JetStor SAS 760J Manual

JETSTOR SAS 760J/JD Hardware Installation Guide
Page 1 of 71
Table of Contents
Chapter 1 System Overview and Introduction..............................................3
1.1 System Overview.......................................................................................................... 3
1.2 Introduction.................................................................................................................. 4
1.3 Feature Summary ........................................................................................................ 6
1.4 Cabling Requirements................................................................................................. 7
Chapter 2 Unpacking and Rail Kit installation..............................................8
2.1 Installation Checklist................................................................................................... 8
2.2 Package Contents......................................................................................................... 8
2.3 Preparing for Installation............................................................................................ 9
2.4 Installing the JETSTOR SAS 760J/JD in a rack..................................................... 11
2.5 Installing the Cable Management Hardware.......................................................... 15
Chapter 3 Installing the disk drives.............................................................18
3.1 Installing disk drives into carriers............................................................................ 18
3.2 Installing disk drive carriers into the enclosure...................................................... 19
3.3 JETSTOR SAS 760J/JD Enclosure Drive Map....................................................... 23
Chapter 4 Configuring the JETSTOR SAS 760J/JD ...................................24
4.1 Key Components........................................................................................................ 24
4.2 I/O modules & SAS ports.......................................................................................... 25
4.3 Single Host, Single I/O configuration....................................................................... 25
4.4 Dual Host, Dual I/O Configuration.......................................................................... 26
4.5 Dual Host, Dual I/O with Expansion........................................................................ 27
4.6 Zoned Configurations................................................................................................ 28
4.6.1 Zoning Configuration Example 1 ..........................................................................................28
4.6.2 Zoning Configuration Example 2 ..........................................................................................29
Chapter 5 Powering Up the JETSTOR SAS 760J/JD..................................30
5.1 Power-up procedure for a single JETSTOR SAS 760J/JD system........................ 32
5.2 Power-up procedure for a multiple JETSTOR SAS 760J/JD system................... 32
5.3 Power-down procedure for a single JETSTOR SAS 760J/JD system................... 32
5.4 Power-down procedure for a multiple JETSTOR SAS 760J/JD system. ............. 32
Chapter 6 Monitoring the JETSTOR SAS 760J/JD.....................................34
6.1 Enclosure LEDS......................................................................................................... 35
6.2 Enclosure Drive Identify LED.................................................................................. 36
6.3 I/O Controller LEDs.................................................................................................. 37
6.4 Power Supply LEDs (PCM – Power & Cooling Module)....................................... 39

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Chapter 7 Appendix A: Safety Notices and Cautions................................40
7.1 Safety Notices.............................................................................................................. 40
Installation Cautions and Notes............................................................................................. 41
Chapter 8 Appendix B : JetStor SAS 760J/JD Specifications...................42
8.1 General Specifications ............................................................................................... 42
8.1.1 System ...................................................................................................................................42
8.1.2 Redundant Components.........................................................................................................42
8.1.3 Field replaceable units (also hot-swappable).........................................................................42
8.1.4 Enclosure Dimensions ...........................................................................................................42
8.1.5 Power & Cooling Modules (PCMs) / Input power ................................................................43
8.1.6 Power & Cooling Modules (PCMs) / DC Power out.............................................................43
8.1.7 Temperature, Humidity, Altitude...........................................................................................44
8.1.8 Shock & Vibration.................................................................................................................44
8.1.9 Rotational Vibration ..............................................................................................................44
8.1.10 Packaging & Transportation .............................................................................................44
8.1.11 Acoustics...........................................................................................................................45
8.2 Agency Approvals...................................................................................................... 45
Chapter 9 Appendix C : Installing Disk Drives in Carriers ........................46
9.1 Interposer (mux) Cards............................................................................................. 46
9.1.1 General Cautions ...................................................................................................................46
9.1.2 Tools required........................................................................................................................46
9.2 Installation of 3.5” disk drives into the drive carrier (without interposer) .......... 47
9.3 Installation of 3.5” disk drives into the drive carrier with interposer .................. 49
9.4 Installation of 2.5” disk drives into the drive carrier (without interposer) .......... 53
9.5 Installation of 2.5” disk drives into the drive carrier with interposer .................. 55
Chapter 10 Appendix D : Replacing Enclosure Components..................57
10.1 Introduction / general cautions................................................................................. 57
10.2 Replacing / Installing Disk Drives ............................................................................ 58
10.3 Replacing a Power & Cooling Module (PCM)........................................................ 63
10.4 Replacing an I/O Controller module........................................................................ 65
Chapter 11 Appendix E : JETSTOR SAS 760J/JD Zoning Configurations
69
11.1 Overview / Drive Groupings ..................................................................................... 69
11.2 Zoning configuration 0 : Default single zone.......................................................... 70
11.3 Zoning Configuration 1............................................................................................. 70
11.4 Zoning Configuration 2............................................................................................. 71
11.5 Zoning Configuration 3............................................................................................. 71

JETSTOR SAS 760J/JD Hardware Installation Guide
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Chapter 1 System Overview and Introduction
This chapter provides a quick overview of the features and components of the JETSTOR
SAS 760J/JD.
1.1 SYSTEM OVERVIEW
The JETSTOR SAS 760J/JD system is an enterprise class, fully redundant, SAS/SATA
bulk storage enclosure. The enclosure system contains sixty disk drives of any density
and spindle speed available and has the following features:
•Mechanical
oStandard 19” Rack Mount with cable management
o4U High
o34” Enclosure Depth
oRail kit supports 20” - 28.5” rack depth
oHot-swappable FRUs ( power supplies, IO assemblies and drives)
oConforms to EIA-310-D Specifications
oDrive carrier supports both 3.5” and 2.5” SAS and SATA disk drives
oDrive carrier supports 2.5” SAS and SATA Solid State Drives (SSDs)
•Electrical
oConforms to SAS 2.1 T10/1760-D Specification
o6Gb/s SAS/SATA capable
oSupports up to 60 3.5” and/or 2.5” drives (hot-swappable)
oFour 4-Wide Host/Expansion Ports per IO module
oSupports both single and dual port operation
oSupports daisy chaining (host adapter and/or zoning configuration
dependent)
o10/100 Ethernet Port for enclosure management
o100 – 240 VAC Input Range with 1200w power supply (hot-swappable)
oOptional 1865w power supply also available
oSATA Interposer supports dual port operation
oPower control of drives (with Interposer)
•Behavioral
oConforms to SES 2.0 T10/1559-D Specifications
oInband (SES) or Out of band (IPMI) enclosure management
oDrive Zoning support (4 configurations)
oSupport for in-band SAS drive firmware updates

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1.2 INTRODUCTION
The JETSTOR SAS 760J/JD family of external storage subsystems is based on 3.5” and
2.5” SAS or SATA drives. The JETSTOR SAS 760J/JD enclosure supports 60 hot-
swappable drives. Each drive is mounted in a carrier that provides for direct-mounting the
drive and has features for mounting an optional interposer card. The interposer card
provides dual-porting functionality for SATA drives and power control functionality for
both SAS and SATA drives.
The front cavity of the enclosure contains 60 top-loadable drives. The back cavity of the
enclosure supports two IO Option slots as well as the power supplies (PCMs). Each IO
Option Slot is designed to accept SAS JBOD modules or RAID controller modules. The
IO modules are hot-swappable and provide a redundant path to the drives when two
controllers are installed in the enclosure. The IO modules each provide four 4-wide SAS
data links configured as four host or three host and one expansion port. In certain zoning
modes the controller can support two host and two expansion ports. The IO modules
support enclosure expansion based on the number of devices the host adapter can support
and the zoning configuration used. The IO modules communicate inter-IO information
using Ethernet.
The JETSTOR SAS 760J/JD enclosure houses two hot-swappable, fully redundant PCMs
(Power & Cooling Modules) located in the rear of the chassis. Each PCM has integrated
fans for cooling the chassis. A single PCM can power the JETSTOR SAS 760J/JD
enclosure indefinitely; however, both modules are required for proper cooling of the
enclosure. Each PCM will cool the JETSTOR SAS 760J/JD enclosure for a period of
time while the other PCM is not present during a remove-and-replace operation. All fans
are driven from the shared power bus to ensure operation in the event of a PCM failure.
JETSTOR SAS 760J/JD 60-Drive SAS/SATA Bulk Storage

JETSTOR SAS 760J/JD Hardware Installation Guide
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The JETSTOR SAS 760J/JD enclosure supports all available capacities and spindle
speeds of SAS and SATA drives. A drive carrier-mounted SATA MUX interposer is
supported to allow dual-ported access to SATA drives. The SAS MUX interposer
provides a remote power control function for the drives. Disk drive firmware download is
supported in-band for SAS drives.
The enclosure supports various configurations for drive zoning. Please refer to Appendix
E for available zoning configurations.
The front of the enclosure has enclosure status LEDs, features for an LCD panel and
custom bezels. The enclosure status LEDs are visible through the enclosure bezel. Drive
activity LEDs are physically mounted on an optional LED PCB assembly.
Enclosure Status LEDs
JETSTOR SAS 760J/JD
JETSTOR SAS 760J/JD
Power & Cooling
Modules (PCM)

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1.3 FEATURE SUMMARY
•4U – 19” rack mountable.
•Support for 60 3.5” and 2.5” SAS or SATA drives.
oDual port support for SATA drives with an active MUX
interposer
oPower control for SAS and SATA drives
oIn-band firmware download of Enterprise drives
oSupport for 7.2K, 10K and 15K rpm drives
oSupport for Solid State Drives (SSD) and Enterprise Flash
Drives(EFD)
oDrives are numbered from 1 through 60 starting in the bottom left
corner and counting left to right, bottom to top as in the following
illustration:
Rear of Enclosure
PCMs & I/O Controllers
JETSTOR SAS 760J/JD
1
2
3
4
5
6
31
32
33
34
35
36
25
26
27
28
29
30
13
14
15
16
17
18
19
20
21
22
23
24
7
8
9
10
11
12
49
50
51
52
53
54
37
38
39
40
41
42
55
56
57
58
59
60
43
44
45
46
47
48
Front of Enclosure

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1.4 CABLING REQUIREMENTS
•Power Cords: Two power cords are supplied with the JetStor SAS 760J/JD. To
order additional power cords, please contact your JetStor sales representative. Do
not use extension cords or other third-party power cords with this enclosure.
JetStor recommends the use of an Uninterruptable Power Supply (UPS).
•Ethernet Cables: Only high quality Cat5-rated cables are recommended that
support 10/100Mbs operation.
•SAS Cables: High quality 6G SAS cable are recommended that meet the
following requirements:
oMinimum Length: 0.5 meters
oMaximum Length: 6.0 meters

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Chapter 2 Unpacking and Rail Kit installation
Caution: Please read all safety precautions listed in Appendix A of
this manual prior to unpacking the JETSTOR SAS 760J/JD enclosure.
Caution: The JETSTOR SAS 760J/JD enclosure is very heavy and
requires assistance when lifting or installing the unit in a rack. A
JETSTOR SAS 760J/JD can weigh up to 215 lbs (80 kg)with drives
installed. (It is recommended that no drives are inserted prior to
installing the enclosure in a rack.)A forklift or lift table is
recommended when unpacking and installing the JETSTOR SAS
760J/JD to prevent possible injury.
2.1 INSTALLATION CHECKLIST
□Plan and prepare for installation
□Optional – Install the enclosure into an equipment rack
□Install the disk drives
□Connect the cabling / configure system
□Power on
2.2 PACKAGE CONTENTS
The JETSTOR SAS 760J/JD ships with the following:
•JETSTOR SAS 760J/JD 60-Drive Enclosure
•Two (2) Power Cords
•Rail Kit
•Cable Management Hardware
•JetStor SAS 760J/JD CD

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2.3 PREPARING FOR INSTALLATION
1. Carefully read the Safety Notices in Appendix A before proceeding.
2. Open the top of the box; inspect for damage.
3. Remove all of the components from the packaging, inspect for shipping damage,
and place them on an antistatic surface until you are ready to use them.
4. As shown in the following picture, there are two yellow nylon lifting straps that
are used to remove the enclosure assembly from the box. A forklift or other
mechanical lifting device is highly recommended to remove the unit.
Caution: The JETSTOR SAS 760J/JD enclosure is heavy and requires
assistance when lifting or installing the unit in a rack. A JETSTOR
SAS 760J/JD can weigh up to 215 lbs (80 kg) with drives installed. It
is recommended that no drives are inserted prior to installing the
enclosure in a rack. A forklift or lift table is recommended when
installing the JETSTOR SAS 760J/JD to prevent possible injury.
Lifting straps
Unpacking the JETSTOR SAS 760J/JD

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5. If you are installing the enclosure in a rack:
oEnsure that you have these tools available:
1. Phillips screwdriver
2. Bubble level
oArrange for assistance during installation.
oEnsure ahead of time that you have chosen a suitable location for
the enclosure or rack assembly.
6. Ensure that the appropriate power is available. AC&NC recommends an
uninterruptable power supply (UPS) for all data storage configurations. Please
refer to the specifications in Appendix B for JETSTOR SAS 760J/JD power
ratings.
7. Ensure that the area around the enclosure or rack assembly has sufficient cooling
and room around the unit to access cabling.
8. When installing disk drives, allow them to acclimate to room temperature prior to
installation. Drives should be stored at room temperature for at least two hours
prior to use.

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2.4 INSTALLING THE JETSTOR SAS 760J/JD IN A RACK
If you are not installing your enclosure into a rack, please skip to Chapter 3: Installing
the Disk Drives.
To install the JETSTOR SAS 760J/JD enclosure into a rack, please follow the
instructions below:
1. Ensure that you have these rackmount components:
•Rack rails (one left, one right)
•Rail installation hardware (screws, guides/bars)
•Enclosure rails (one left, one right)
2. Loosen the screws on the left and right rack rails and adjust the lengths
accordingly to match the depth of the rack. The rails support rack depths between
20” and 28.5”. Re-tighten the screws.
3. Secure the rack rails to the front and rear supports of the rack, using the screws
and hardware as shown below. The rails are marked ‘R’ (right) and ‘L’ (left)
viewing from the front of the enclosure.
Front close-up of rack showing rail kit properly installed.

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4. Tighten all screws securing the rack rails into the rack.
5. Attach the enclosure rails to each side of the enclosure by positioning the rails
over the keyhole tabs, and slide the enclosure rails into place. Anchor the rail to
each side of the enclosure as shown below using a single screw.
Rear close-up of rack showing rail kit properly installed.
JETSTOR SAS 760J/JD with side rails attached

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6. There are guide blocks on both sides of the enclosure that aid in aligning the
enclosure with the rail kit when installing in the rack. When lifting the enclosure,
allow the guide blocks to rest on top of the rails. This will remove a good portion
of the weight while connecting the rails from the rack to the enclosure.
Guide block (1 per side)
Top of rail
Enclosure guide blocks

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7. Carefully engage the enclosure rails into the rack rails and slide the enclosure in
until the green enclosure rail tabs ‘click’ into place. Your enclosure is now
mounted in the rack.
8. The enclosure has an automatic locking feature when pushed all the way into the
rack. No screws are needed to secure the enclosure. To slide the enclosure out,
squeeze the two release tabs on the front of the enclosure to release the unit and
carefully pull the unit out of the rack until the green rail tabs engage. To push the
enclosure back into the rack, press the green rail tabs on either side of the
enclosure and push back into the rack until the front tabs re-engage.
JETSTOR SAS 760J/JD Release Tabs
Enclosure / Rack rails engaged
Rail tab

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2.5 INSTALLING THE CABLE MANAGEMENT HARDWARE
The JETSTOR SAS 760J/JD has cable management hardware that makes it easy to
organize your cabling in a racked configuration. It also allows for the JETSTOR SAS
760J/JD to be easily slid out of the rack for drive installation or replacement without
having to worry about cables being disconnected, tangling or interfering with other
components in the rack.
After installing your enclosure in the rack, follow the steps below to install the cable
management hardware for your JETSTOR SAS 760J/JD. If you will not be installing the
cable management hardware, please skip to step 4 of this section.
1. Attach one end of each cable rail as shown below to the rear of the enclosure
using the attached thumbscrews.
Thumbscrews (1 per side)
Cable management hardware
attached to rear of enclosure

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2. Attach the other end of each rail using the rack rail kit hardware (pins).
3. SAS and Power cables can be routed through the cable management rails as
shown below. The cable management rails have slots that enable the use of plastic
ty-wraps or Velcro cable wraps (customer-supplied) to hold the cabling in place.
Do not plug the power cords into the power supplies at this time.
Caution: Use only the power cords supplied with the enclosure. Do
not use another type of cord or extension cords. If you require
additional power cords, please contact your JetStor sales
representative.
Mounting Pins (1 per side)
Cable management hardware attached to rear of rack.

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4. When the rail kit and cable management installation are complete, ensure all
screws are tightened and test the cable management system by sliding the unit all
the way out on the rails. Ensure that the unit moves smoothly and that there are
no cables loose or binding when the system is slid back into the rack.
5. Rail kit and cable management system installation is now complete.

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Chapter 3 Installing the disk drives
This chapter covers the installation of disk drives into the JETSTOR SAS 760J/JD
enclosure.
Caution: Ensure that disk drives are at room temperature before
installing and powering up the JETSTOR SAS 760J/JD. It is
recommended that drives are allowed at least two hours to acclimate
to room temperature before using them.
Caution: When handling disk drives, be sure to take static precautions
(wrist straps, grounded ESD mat, etc.).
3.1 INSTALLING DISK DRIVES INTO CARRIERS
Drive carriers are utilized in the installation and removal of drives in the enclosure.
The drive carrier provides controlled installation and removal of the drive into and out of
the JETSTOR SAS 760J/JD enclosure. The drive carrier has an integrated spring
actuated by the handle when closed. This ensures complete seating of the connectors
through operational shock and vibration. This spring functions to initiate the opening of
the handle when unlatched.
The drive carrier incorporates two mounting positions to accommodate a direct drive
connect and a second location allowing an interposer card to be installed in the carrier.
This is illustrated in Appendix C: Installing Disk Drives in Carriers.
JETSTOR SAS 760J/JD Drive Carrier (front
and rear view)

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3.2 INSTALLING DISK DRIVE CARRIERS INTO THE ENCLOSURE
1. Ensure the disk drives are at room temperature.
2. The disk drives need to be installed in the drive carriers. If they are not, please refer
to Appendix C to install the drives in the carriers. If Interposer MUX cards are to be
installed, they should also be installed during this step.
3. Drives are now ready for installation.
4. Squeeze the release tabs together on the front of the JETSTOR SAS 760J/JD enclosure and
carefully pull it forward out of the rack.
5. Pull the enclosure out far enough to allow the top access panels to be opened. The
rails will ‘lock’ into a service position.
JETSTOR SAS 760J/JD Release Tabs
Pull enclosure out until green rail tabs click into place

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6. Open the top covers by loosening the two Phillips screws on the top cover.
7. Press the release buttons on the top cover release handles.
8. Pull up on the release handles to open the top covers.
Release
Handles (2)
Release
Buttons (2)
Top Cover
Screws (2)
JETSTOR SAS 760J/JD Top Cover Access
Release
Handles (2)
JETSTOR SAS 760J/JD top cover open
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