Jetblack Safety JS-606 Series User manual

PERSONNEL CLEANING BOOTH EXTRACTOR
ACM-0002 Issue 3

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INSTALLATION | OPERATION | MAINTENANCE
TABLE OF CONTENTS:
1. GENERAL SAFETY INSTRUCTIONS
2. INSTALLATION GUIDE
3. EXTRACTOR OVERVIEW / DRAWINGS
4. SET-UP / OPERATION
5. MAINTENANCE INSTRUCTIONS
6. SPARE PARTS
7. MALFUNCTION-CAUSE-REMEDY
8. WARRANTY INFORMATION
9. MANUFACTURER SERVICE ADDRESS
10. ENVIRONMENTAL VALUES
11. DECLARATION OF CONFORMITY

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1. GENERAL SAFETY INSTRUCTIONS
•The extractor is controlled via the JetBlack Safety Cleaning Booth and will operate automatically without
warning. Extreme caution is advised when carrying out any maintenance to the equipment. All electrical
connections should be removed from the Cleaning Booth.
•This machinery is for use in heavy industrial current installations. During operation this unit has high speed
rotating parts. For this reason, unauthorised removal of the necessary covers, improper use, incorrect
operations or insufficient maintenance could lead to severe personal injury or/and damage of the unit.
•If the connecting cable to the blower is damaged, there is a risk of death due to an electric shock. Such defects
must be eliminated immediately.
When operating the unit, always wear:
▪Eye protection
▪Ear protection
▪Safety footwear
▪Dust mask suitable for the media being removed.
Never:
▪Run the extractor with any of the guards disconnected.
▪Run the extractor with filter disconnected.
▪Run the extractor with extraction hose disconnected.
Those responsible for the safety of the installation must ensure that:
•Only qualified personnel are entrusted to work on the unit.
•These persons always have at their disposal the operating instructions and other product documentation
supplied when they do such work, and that they undertake to follow consistently any such instructions.
•Non-qualified personnel are not permitted to work on the unit.
Qualified personnel are persons who, have had training, experience and knowledge of relevant standards,
specifications, accident prevention regulations and operating conditions, have been authorised by those responsible for
the safety of the plant to carry out the necessary work and who can recognise and avoid possible dangers. IEE and
other relevant regulations should also be observed.
It is assumed that the basic planning work for the installation and all work concerning transport, assembly,
commissioning, maintenance and repair is done by qualified personnel or checked by responsible skilled personnel.
Note should be taken of the following:
•Technical data and information on permissible use (assembly and connection summaries, operating
conditions etc) which are contained in the operating/instructions and motor rating plates.
•General safety regulations.
•The proper use of tools, lifting equipment and safety regulations.

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•The use of personal protective equipment (PPE).
These instructions cannot claim to cover all details of possible equipment variations, nor can they provide for every
possible example of installation, operation or maintenance.
The specified maintenance and inspection measures must be carried out regularly by trained service personnel to avoid
any interruptions or breakdowns. Deviations from ‘normal’ performance (i.e. higher temperatures or vibrations)
indicate that there is likely to be a malfunction of the unit.
To avoid faults the responsible maintenance personnel must be notified immediately.
2. INSTALLATION GUIDE
•Please note: Some of the assembly procedure is best accomplished by two persons. Some of the items are
heavy and awkward, and a mishandling error could cause injury.
•Remove the extractor from inside of the Cleaning Booth and unpack. Check off all of the components against
the provided delivery notes. Check for damage on arrival. Please check for any transit damage and report it to
the supplier immediately.
•Fit the four castor wheels to the extractor base using the X16 M8X1.25X14mm hex bolts, spring washers, plain
washers to the non castor wheel side of the extractor base. A plain washer and hex nut are used to secure the
wheels in place. The two brake castor wheels should be fitted at the fan end of the extractor base. See below
image.
•The JetBlack Safety extractor requires only the castors to be fitted before its ready to be connected to the
Cleaning Booth.
•The extractor is powered directly from the Cleaning Booth via two IP67 Blue Cable Mount 2P+E Industrial
Power Plugs, Rated At 16A, 230 V and one IP67 Blue Cable Mount 2P+E Industrial Power Plug, Rated At 32A,
230 V.
•This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This appliance is equipped with an earth stud
provided on the base. This stud must be properly grounded in accordance with all local codes and ordinances.
•The flexible air pipe from the Booth must be connected to the hose tail located on the spigot from the fan to
the extractor drum
•Connect the flexible ducting from the extractor to the Booth via X2 jubilee clips provided. NOTE: Care must be
taken to ensure the flexible pipe and jubilee clips are secured correctly. Failure to do so will result in airborne
dust outside of the extraction system.
•Be aware that in dry air periods or areas, the movement of the air through the machine can generate static
electric fields. These are not normally a problem as the machine is bonded together via its construction and is
earthed back through the electrical supply. Problems can occur with isolated items, such as stands or hosing
that are insulated from the ground (standing on rubber feet, suspended in the air etc). If possible, try to
connect everything together electrically, to eliminate static shocks. Use the integral metal coil in flexible plastic
hosing to connect units together.

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3. EXTRACTOR OVERVIEW / DRAWINGS
Filter cover
Shaker motor
MR280S Fan
Motor pedestal
Fan Motor
Trolley base
X2 Locking wheels

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Extractor inlet
Extractor handle
Filter cover handle
Collection bag
Motor pedestal
Extractor drum

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The hose-tail needs connecting to the Cleaning Booth LEV system via Ø8mm flexible air
tube. If the extractor is not being used in conjunction with the Cleaning Booth, the
hose-tail needs to be removed and replaced with a 1/8 BSP plug.

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4. SET-UP / OPERATION
•The extractor is powered directly from the Cleaning Booth via two IP67 Blue Cable Mount 2P+E Industrial
Power Plugs, Rated At 16A, 230 V and one IP67 Blue Cable Mount 2P+E Industrial Power Plug, Rated At 32A,
230 V.
•Connect the Booth Ø8mm air tube to the hose-tail located on the fan discharge spigot. (See extractor overview
section for further information.)
•The extractor is controlled via the Cleaning Booth and will operate automatically without warning. Extreme
caution is advised when carrying out any maintenance to the equipment. All electrical connections should be
removed from the Cleaning Booth.
•When any Booth door is opened this automatically starts the extractor.
•The extractor will keep running until the Booth door is opened again. This starts the countdown sequence for
the extractor to shut down.
•If the Booth door has not been opened for 5 minutes the extractor will shut down.
•The filter shaker motor will then operate for 30 seconds to remove any build-up of dust in the filter.
•After this operation the system shuts down.

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5. MAINTENANCE INSTRUCTIONS
Note: Before performing any maintenance, the extractor must be locked out and isolated from the electrical supply.
Filter replacement:
•Remove the filter cover by undoing the X4 M10 hex bolts, X1 M8 nut located on top of the filter cover. Use the
X2 handles to lift the cover over the filter. NOTE: Cover weight 8Kg.
•Remove the filter element by undoing X4 M10 hex head bolts and nuts. Once these have been removed the filter
element is free to be removed. Care must be taken not to damage the gasket. Any excess material left in the
drum can be hoovered out.
Filter cover
X4 M10 hex head bolts
M8 Nut
Filter element
X4 M10 hex head bolts
and nuts.

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•Replace the filter element and gasket making sure both mating surfaces are clear of any debris, secure using X4
M10 hex bolts.
•Replace the filter cover with X4 M10 hex bolts, and X1 M8 nut.
Note: Before performing any maintenance, the extractor must be locked out and isolated from the electrical supply.
Waste collection bag removal:
•Do not let the waste collection bag over fill. See below image for maximum fill level.
•The correct PPE must be worn when emptying the waste collection bag. Dust mask, gloves and eye protection.
•Undo the spring clip that secures the waste collection bag to the drum.
•DISPOSE OF THE WASTE COLLECTION BAG ADHERING TO COSH REGULATIONS.
•Fit a clean waste collection bag and secure using the spring clip.
Maximum bag fill

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6. SPARE PARTS
PARTS DESCRIPTION
QTY REQUIRED
PART NUMBER
FILTER HEPA H14
1
JS-606/FILTER/H14
FILTER HEPA H10
1
JS-606/FILTER/H10
FILTER HEPA F7
1
JS-606/FILTER
FILTER GASKET
1
JS-606/33
FAN ASSEMBLY
1
MR280S-00001
FAN GASKET
1
JS-606/38
FILTER COVER
1
JS-606/FILTER/COVER
SHAKER MOTOR
1
8-708
SHAKER MOTOR AV MOUNTS
4
7-976
Filter cover
Filter
Filter gasket
Fan
Shaker
motor
Fan gasket
Shaker
motor
AV mounts

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7. MALFUNCTION-CAUSE-REMEDY
Malfunction
Possible Cause
Remedy
•Low flow, Low
Pressure
Incorrect blower rotation
Check and correct blower rotation if
required
Dirty or contaminated filters
These items MUST be changed regularly
(maximum of 6 months) dependant on
amount of use
Damaged hose lining
Replace damaged hose
Air leaks in system
Check / replace damaged hose and clips
•Electrical
Overloading
Blower not piped to system correctly
Only run blower when connected to the
operating system. Never run in isolation.
Motor has winding or bearing damage
Contact supplier immediately
Electrical supply problems
Ensure that supply voltages match with
the motor rating plate details
Leak in air delivery ducting
Replace any damaged ducting
Blockage in air delivery ducting
Check all ducting and air delivery devices
for blockages/damage. Replace as
necessary.
Build-up of dust on the impeller blades
Clean dust from impeller blades.
•Irregular/Excessive
Noise
Bolts loose on blower/motor assembly
Regular maintenance and
checking/tightening all bolts
Motor mounts loose
Regular maintenance and
checking/tightening all mounts
Motor bearings worn
Contact supplier immediately

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8. WARRANTY INFORMATION
JetBlack Safety is a trading name of Air Control Industries Ltd (ACI). Subject to the
restrictions mentioned below, your equipment Warranty covers the repair or
replacement, free of charge, of parts acknowledged to be faulty by Air Control Industries
Ltd (ACI), as well as the labour necessary to repair the equipment for twelve months from
the date of shipment*.
Please Note That
•The Warranty is dependent upon the manufacturers recommended maintenance and servicing being
carried out at the time intervals specified in this Manual. It may be necessary to provide proof of this
(maintenance records, invoices etc).
•The motor within the Cleaning Station unit has a working life of 1000/1500 hours and the brushes
may need replacing after this period. This is considered to be normal wear associated with the use of
the motor and therefore not covered under the Warranty. Spares can be purchased from ACI.
•Work carried out under the Warranty does not extend the Warranty. In particular, the replacement of
a part during work carried out under Warranty does not extend the lifespan of the part. The Warranty
which covers the replacement part expires on the date of expiry of your equipment’s Warranty.
•Parts replaced under the Warranty become the property of ACI.
•*At no time will ACI be liable for any of the costs to the buyer for labour, transportation or down-time
resulting from defective equipment furnished by ACI or our suppliers.
What the Warranty Does Not Cover
•Maintenance and servicing operations necessary for the correct operation of the equipment,
mentioned in the Maintenance sections of this document.
•If the defect was due to accident or misuse, operation in an application not approved by ACI or an
unauthorised modification or repair.
•Consumable parts and their routine replacement, such as filters etc.
•The replacement of parts that are subject to normal wear associated with use of the equipment, if this
replacement is not the consequence of a fault.
•Damage caused by natural phenomena, hail, flooding, storms or other atmospheric hazards, as well as
damage caused by accidents, fire or theft.
Our products are manufactured in compliance with applicable international standards
and regulations. If you have any queries regarding the use of our products, or if you are
planning a special application, please contact ACI.

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9. MANUFACTURER SERVICE ADDRESS
Air Control Industries Ltd
Weycroft Avenue, Millwey Rise Industrial Estate,
Axminster, EX13 5HU, UK
www.aircontrolindustries.com
[email protected]
Tel: [phone]
Air Control Industries INC
76 Augusta Rockland Road,
Windsor, Maine, USA
www.aircontrolindustries.com/us
[email protected]
Tel: [phone]
10.ENVIRONMENTAL VALUES
WEEE RECYCLING & MATERIALS DISPOSAL
Products bearing the WEEE symbol should not be disposed of in general waste. These should be taken to
local facilities where they can be recycled free of charge. This will ensure minimum impact on the
environment and human health which could otherwise arise from inappropriate waste handling.
This product has been designed with environmental disposal in mind. All materials chosen are fit for
purpose, robust, yet easy to recycle. The extractor body is constructed of painted or galvanised steel
sheet. The fan case is made from aluminium with a galvanised mild steel impeller. All wiring is PVC
insulated copper with polyamide conduit.

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11. Declaration of Conformity