·DO NOT stand on this product. You may fall or cause product to fail
·DO NOT mount this product on a truck bed or any other moving object.
WARNING
·DO NOT pull the unit, push it when moving. Pushing the unit will prevent serious ankle and foot injuries.
·USE THE BRAKES when not moving this product. This will prevent the product from rolling.
·DO NOT alter this product in any manner. For example, do not weld external lock bars or attach electrical equipment.
·Keep the product on level surfaces. The product may become unstable and tip if stored or moved on an uneven
surface.
CAUTION
·This product is not designed to be directly lifted with a fork lift, or to be towed with any mechanical devices.
·This product should be empty when transporting by vehicle. Properly secure when transporting.
·DO NOT exceed maximum product weight, including contents. The maximum weight for each shelf should be no more
than 250 lbs. The maximum static load, including contents, should be no more than 500 lbs.
·Use adequate manpower when assembling and moving this unit. Failure to do so may cause personal injury or
product damage.
Tools required:
Rubber Mallet
Wrench
Cross-tip Screwdriver
Hardware included:
Screws (Qty: 12) Nuts (Qty: 16)
Bolts (Qty: 16) Washers (Qty: 16)
Caster Wheels: (2) Fixed, (2) Swivel
For casters, use high quality bearing grease, yearly.
1-800-345-4545 jegs.com

Assembly:
•Select the top tray with the uninterrupted flat surface and place it upside down on a flat work surface.
•All four legs are same. Using a rubber mallet, tap the legs onto the top tray until the tab with the three screw
holes is in contact with the tray.
•Insert and tighten three screws per leg so that the legs are secured in the top tray.
•Turn the bottom tray upside down and place it onto the four legs. The flanges on the four legs should fit into
the depressions in this bottom tray. Gently tap bottom tray onto the four legs until the tabs and bottom tray
depressions are in contact with each other.
•Insert the bolts up through the leg tabs and the bottom tray. Attach the casters by first hand tightening the nuts,
washers and bolts. Once all four casters are in place, go back and use an adjustable wrench to make sure all
nuts and bolts are fully tightened and secure.
NOTE: To maximize control, swivel casters are suggested to be put on the same side as the handle while the
rigid casters go on the opposite side of the cart. However, if you prefer to have them the opposite way, that
will also work.
•Turn the cart upright. Make certain all hardware is tight and that the casters roll properly before adding any
weight onto the cart.
Top Tray
Screws
Leg
Bolts
Bottom Tray
Swivel Caster Rigid Caster
Washer
Nut
1-800-345-4545 jegs.com