Jetter JCM-501-E00 User manual

User Manual
JCM-501-E00
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Jetter AG
Graeterstrasse 2
71642 Ludwigsburg
Germany
Phone
Switchboard [phone]
Sales [phone]
Technical Hotline [phone]
E-mail
Technical Hotline [email protected]
Sales [email protected]
Translation of the original User Manual
Revision 4.08.1
Date of issue 1/29/2020
This document has been compiled by Jetter AG with due diligence, and based on the known
state of the art. Revisions and further development of our products are not automatically
mentioned in a reviewed document. Jetter AG shall not be liable for errors in form or content,
or for missing updates, as well as for damages or disadvantages resulting from such failure.

Jetter AG Table of contents
JCM-501-E00 User Manual iii
Table of contents
1 Introduction .....................................................................................................................................6
1.1 Information on this document .................................................................................................. 6
1.2 Typographical conventions......................................................................................................6
2 Safety ...............................................................................................................................................7
2.1 General information.................................................................................................................7
2.2 Purpose ...................................................................................................................................7
2.2.1 Intended use................................................................................................................7
2.2.2 Usage other than intended ..........................................................................................7
2.3 Warnings used in this document ............................................................................................. 7
3 Product description ........................................................................................................................8
3.1 Design .....................................................................................................................................8
3.2 Features ..................................................................................................................................8
3.3 Status indication ......................................................................................................................8
3.3.1 Diagnostics capabilities by means of status indication................................................9
3.4 Scope of delivery.....................................................................................................................9
3.5 Nameplate ...............................................................................................................................9
4 Technical specifications...............................................................................................................10
4.1 Dimensions............................................................................................................................10
4.2 Electrical properties............................................................................................................... 10
4.3 Mechanical specifications......................................................................................................11
4.4 Environmental conditions ...................................................................................................... 11
4.5 Acoustic signal generator ...................................................................................................... 11
4.6 Ports and interfaces ..............................................................................................................11
4.6.1 CAN port....................................................................................................................11
4.6.2 USB interface ............................................................................................................12
4.6.3 Ethernet interface ......................................................................................................12
4.6.4 RS-232 interface .......................................................................................................13
4.7 EMI values.............................................................................................................................13
5 Mechanical installation.................................................................................................................14
5.1 Requirements for the installation location ............................................................................. 14
5.2 Installing the control ..............................................................................................................15
6 Electrical connection ....................................................................................................................16
6.1 Pin assignment of Deutsch connector................................................................................... 17
6.2 Pin assignment of M12 connector ......................................................................................... 17
7 Programming.................................................................................................................................18
7.1 Abbreviations, module register properties and formats......................................................... 18

Table of contents Jetter AG
iv JCM-501-E00 User Manual
7.2 CANopen® STX API .............................................................................................................19
7.2.1 STX Functions...........................................................................................................19
7.2.2 Heartbeat monitoring.................................................................................................20
7.2.3 CANopen® Object dictionary ....................................................................................20
7.3 SAE J1939 STX API..............................................................................................................21
7.3.1 STX Functions...........................................................................................................21
7.4 Serial interface RS-232 ......................................................................................................... 22
7.4.1 Operating principle ....................................................................................................22
7.4.2 Registers - Description ..............................................................................................24
7.4.3 Programming.............................................................................................................29
7.4.3.1 Activating the serial interface ....................................................................................29
7.4.3.2 Configuring the serial interface..................................................................................29
7.4.3.3 Sending characters ...................................................................................................29
7.4.3.4 Receiving characters.................................................................................................29
7.4.3.5 Sending Texts ...........................................................................................................30
7.4.3.6 Sending values..........................................................................................................30
7.4.3.7 Receiving values .......................................................................................................30
7.5 Real-time clock...................................................................................................................... 31
7.6 File system ............................................................................................................................ 31
7.6.1 Directories .................................................................................................................31
7.7 FTP server.............................................................................................................................31
7.8 Storage options - Overview ................................................................................................... 32
7.8.1 Types of program and data memory .........................................................................32
7.8.2 Operating system memory ........................................................................................32
7.8.3 File system memory ..................................................................................................33
7.8.4 Application program memory ....................................................................................33
7.8.5 Flash disk ..................................................................................................................33
7.8.6 USB flash drive..........................................................................................................34
7.8.7 Storing registers and variables..................................................................................34
7.8.8 Flag ...........................................................................................................................34
7.9 Monitoring interface activities ................................................................................................ 35
7.10 User-programmable IP interface ........................................................................................... 35
7.11 Automatic copying of controller data ..................................................................................... 36
7.11.1 Loading the Autostart function...................................................................................37
7.11.2 Executing the AutoStart function ...............................................................................37
7.11.3 Terminating the AutoStart mode ...............................................................................37
7.11.4 autostart.bat - Structure.............................................................................................37
7.11.5 Example of a command file .......................................................................................38
7.11.6 Data files ...................................................................................................................38
7.12 Operating system update ...................................................................................................... 39

Jetter AG Table of contents
JCM-501-E00 User Manual v
7.12.1 Updating the operating system via programming tool ...............................................40
7.12.2 Performing the operating system update via FTP .....................................................40
7.12.3 Performing the operating system update via USB ....................................................40
7.12.4 Performing an operating system update via the device website ...............................41
7.12.5 Performing an OS update via JetEasyDownload ......................................................42
7.13 Application program .............................................................................................................. 43
8 Registers - Overview.....................................................................................................................44
8.1 Default address on the CANopen® bus ................................................................................44
8.2 General overview - Registers ................................................................................................ 44
8.3 Flags - General overview ...................................................................................................... 44
8.4 Electronic nameplate.............................................................................................................44
8.5 Electronic name plate (device as a whole)............................................................................ 45
8.6 LEDs......................................................................................................................................45
8.7 Configuration .........................................................................................................................45
8.8 Ethernet.................................................................................................................................46
8.9 CAN.......................................................................................................................................46
8.10 Serial interface RS-232 ......................................................................................................... 46
8.11 Flash memory........................................................................................................................46
8.12 System information................................................................................................................47
8.13 USB flash drive......................................................................................................................47
8.14 General system registers ...................................................................................................... 47
8.15 Application program .............................................................................................................. 48
8.16 Networking via JetIP..............................................................................................................49
8.17 Modbus/TCP server .............................................................................................................. 50
8.18 File system/data file function ................................................................................................. 50
8.19 User-programmable IP interface ........................................................................................... 50
8.20 Application registers .............................................................................................................. 50
8.21 Flag .......................................................................................................................................50
8.22 System Functions..................................................................................................................52
8.23 Real-time clock...................................................................................................................... 53
9 Maintenance and repairs ..............................................................................................................54
9.1 Maintenance, repairs and disposal........................................................................................54
9.2 Storage and shipment ........................................................................................................... 54
10 Service ...........................................................................................................................................55
10.1 Customer service .................................................................................................................. 55
11 Spare parts and accessories .......................................................................................................56
11.1 Accessories ...........................................................................................................................56

Jetter AG Introduction | 1
JCM-501-E00 User Manual 6 / 59
1 Introduction
1.1 Information on this document
This document forms an integral part of the product and must be read and under-
stood prior to using it. It contains important and safety-related information for the
proper use of the product as intended.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Availability of infor-
mation
Make sure this document is kept at the ready in the vicinity of the product
throughout its service life.
For information on new revisions of this document, visit the download area on our
website. This document is not subject to any updating service.
Start | Jetter - We automate your success.
For further information refer to the following information products:
■Version updates
Information about new versions of software products or of the operating sys-
tem of your controller.
■Online help of the JetSym software
Detailed description of software functions with application examples
■Application-oriented manuals
Information on file systems and communication interfaces
1.2 Typographical conventions
This manual uses different typographical effects to support you in finding and
classifying information. Below, there is an example of a step-by-step instruction:
üThis symbol indicates requirements which have to be met before executing
the following action.
►This sign or a numbering at the beginning of a paragraph marks an action in-
struction that must be executed by the user. Execute the instructions one after
the other.
ðThe target after a list of instructions indicates reactions to, or results of these
actions.
More information on this subject is available on our website.
Start | Jetter - We automate your success.
INFO In the info box you will find helpful information and practical tips about your prod-
uct.

Jetter AG Safety | 2
JCM-501-E00 User Manual 7 / 59
2 Safety
2.1 General information
At the time of placing on the market, this product corresponds to the current state
of the art and meets the recognized safety rules.
Besides this user manual, laws and regulations in the operator's country are rele-
vant to the operation of the product. The operator is responsible for complying
with the directives mentioned below:
■Applicable legislation, rules, and regulations
■Relevant accident prevention regulations
■Accepted safety rules
■EU directives and other country-specific regulations
2.2 Purpose
2.2.1 Intended use
The device is intended for controlling applications in the field of commercial vehi-
cles and mobile machines.
Operate the device only in accordance with the intended conditions of use, and
within the limits set forth in the technical specifications.
Intended use of the product includes its operation in accordance with this man-
ual.
SELV/PELV If this device is not used in a vehicle or mobile machine, a SELV or PELV power
supply unit must be used to supply the device.
2.2.2 Usage other than intended
This device must not be used in technical systems which to a high degree have
to be fail-safe.
Machinery Directive This device is no safety-related part as per Machinery Directive 2006/42/EC, and
must, therefore, not be used for safety-relevant applications. This device is NOT
intended for the purpose of personal safety, and must, therefore, not be used to
protect persons.
2.3 Warnings used in this document
DANGER High risk
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Medium risk
Indicates a potential hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Low risk
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE Material damage
Indicates a situation which, if not avoided, could result in malfunctions or material
damage.

Jetter AG Product description | 3
JCM-501-E00 User Manual 8 / 59
3 Product description
The JCM-501-E00 controller forms the heart of compact, distributed architec-
tures. With its numerous interfaces, as well as the proven, powerful 32-bit CPU, it
can be used in system solutions of simple to medium complexity.
3.1 Design
4
2
1
1
3
1
1
Fig.1: Device configuration
1Screw hole 2Deutsch connector
3M12 male connector 4Nameplate
3.2 Features
■Deutsch connector DT06-12S
■Ports and interfaces: 2x CAN, 1x USB, 1x RS-232 (all in Deutsch connector),
as well as Ethernet port in separate M12 connector
■CPU: ARM11, 500 MHz, 128 MB RAM, 512 MB Flash
■Front/rear degree of protection: IP65/IP65:
■Integrated real-time clock
3.3 Status indication
The JCM-501-E00 has 2 LEDs which can be configured by the user.
1 2
Fig.2: Status indication
1"D2" LED 2"D1" LED

Jetter AG Product description | 3
JCM-501-E00 User Manual 9 / 59
3.3.1 Diagnostics capabilities by means of status indication
Colors and flashing patterns of the LEDs are an excellent source of information to
analyze problems.
Diagnostics via the setup window of the JetSym software is another option.
LED Status Color Description
D2 OFF --- This LED is controlled by register 108008. If bit
2 and bit 3 of register 108008 are 0 at the same
time, the LED is off.
ON Red Bit 3 is set in register 108008.
ON Green Bit 2 is set in register 108008.
ON Orange In register 108008, bits 2 and 3 are set simulta-
neously.
D1 OFF --- This LED is controlled by register 108008. If bit
0 and bit 1 of register 108008 are 0 at the same
time, the LED is off.
ON Red Bit 1 is set in register 108008.
ON Green Bit 0 is set in register 108008.
The system is switched on (MR 108008=1).
ON Orange In register 108008, bits 0 and 1 are set simulta-
neously.
3.4 Scope of delivery
Scope of delivery Item number Quantity
JCM-501-E00 10001811 1
Installation manual 60884761 1
3.5 Nameplate
Fig.3: Nameplate
1Logo 2Serial number
3Barcode 4Article number and hardware re-
vision
5Model code number

Jetter AG Technical specifications | 4
JCM-501-E00 User Manual 10 / 59
4 Technical specifications
4.1 Dimensions
119.8
104.8
R9.9
27.955
83
41.5
63.4
103.5
44.4
R200
8
39.5
25°
.
28
45.6
38.1
22.2
Ø
2.3
2x
Fig.4: Dimensions (in mm)
4.2 Electrical properties
Power supply
VBAT_ECU
Category Description
Rated voltage DC 12 V or 24 V
Permissible voltage range
VBAT_ECU
DC 8 V ... DC 32 V
Maximum current 2 A
Typical current consumption
logic circuit (VBAT_ECU)
170 mA at DC 12 V
90 mA at DC 24 V
Power consumption Approx. 2 W
Integrated protective func-
tions
Reverse polarity protection, overvoltage, voltage
surges
Tab.1: Power supply VBAT_ECU