Jet usa Cx580 User manual

Petrol Powered Pressure Washers

User Manual

[Revision 1.0 May 2017]

READ THIS MANUAL CAREFULLY BEFORE USE –FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY

DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by

this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing

process may be present. It is essential to add adequate engine oil of the correct type to the

engine before use –see Checking and Changing Engine Oil. Failure to add engine oil will void the

product warranty.

Petrol Powered Pressure Washers

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or

equipment damage may occur.

It is important that you read and

understand the instruction manual before

use and keep the manual in a safe place

for future reference. Safety information

presented here is generic in nature –some

advice may not be applicable to every

piece of equipment.

All safety precautions must be observed to

reduce the risk of personal injury when

operating the equipment.

The term "equipment" refers to your

product, be it electrical mains, battery or

petrol engine powered.

IMPORTANT –Handle the equipment

safely and carefully.

BEFORE USE - If you are not familiar with

the safe operation/handling of this

equipment, or are in any way unsure of any

aspect of suitability or correct use it for

your application, you should complete

training conducted by a person or

organization qualified in safe use and

operation of this equipment, including

fuel/electrical handling and safety.

WARNINGS

•Read all safety warnings and all

instructions. Failure to follow warnings

and instructions may result in electric

shock, fire and/or serious injury.

•Never run a combustion engine in

confined areas.

•Do not operate the equipment in

flammable or explosive environments,

such as in the presence of flammable

liquids, gases or dust. Engine and

equipment may create sparks or heat

that may ignite vapours, dust etc

•Keep clear of moving parts.

•This equipment may be a potential

source of electric shock if misused.

•Do not operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

•Do not allow others to use the

equipment unless they have read this

manual and are adequately trained.

•When using the equipment, basic

safety precautions detailed here must

always be followed to reduce the risk

of fire, electric shock, personal injury

and material damage.

•When wiring electrically powered

equipment, follow all electrical and

safety codes.

•Ensure all power sources conform to

equipment voltage requirements and

are disconnected before connecting

equipment.

General Work Area Safety

Work areas should be clean and well it.

Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

Personal Safety

Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

Prevent unintentional starting of the

equipment - ensure equipment and power

source switches are in the OFF position

before connecting or moving the

equipment. Do not carry equipment with

hands/fingers touching any controls.

Remove any tools or other items that are

not a part of the equipment from it before

starting or switching on.

Stay alert and use common sense when

operating equipment. Do not overreach.

Keep proper footing and balance at all

times. Do not use equipment when tired or

under the influence of drugs, alcohol or

medication. This equipment is not intended

for use by persons with reduced physical,

sensory or mental capabilities.

You must wear appropriate protective

equipment when operating, servicing, or

when in the operating area of the

equipment to help protect from serious

injury, including eye injury, inhalation of

toxic fumes, burns, and hearing loss.

Always wear eye protection. Protective

equipment such as respirators, non-skid

safety shoes, hard hat, hearing protection

etc should be used for appropriate

conditions. Other people nearby should

also wear appropriate personal protective

equipment. Do not wear loose clothing or

jewellery, which can be caught in moving

parts. Keep hair and clothing away from

the equipment.

If devices are provided for the connection

of dust extraction and collection facilities,

ensure these are connected and properly

used. Use of dust collection can reduce

dust-related hazards.

General Equipment Use and Care

Do not force the equipment. Use the

correct equipment for your application. The

correct equipment will perform better and

be safer within its design parameters. Do

not use the equipment if the ON/OFF

switch malfunctions –any equipment that

cannot be controlled with the ON/OFF

switch is dangerous and must be repaired.

Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorized service centre or technician

before use.

Always keep the equipment and

accessories (cutting tools, nozzles, bits

etc) properly maintained. Keep the

equipment, controls and handles dry and

free from dirt, oil and grease.

Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place the equipment in

places where there are flammable

materials, combustible gases or

combustible liquids etc.

The equipment is not weatherproof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations

that are damp or very humid.

Pressure Washer Use and Care

•The pressure washer creates very

high pressures that can puncture skin,

cause severe injury and/or poison

blood. Do not direct the high-pressure

spray at any person, animal, electrical

equipment, equipment or items that

can be damaged by high-pressure

water spray or the machine itself.

•Use only hoses, fittings and couplings

supplied or recommended by the

manufacturer.

•Do not allow any persons, animals etc

to be within 20m (60') of the

equipment when in use.

•Do not operate the pump without a

liquid source to draw in.

•Maintain the machine and hoses in

good operating condition.

•Operate the equipment on solid, level

surfaces only. Do not hold or suspend

the equipment by hoses or other

unstable means.

Petrol Powered Pressure Washers

General Fuel Safety

Petrol/fuel/gasoline is extremely

flammable –keep clear of

naked flames or other ignition

sources.

•Do not spill fuel. If you spill fuel, wipe

it from equipment immediately –if fuel

gets on your clothing, change them

immediately

•Do not smoke near fuel.

•Always shut off the engine before

refuelling.

•Do not refuel a hot engine.

•Open the fuel cap carefully to allow

any pressure build-up in the tank to

release slowly.

•Always refuel in well ventilated areas.

•Always check for fuel leakage. If fuel

leakage is found, do not start or run

the engine until all leaks are fixed.

General Service Information

•Have the equipment serviced or

repaired at authorized service centres

by qualified personnel only.

•Replacement parts must be original

equipment manufacturer (OEM) to

help ensure that equipment safety is

maintained.

•Do not attempt any maintenance or

repair work not described in this

instruction manual.

•After use, the equipment and

components may still be hot –allow

the equipment to cool and disconnect

spark plugs and/or electrical power

sources and/or batteries from it before

making adjustments, changing

accessories or performing repair or

maintenance.

•Do not make adjustments while the

equipment is running.

•Perform all service related activities

under suitable conditions, such as a

workshop etc.

•Replace any worn, damaged or

missing warning labels immediately.

•Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

DANGER

Running combustion engines in confined areas

CAN KILL IN MINUTES. Engine exhaust fumes

contain carbon-monoxide –a deadly gas that

you cannot smell or see.

NEVER run a combustion engine in confined

areas EVEN IF windows and doors are open.

ONLY run petrol engines OUTDOORS and away

from doors, windows and vents.

Do not operate the equipment in hazardous locations, such

as where there may be a risk of fire or explosions from

flammable liquids, gases or dust.

Do not operate the equipment in confined areas where

exhaust gases, smoke or fumes could reach dangerous

concentrations.

Do not refuel a combustion engine while it is running, on or

hot.

Never smoke while refuelling combustion engines or

handling flammable substances.

For generators, the electrical output is potentially lethal and

must only be connected to a fixed electrical installation by

an appropriately licensed person.

Be aware that the equipment may include hazardous

components, such as blades, hot surfaces and moving

parts.

Handle any flammable substance with extreme caution.

Petrol Powered Pressure Washers 
E&OE © 2017 Jet-USA 4 
Table of Contents 
Safety.............................................................................................................................................2 
Table of Contents..........................................................................................................................4 
Applicable Models ........................................................................................................................ 6 
Parts Identification and Assembly...............................................................................................7 
CX580 - Parts Identification and Assembly..................................................................................................7 
CX600 - Parts Identification and Assembly..................................................................................................9 
CX630 - Parts Identification and Assembly................................................................................................11 
CX660 - Parts Identification and Assembly................................................................................................13 
MX400 –Parts Identification and Assembly ..............................................................................................16 
TX870 - Parts Identification and Assembly................................................................................................18 
Pumps, Hoses and Fittings........................................................................................................ 20 
Pumps........................................................................................................................................................20 
Sealed..................................................................................................................................................20 
Non-Sealed..........................................................................................................................................21 
Hoses and Fittings .....................................................................................................................................21 
Using Connectors ................................................................................................................................22 
Nozzles................................................................................................................................................23 
Detergent System ......................................................................................................................................24 
Assembly –CX630 and CX660...........................................................................................................24 
Engines –Parts Identification.................................................................................................... 25 
Before Use Checklist.................................................................................................................. 26 
Engine Oil...................................................................................................................................................26 
Air Filter......................................................................................................................................................26 
Fuel ............................................................................................................................................................26 
Pump Oil –Non-Sealed Pumps Only.........................................................................................................26 
Pump Breather –Non-Sealed Pumps Only...............................................................................................27 
Connecting High-Pressure Hoses..............................................................................................................27 
Connecting the Water Supply ....................................................................................................................28 
Mains Water Supply.............................................................................................................................28 
Using the Machine to Draw Water.......................................................................................................28 
Engine Starting ...........................................................................................................................29 
Manual/Pull Starting...................................................................................................................................29 
Stopping the Engine...................................................................................................................................29 
Environmental Considerations...................................................................................................................30 
Altitude.................................................................................................................................................30 
Temperature ........................................................................................................................................30 
Pressure Washer Operation.......................................................................................................31 
Using the Lance .........................................................................................................................................31 

Petrol Powered Pressure Washers 
E&OE © 2017 Jet-USA 5 
Maintenance................................................................................................................................ 32 
Maintenance Schedule...............................................................................................................................32 
Checking and Changing Engine Oil...........................................................................................................33 
Checking, Cleaning or Replacing the Air Filter ..........................................................................................35 
Air Filter Inspection and Cleaning........................................................................................................35 
Air Filter Removal/Installation..............................................................................................................35 
Spark Plug..................................................................................................................................................36 
Spark Plug Cleaning and Gap Checking.............................................................................................36 
Spark Plug Removal/Installation..........................................................................................................36 
Checking and Changing Pump Oil –Non-Sealed Pumps Only.................................................................37 
Checking, Cleaning or Replacing Water Inlet and Detergent Strainers.....................................................38 
Strainer Inspection and Cleaning ........................................................................................................38 
Strainer Removal/Installation...............................................................................................................38 
Checking, Cleaning or Replacing the Fuel Strainer...................................................................................39 
Fuel Strainer Inspection and Cleaning ................................................................................................39 
Fuel Strainer Removal/Installation.......................................................................................................39 
Transportation and Storage....................................................................................................... 40 
Troubleshooting..........................................................................................................................41 
Specifications .............................................................................................................................44 
Service and Maintenance Record.............................................................................................. 45 
 

Petrol Powered Pressure Washers

Applicable Models

This manual applies to the following Jet-USA pressure washers:

CX580

CX600

CX630

CX660

MX400

TX870

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Petrol Powered Pressure Washers

Parts Identification and Assembly

Pressure washers are supplied with minimal assembly required. Assembly is generally restricted to parts of

the machine frame (handle, wheels etc) and plumbing (hoses, fittings, lance, drum etc). For each model,

there are specific assembly instructions and listings of all included parts.

CX580 - Parts Identification and Assembly

No.

Name

No.

Name

1

Frame / Engine / Pump Assembly

12

Fasteners / Fittings / Tools:

Wheel Axle (2)

M12 Nut (2)

M12 Washer (2)

M5x50 Screw (4)

M5 Nut (4)

M5 Washer (4)

M6x10 Screw (2)

M6 Extension Nut (2)

"Turbo" Nozzle Adaptor (may come pre-

assembled)

5mm Allen Key (2)

4mm Allen Key

Spark Plug Tool

Pump Spares

2

Handle / Nozzles

3

Wheel (2)

4

Lance Bracket

5

Hose Bracket

6

Lance

7

Lance Extension

8

"Turbo" Nozzle (may be included, and adaptor

may be pre-assembled)

9

Pump Outlet Hose

10

Pump Inlet Hose (includes strainer)

11

Detergent Tube (includes strainer)

1

2

3

10

6

11

9

12

5

4

8

7

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Petrol Powered Pressure Washers

1. Insert the wheel axles (A) into the tubes (B) on the underside rear of the machine frame. Press the

spring-loaded pin (C) in to insert the axle and ensure that it "pops" through the hole in the tube (D).

2. Place a wheel (E) onto each axle, with the long hub (F) toward the frame. Secure each wheel with a M12

washer (G) and nut (H) and tighten (rotate right) with a suitable spanner.

3. Insert the handle (I), with nozzles facing the front of the machine, into the frame tubes (J). Insert an

extension nut (K) through the holes in the frame tubes and handle from the outside and secure on the

inside using an M6 screw (not shown). Tighten (rotate right) the fasteners using the two Allen keys.

4. Attach the lance bracket (L) to the right-hand side of the handle using 2 M5 screws (M), washers and

nuts (not shown). Tighten (rotate right) the fasteners using a suitable spanner and Allen key.

5. Attach the hose bracket (N) to the left-hand side of the handle using 2 M5 screws (M), washers and nuts

(not shown). Tighten (rotate right) the fasteners using a suitable spanner and Allen key.

The machine is now basically assembled. Refer to Pumps, Hoses and Fittings.

I

J

K

A

C

D

B

E

F

H

G

L

M

N

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Petrol Powered Pressure Washers

CX600 - Parts Identification and Assembly

No.

Name

No.

Name

1

Frame / Engine / Pump / Handle / Nozzles /

Detergent Tank Assembly

7

Fasteners / Tools:

Wheel Axle (2)

"R" Clip (2)

Spark Plug Tool

2

Wheel (2)

3

Lance

4

Lance Extension

5

Pump Outlet Hose

6

Pump Inlet Hose (includes strainer)

1

3

6

7

5

4

2

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Petrol Powered Pressure Washers

1. Insert a wheel axle (A) through each wheel (B).

2. Line up the hole (C) in the axle with the hole (E) in the frame axle tube (D), then push the axle into the

tube so holes (Cand E) are aligned.

3. Insert a "R" clip (F) through the hole so the axle is secured.

The machine is now basically assembled. Refer to Pumps, Hoses and Fittings.

A

C

D

B

F

E

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Petrol Powered Pressure Washers

CX630 - Parts Identification and Assembly

No.

Name

No.

Name

1

Frame / Engine / Pump / Nozzles / Detergent Tank

Assembly

7

Pump Inlet Hose (includes strainer)

2

Wheel (2)

8

Hose Hanger (includes nuts and washers)

3

Handle

9

Detergent Tube (includes strainer)

4

Lance

10

Fasteners / Tools:

Wheel Axle (2)

"R" Clip (2)

Spark Plug Tool

5

Lance Extension

6

Pump Outlet Hose

1

4

7

10

6

5

2

3

8

9

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Petrol Powered Pressure Washers

1. Insert a wheel axle (A) through each wheel (B).

2. Push each axle into the frame axle tube (C).

3. Insert a "R" clip (D) through the hole in the axle, so the axle is secured.

4. Insert the handle (E) into the frame tubes (F). The handle can be inserted with the hand-hold bend facing

either way. Press the spring-loaded pins (G) in so the handle tube can pass over them. When the pins

"pop" through the holes in the handle, the handle is assembled correctly.

Insert the ends of the hose hanger (H), from the rear of the machine and with the "hooked" section facing up,

through the holes (I) in the handle. Secure the hanger with the nuts and washers. Tighten (rotate right) the

fasteners using a suitable spanner.

The machine is now basically assembled. Refer to Pumps, Hoses and Fittings.

A

C

B

D

E

F

G

H

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Petrol Powered Pressure Washers

CX660 - Parts Identification and Assembly

No.

Name

No.

Name

1

Frame / Engine / Pump / Detergent Tank

Assembly

12

Detergent Tube (includes strainer)

2

Wheel (2)

13

Fasteners / Fittings / Tools:

Wheel Axle (2)

"R" Clip (2)

M6x50 Screw (4)

M6x15 Screw (4)

M6 Nut (4)

M6 Lock Nut (4)

Drain Clean Nozzle

½" Male to ½" Male Fitting

¼" Male to ¼" Male BSP Fitting

½" Male to ¼" Male Fitting

Spark Plug Tool

Screwdriver

Spanner

3

Handle

4

Lance

5

Lance Extension

6

Curved Lance Extension

7

Pump Outlet Hose

8

Extension Pump Outlet Hose

9

Nozzle Panel

10

Hose Reel / Brackets / Handle / Connection Hose

11

Pump Inlet Hose (includes strainer)

1

11

12

13

4

6

10

6

5

2

3

7

9

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Petrol Powered Pressure Washers

1. Insert a wheel axle (A) through each wheel (B).

2. Push each axle into the frame axle tube (C).

3. Insert a "R" clip (D) through the hole in the axle, so the axle is secured.

The handle can be inserted with the hand-hold bend facing either way. Bear this in mind when you

assemble the hose reel to the handle, as the reel must be mounted so the pump connection

hose is on the left-hand side of the machine. Set out the handle and reel parts before assembling. In the

example images, the handle is being set up so the hand-hold bend is facing the rear of the machine. The

reel can be installed so the pump connection hose fitting and winder sits either in front or behind the handle.

4. Slide the reel brackets (Fand G) up the handle (E) tubes approximately 150mm (6"). Secure the

brackets to the handle using 4 M6x15 screws (H) and lock nuts (I) –there are recessed in the brackets

for the nuts. Tighten (rotate right) the screws using the screwdriver.

5. Insert the handle (E) into the frame tubes (J). Press the spring-loaded pins (K) in so the handle tube can

pass over them. When the pins "pop" through the holes in the handle, the handle is assembled correctly.

A

C

B

D

E

J

K

F

G

H

I

E

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Petrol Powered Pressure Washers

Hose Routing –CX660 Only

The pump outlet hose to the hose reel must be routed as described below. This is to prevent it being

exposed to excessive engine exhaust heat that may cause damage to the hose.

1. During assembly, ensure that the hose reel is mounted with the handle on the right-hand side and the

pump hose on the left-side of the machine (when standing behind the machine and looking forward).

2. Route the pump-to-reel hose UNDER the engine, then connect it to the pump outlet.

3. Secure the hose with cable ties to the machine frame, then trim off excess cable-tie.

Tip: For a video tutorial regarding pump outlet hose routing, see

https://youtu.be/Cc8e8Y-mYwM or scan the "QR code".

The machine is now basically assembled. Refer to Pumps, Hoses and Fittings.

Route pump

outlet hose

UNDER

engine on

left-hand side

Connect

hose to

pump outlet

Cable-

tie hose

to frame

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Petrol Powered Pressure Washers

MX400 –Parts Identification and Assembly

No.

Name

No.

Name

1

Frame / Engine / Pump Assembly

10

Fasteners / Fittings / Tools:

M5x30 Screw (4)

M5x35 Screw (2)

M5 Nut (6)

M5 Washer (12)

Inlet Hose Adaptor

Screwdriver

Spark Plug Tool

Spare O-rings and Inlet Strainer (may be included)

2

Lance

3

Lance Extension

4

Lance Bracket

5

Hose Bracket

6

Detergent Bottle Bracket

7

Pump Outlet Hose

8

Detergent Bottle Holder

9

Detergent Bottle and Tube

1

2

5

10

6

9

4

3

7

8

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Petrol Powered Pressure Washers

1. Attach the detergent bottle bracket (A), with the hook facing up, to the front right of the machine frame

and secure using 2 M5x35 screws (B), 4 washers (C) and 2 nuts (D). Tighten (rotate right) the fasteners

using a suitable screwdriver and spanner. Slide the detergent bottle holder (E) on to the detergent bottle

bracket.

2. Attach the lance bracket (F) to the front left of the machine frame and secure using 2 M5x30 screws (G),

4 washers (C) and 2 nuts (D). Tighten (rotate right) the fasteners using a suitable screwdriver and

spanner.

3. Attach the hose bracket (H) to the front left side of the machine frame and secure using 2 M5x30 screws

(G), 4 washers (C) and 2 nuts (D). Tighten (rotate right) the fasteners using a suitable screwdriver and

spanner.

4. Slide the detergent bottle (I) into the holder.

The machine is now basically assembled. Refer to Pumps, Hoses and

Fittings for hose assembly information.

A

C

D

B

E

F

H

C

D

G

C

D

G

I

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Petrol Powered Pressure Washers

TX870 - Parts Identification and Assembly

No.

Name

No.

Name

1

Frame / Engine / Pump Assembly

10

Fasteners / Fittings / Tools:

Wheel Axle (4)

M12 Nut (4)

Pump Vent Cap / Dipstick

Barbed Inlet Connector

"Turbo" Nozzle Adaptor (may come pre-

assembled)

Spark Plug Tool

2

Wheel (4)

3

Lance

4

Lance Extension

5

Lance / Hose Bracket

6

"Turbo" Nozzle (may be included, and adaptor

may be pre-assembled)

7

Pump Outlet Hose

8

Pump Inlet Hose (includes strainer)

9

Detergent Tube (includes strainer)

1

2

5

10

6

9

4

3

7

8

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Petrol Powered Pressure Washers

1. Insert the wheel axles (A) into the tubes (B) on the underside rear of the machine frame. Press the

spring-loaded pin (C) in to insert the axle and ensure that it "pops" through the hole in the tube (D).

2. Place a wheel (E) onto each axle, with the long hub (F) toward the frame. Secure each wheel with a M12

nut (G) and tighten (rotate right) with a suitable spanner.

3. Attach the lance / hose bracket (H) to the top right-hand side of the machine frame by inserting the legs

of the bracket through the holes in the frame and securing using 2 nuts (not shown). Tighten (rotate

right) the nuts using a suitable spanner.

The machine is now basically assembled. Refer to Pumps, Hoses and Fittings for hose assembly

information.

A

C

D

B

E

F

G

H

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Petrol Powered Pressure Washers

Pumps, Hoses and Fittings

The machine comes supplied with pump and components necessary for normal use. Some machines may

include extra or optional lance attachments, nozzles, extension hoses etc. The basic methods for connecting

hoses and using various fittings remains the same. Some information below may or may not apply explicitly

to your machine.

Pumps

The pump output pressure is set at the factory. There is no need to alter the output

pressure adjustment valve unless the pump includes a specific adjuster. Altering the

output pressure may damage the machine and void the product warranty.

There are two main pump types. Visually confirm which type of pump your machine has.

Sealed

The pumps are manufactured in a way that requires no maintenance. The pumps are oil-filled during

production and do not require breather caps, oil changes or have an oil sight glass or oil filler. Pump

appearance and features are:

No.

Name

No.

Name

1

Pump Inlet

4

Pressure Release Valve

2

Pump Outlet

5

Output Pressure Adjustment Valve

3

Detergent Port

1

5

1

3

4

2

3

4

5

4

1

2

3

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JET USA CX580 User manual

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