Sealey SM20.V2 User manual

INSTRUCTION MANUAL FOR:
TURBO CLEANING TANK
MODEL NO: SM20.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained,
give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.1. ELECTRICAL SAFETY
p WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.
A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to the live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable outer insulation extends beyond the cable restraint and that
the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a
suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm2, but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm2section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.
1. SAFETY INSTRUCTIONS
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
FUSE RATING
THIS PRODUCT MUST BE FITTED
WITH A
3 AMP FUSE
Brown
Live
Wire
1.2. GENERAL SAFETY
pWARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3Familiarise yourself with the application, limitations and potential hazards of the tank.
pWARNING! Disconnect the tank from the mains power and air supply before changing accessories, servicing or performing any
maintenance.
3Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will
invalidate the warranty.
3Ensure there are no flammable or combustible materials near the work area.
3In case of fire in tank, do not attempt to move unit or remove parts from tank. The lid is fusible and will
automatically close extinguishing fire.
3When cleaning parts ensure that nothing in the tank, including any parts basket, is in a position that
would prevent the lid from closing fully if and when the fusible link activates.
p p
WARNING! DO NOT SMOKE and keep sources of ignition, such as heaters, lamps, etc, away from the unit,
together with flammable or combustible materials, as there is an explosion risk.
pWARNING! When operating the tank always wear approved eye or face protection and appropriate
protective clothing, including gloves, to prevent the cleaning agent contacting the skin.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie
back long hair.
3Keep children and unauthorised persons away from the work area.
3Avoid unintentional starting.
3Use only water soluble solvent.
7DO NOT overfill tank or allow fluid level to fall below pump inlet.
7DO NOT use the tank for a task it is not designed to perform.
7DO NOT operate the tank if any parts are damaged or missing as this may cause failure and/or personal injury.
7DO NOT allow untrained persons to operate the tank.
7DO NOT direct air hose at yourself or others.
7DO NOT operate the tank when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7DO NOT leave the tank operating unattended.
3When not in use switch off the pump, close the turbo valve, close the lid and disconnect from the air supply and mains power supply.
SM20.V2 - 2 - 180805

Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is
in conformity with the following standards and directives.
The construction file for this product is held by the Manufacturer and may be inspected, by a national authority, upon
request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
Parts Cleaning Tank
Model: SM20.V2
73/23/EEC Low Voltage Directive
89/336/EEC EMC Directive
98/37/EC Machinery Directive
93/68/EEC CE Marking Directive
Signed by Mark Sweetman 16th April 2004
3. ASSEMBLY INSTRUCTIONS
Note: Numbers and letters in brackets refer to items as shown in the Parts Diagram.
3.1. Secure lid (4) of tank (1) in closed position and turn unit upside down. Rest tank on a clean soft surface (i.e. cardboard).
3.2. Attach the four legs (21) to the tank brackets with the pan head screws, spring washers and hex nuts (22,23,24) but do not tighten.
3.3. Place the lower shelf (20) between the four legs (21) with flat surface facing downward and fix with washers, hex nuts and screws (22,23,24).
3.4. With the legs pressed tightly against the lower shelf, tighten all the screws commencing with those attaching the shelf.
3.5. Hold the lid closed and stand the assembled unit upright. Open the lid but do not extend the lid too far.
3.6. Place the tank work shelf (42) on the two welded supports located inside the tank. Place parts basket (44) on shelf.
3.7. Remove the self tapping screws from the cover plate of the pump unit (A) and check to see if there is any supporting packing inside, if so, remove.
Replace the cover.
3.8. Place the pump into the tank unit and pass the switch unit through the slot in the cleaning tank side (A). As the unit protrudes through the slot secure it by
placing the underside lip over the edge of the tank. Attach the flexible pipe (27) to pump (A).
3.9. To fit turbo valve assembly (50) remove flexible tube (E), nut (D) and one nylon washer (C).
3.10. Insert threaded end of turbo valve (B) through hole in side of tank and retain with washer (C) and nut (D). Refit the flexible tube (E). Check that turbo
valve (B) is closed.
5. OPERATING INSTRUCTIONS
pWARNING! Wear safety clothing, eye protection and gloves and ensure you read, understand and apply the safety instructions in Section 1.
5.1. Ensure the unit is located on a firm level surface in a well ventilated area and is switched off and unplugged from the mains power supply.
5.2. Fill the tank with Sealey solvent - approx. 50 litres maximum, 40 litres minimum, level must cover pump inlet. Follow the solvent instructions on the packaging.
5.3. Plug the machine into the power supply and switch the unit on. The cleaning agent should flow through the flexible tube.
5.4. Place parts to be washed into the basket, or directly into the tank. Direct solvent flow onto parts. Heavily soiled items may be left to soak before cleaning.
5.5. To improve cleaning and reduce pre-soak time turn on turbo valve to provide an agitating air flow into the cleaning fluid.
5.6. Do not leave the unit operating unattended. Check the fluid level does not fall below the pump inlet.
5.7. When cleaning is complete remove all parts whilst ensuring the minimum of solvent is spilt.
5.8. Switch off the pump and close the turbo valve, close the lid and disconnect the unit from the air and power supplies. Clean up any spillage.
5.9. Dispose of waste liquids in accordance with local authority regulations.
IMPORTANT! The SM20.V2 has an anti-fire device built into the unit. In the event of a fire the lid will automatically close. DO NOT prop the lid open as this will
prevent the automatic safety feature from operating. Once actuated, the fire detection device cannot be re-used and must be replaced before next use of the tank.
3When cleaning parts ensure that nothing in the tank, including any parts basket, is in a position that would prevent the lid from closing fully if and when the
fusible link activates.
6. MAINTENANCE
7. DECLARATION OF CONFORMITY
6. 1. Clean the inside of the tank at regular intervals and keep the main body of the unit clean.
6. 2. Regularly wash the pump filter in clean degreaser and replace if necessary.
6. 3. Ensure that all screws and bolts are kept tight.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
4.1. Ensure the air valve is in the "off" position before connecting to the air supply.
4.2. You will require an air pressure of between 10 and 25psi.
pWARNING! Ensure air supply does not exceed 2 bar (30psi). Too high an air pressure will shorten the valve life and may be dangerous, causing
possible damage and/or personal injury.
4.3. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
4.4. The valve input connection is 1/4BSP.
4. AIR SUPPLY
2. SPECIFICATION
Pump Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190ltr/hr
Max. Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . .50ltr
Motor Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20W
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230V
Air Supply . . . . . . . . . . . . . . . . . . . . . . . .60 - 90psi (4-6 bar)
Tank Internal Depth x Length x Width . . .245 x 695 x 475mm
Overall Height x Length x Width . . . . . . .860 x 820 x 535mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25kg
Solvent . . . . . . . . . . . . . . . . . . . .Model No. AK25 & AK2501
01284 757500
www.sealey.co.uk
01284 703534
email
Web
[e-mail]
3Dispose of waste liquids in accordance with local authority regulations.
pWARNING! Protect the environment - DO NOT allow uncontrolled discharge of pollutants.
SM20.V2 - 2 - 180805