Jetblack Safety JBA-015 Owner's manual

BLOWER-POWERED PERSONNEL CLEANING STATION
INSTALLATION | OPERATION | MAINTENANCE
ACM-0030/230 ISSUE 5

1
CONTENTS
PAGE
3
CLEANING STATION
SAFETY INFORMATION
5
INSTALLATION
(ELECTRICAL)
7
MAINTENANCE
& SERVICE
9
WARRANTY
COVER
11
USEFUL
REFERENCES
2
GENERAL SAFETY
INFORMATION
4
YOUR NEW
UNIT
6
INSTALLATION
(RAIN COVER)
8
WARRANTY
COVER
10
USEFUL
REFERENCES
12
REGULATIONS
& RECYCLING

GENERAL SAFETY
INFORMATION
2
Please read the following installation, operation and maintenance instructions carefully.
Always ensure that the power is isolated before commencing any maintenance on the
Cleaning Station. This manual is also available from the marked download section of
our website: www.jetblacksafety.com
WARNING: The JetBlack Safety Cleaning Staon has been designed as an eecve dedusng tool
which removes debris and contaminants from clothing and personal protecve equipment (PPE)
using high volume low pressure air as a safer alternave to compressed air.
Please note that the removal of debris and contaminants will produce airborne dust. This dust could
be hazardous and present an inhalaon risk to the user. Exposure to hazardous dust should be
adequately controlled in line with the Control of Substances Hazardous to Health Regulaons 2002
(COSHH). We recommend that users implement suitable and adequate engineering controls for the
airborne dust released such as extracon and the use of a down ow booth, respiratory protecve
equipment (RPE) and PPE. Users must wear appropriate eye, ear and respiratory protecon at all
mes whilst operang the JetBlack Safety Cleaning Staon.
The JetBlack Safety Cleaning Staon is compliant with the Occupaonal Safety and Health Act of
1970 (OSHA) when used in conjuncon with the OSHA compliant chip guard which is available to
customers.
JetBlack Safety also oers a local exhaust venlaon (LEV) compliant Personnel Cleaning Booth that
extracts and collects dust in a high eciency parculate air (HEPA) H14 ltered unit.
• Attach the ‘OSHA’ guard provided
to the main nozzle assembly before
operating. This can be easily done by
simply sliding the guard onto the end
of the nozzle
• Never use in a wet environment
• Never allow objects to pass through the
inlet filter whilst the fan is rotating
• Always switch off the unit at the main
electrical supply and disconnect the
plug before performing any cleaning or
maintenance operations on the Cleaning
Station
• Never use a pressure washer or steam
washer to clean the Cleaning Station
• Eye, ear and respiration protection must
always be worn whilst operating
• The Cleaning Station has a thermal shut-
off device for safety purposes. Prolonged
use may cause the unit to shut-off. In this
case, switch the unit off and wait for a few
minutes before re-using
• Please note - the air from the Cleaning
Station will become warm with
prolonged use
General Safety & Operation

CLEANING STATION
SAFETY INFORMATION
3
Electrical Safety
• This equipment is designed to be hard
wired to a fused supply. Check that the
correct wire gauge is used and that
the correct voltage is available before
connection. Refer to the Cleaning Station
rating plate for full details – this is located
on the side of the Touch Switch Box
• The Cleaning Station can be fitted with
a speed controller, which allows for the
speed to be changed
• Any attempt to change the timer switch
settings will invalidate the warranty
• The Cleaning Station should be
connected to an electrical supply that is
surge protected and in compliance with
local codes
• The appliance must be earthed
• Always shut off the supply power and
isolate the Cleaning Station before
performing any maintenance operations
General Safety
• The Cleaning Station is supplied with a
touch activated time switch, mounted in a
weatherproof enclosure sealed to an IP55
rating
• To operate, press the ‘Touch’ button. The
Cleaning Station will run for 30 seconds
– if you require less time, simply press
the ‘Touch’ button again, and the unit will
turn off
• If an anti-static unit has been fitted, a
second switch is located on the front of
the Cleaning Station – the switch must
be on ‘I’ for the anti-static pack to
work correctly
Wall Mounted Units
• The On/Off switch is located behind the
carrying handle on the main body. Press
‘I’ to turn the unit On, and ‘O’ to turn off
• If an anti-static unit has been fitted, a
second switch is located on the front of
the unit – the switch must be on ‘I’ for the
anti-static pack to work correctly
• Always ensure that the portable Cleaning
Station stands level on the four plastic
feet provided
• The Cleaning Station can be fitted with
a speed controller, which allows for the
speed to be changed
Portable Units
• These units are not designed for
continuous use
• The Cleaning Station is suitable for safe
area installation only and must not be
used in ATEX zones or near the presence
of explosive substances

YOUR NEW
UNIT
Equipment Arrival & Inspection
If there are any shortages, discrepancies or damage to your product upon delivery of your
Cleaning Station, please immediately contact the Distributor that you purchased it from.
• Rotate the black coloured quick release
fitting 90 degrees until it clicks
• Push the upper ring towards the hose
(away from the nozzle), pull and twist
until it detaches
• Rotate the black quick release fitting 90
degrees, and back to its original position
• Push the replacement nozzle into the
connector
Nozzle Assembly Detachment
Wall-Mounted Unit Features Portable Unit Features
4

INSTALLATION
(ELECTRICAL)
Wiring Diagram
• Installation, commissioning and electrical
installation should only be performed by a
trained service person and in accordance
with the latest IEE regulations
• Find a suitable location for the Cleaning
Station, ensuring the surface can support
the total weight including the cover
• All nominated installers will be
responsible for proper and safe
installation, as well as for
safe operation
• The JetBlack main unit has an
IP rating of IP42, with an on/off
switch rated of IP55
PLEASE NOTE: The hose and gun assembly may arrive detached. If this is the case, simply
remove the attached bung from the discharge spigot. Slide the hose clip over the hose cuff,
push the hose cuff onto the spigot and tighten the hose clip firmly.
Rating
Please refer to the Cleaning Station rating plate for full details. On wall mounted units,
these are located on the side of the ‘On/Off’ Touch switch. For portable versions, they are
located next to the power cable entry.
5

INSTALLATION
(RAIN COVER)
• Locate fixings suitable for the substrate
you are mounting to and secure the
Cleaning Station using the four holes in
the baseplate. Ensure the four spacers
supplied are fitted under the baseplate
when fitting to the wall
• If the Cleaning Station is already fitted to
the wall, remove and fit spacers supplied
under the baseplate, trapping against the
wall upon re-tightening the fixings
• Unhook the Cleaning Station gun from the
holder on the backplate
• Lift cover over the Cleaning Station and
locate the slots on the rear face over the
spacers fitted underneath
• It may be necessary to reroute any cable
that potentially fouls on the cover prior to
fixing the cover down
• Secure the cover to the wall with suitable
fixings using the two ø7.0mm holes in
the sides
• Hook the gun onto holder on the cover
6

MAINTENANCE
& SERVICE
• Filters – we recommend that the filter
is inspected at least once a month, and
replaced after a maximum of 3 months.
The internal part number for this filter
is 0-1257/10/PAPER
• The power supply must be disconnected
and secured against restoration
• Observe personal safety regulations
The following points must be observed when performing any maintenance or service
operations to the Cleaning Station:
• Remove the M5 screw / filter guard
as shown on the image below,
and pull the filter out of its
locating hole
• Re-insert a new filter, refit filter guard
Changing Wall-Mounted Filters
• Remove the 4 fixing screws / filter guard
as shown on the image below, and pull
out the plug filter
• Re-insert new plug filter, and secure
guard and screw
Changing Portable Unit Filters
7

WARRANTY
COVER
• The Warranty is dependent upon
the manufacturers recommended
maintenance and servicing being carried
out at the time intervals specified in this
Manual. It may be necessary to provide
proof of this (maintenance records,
invoices etc)
• The motor within the unit has a working
life of 500 hours and the motor may
need replacing after this period. This is
considered to be normal wear associated
with the use of the motor and therefore
not covered under the Warranty. Spares
can be purchased from ACI
• Work carried out under the Warranty does
not extend the Warranty. In particular,
the replacement of a part during work
carried out under Warranty does not
extend the lifespan of the part.The
Warranty which covers the replacement
part expires on the date of expiry of your
equipment’s Warranty
• Parts replaced under the Warranty
become the property of ACI
• At no time will ACI be liable for any
of the costs to the buyer for labour,
transportation or down-time resulting
from defective equipment furnished by
ACI or our suppliers
Please Note
JetBlack®Safety is a trading name of Air Control Industries Ltd (ACI). Subject to
the restrictions mentioned below, your equipment Warranty covers the repair or
replacement, free of charge, of parts acknowledged to be faulty by Air Control Industries
Ltd (ACI), as well as the labour necessary to repair the equipment for twelve months
from the date of shipment.
8

WARRANTY
COVER
9
• Maintenance and servicing operations
necessary for the correct operation
of the equipment, mentioned in the
Maintenance sections of this document.
• If the defect was due to accident or
misuse, operation in an application not
approved by ACI or an unauthorised
modification or repair
• Consumable parts and their routine
replacement, such as filters etc
• The replacement of parts that are subject
to normal wear associated with use of the
equipment, if this replacement is not the
consequence of a fault.
• Damage caused by natural phenomena,
hail, flooding, storms or other
atmospheric hazards, as well as damage
caused by accidents, fire or theft
The Warranty Does Not Cover
Our products are manufactured in compliance with applicable international standards and
regulations. If you have any queries regarding the use of our products, or if you are planning
a special application, please contact ACI:
Air Control Industries Ltd
Weycroft Avenue,
Millwey Rise Industrial Est,
Axminster, EX13 5HU,
United Kingdom
Tel: [phone]
Fax: [phone]
[e-mail]
www.aircontrolindustries.com
Air Control Industries Inc
76 Augusta Rockland Road,
Windsor,
ME 04363,
United States
Tel: [phone]
Fax: [phone]
[e-mail]
www.aircontrolindustries.com/us

USEFUL
REFERENCE
10
Cleaning Station Spare Parts List
Part Description
Part Number
Moulded Cleaning Station with full OSHA nozzle assembly
(includes dip-moulded nozzle)
JBA-015
Flexible hose assembly for wall-mounted Cleaning Station
1.5m/56” in length
JS-009/1500
Replacement paper filter element0-1257/10/PAPER
230V replacement motor8-006/230/1200/A
Dip-moulded OSHA nozzle fittingJBA-015/MN01/BLACK
Flexible hose assembly for portable Cleaning Station
2.5m/98” in length
JS-009
Touch activated touch switch for wall-mounted Cleaning Station
230V Touch
7-213/COMP/PS

USEFUL
REFERENCE
11
Trouble Shooting
Malfunction
Unit fails to operate
Irregular /
Excessive Noise
Possible Cause Remedy
Damaged hose Replace damaged hose
Low Airflow Dirty or contaminated
blower filter
This item MUST be changed regularly.
We recommend the filter is changed every
3 months subject to operating conditions.
Blockage in air ducting Check all ducting and air delivery devices
for blockages
Leak in air delivery
ducting
Noisy motor
No power available
Check and replace damaged hose and
clips
Replace motor (contact ACI)
Check the supply and switch, and
replace as necessary
Anti-static control box
is off
Fuse has blown
Switch anti-static control box to on
position
Replace fuse (0.75A anti-surge)
Failed motor
No power to unit
Replace motor (contact ACI)
Check power supply is live including all
fuses/MCBs
Anti-static
not working
Fuse has blown
11

REGULATIONS
& RECYCLING
Regulations
Conforms to OSHA Standard 29 CFR 1910.242 (b)
EMC Directive (Immunity)EN 55014-2
EMC - Limits for harmonic current emissionsEN 61000-3-2
EMC Directive (Emissions)EN 55014-1
Low Voltage (Electrical Safety Testing)EN 60335-2-69
Limits of voltage changes, fluctuations and flicker in public low-voltage supply systemEN 61000-3-3
The JetBlack®Safety Cleaning Station is designed in accordance with the following directives:
WEEE Recycling & Materials Disposal
Products bearing this WEEE symbol
should not be disposed of in general waste.
These should be taken to local facilities
where they can be recycled free of charge.
This will ensure minimum impact on the
environment and human health which could
otherwise arise from inappropriate waste
handling.
This product has been designed with
environmental disposal in mind, all
materials are fit for purpose, robust, yet
easy to recycle. The back plate is painted
mild steel, the main body is moulded ABS,
the air gun is a polycarbonate/ABS mix & all
wiring is PVC insulated copper.
12

Air Control Industries Ltd
Weycroft Avenue,
Millwey Rise Industrial Est,
Axminster, EX13 5HU,
United Kingdom
Tel: [phone]
Fax: [phone]
[e-mail]
www.jetblacksafety.com/uk
Air Control Industries Inc
76 Augusta Rockland Road,
Windsor,
ME 04363,
United States
Tel: [phone]
Fax: [phone]
[e-mail]
www.jetblacksafety.com