JIANGYIN TITANERGY TT-ADJUSTABLE TILT LEGS User manual

JIANGYIN TITANERGY CO.,LTD
SOLAR ROOF MOUNTING SYSTEM
INSTALLATION MANUAL
Model Name：TT-ADJUSTABLE TILT LEGS

Contents
JIANGYIN TITANERGY CO.,LTD.
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1 3
2 4
3
4
5
6
7
8
9
10
11
Chapter Page
General Information
Safety and Installer Responsibilities
Technical Specifications
Tools for Installation
Components Description
System Overview
Designing The Module Field
Planning
Installation
Warranty
Revision History
Title
Published Date 2015-10-20 2 / 21
5
6
7
8
9
10
15
20
21
Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01

1. General information
Thank you for choosing the Titan solar roof mounting system. Made from custom-built aluminum extrusions
and components, Titan Solar's innovated design and improved frame strength greatly simplify solar panel
installation. The easy installation four steps make the D-Modules can be put into the D Rail on any position
quickly. So, the D-Modules is pre-assembly with the clamp to save your install time.
Tilt-in Align Up Fasten
Easy installation four steps
Titan solar's versatile design makes it suitable for a wide variety of building types and zones including
residential, commercial and remote environments.
Titansolar is backed by a 10-year warranty .(Fire Rated:C)
Published Date 2015-10-20 3 / 21
JIANGYIN TITANERGY CO.,LTD.
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Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01

2. Safety and Installer Responsibilities
2.1 Handling and Installing Titan solar
It is critically important that safety practices are observed when installing
※ Do not throw or roughly handle any Titan solar components.
※ Do not bring Titan solar system into contact with sharp or heavy objects.
※ Do not modify Titan solar components in any way. The exchange of bolts,
drilling of holes, bending or any other physical changes not described in
standard installation procedure will void the warranty.
※It is the installer s responsibility to verify the integrity of the structure to '
which Titan solar components is fixed. Roofs or structures with
rotten/rusted bearers, undersized bearers, excessively spaced bearers,
or any other unsuitable substructure cannot be used with Titan solar
components, and installation on such structures will void the warranty,
and could result in death or serious injury.
2.2 Wind and Climate Design
Determining the wind pressures applies to your Titan solar system install
site, taking into account roof shape and geographic location. Sufficient
guidance is given in this document, but you may wish to procure a copy
of these standards.
※ REMEMBER average wind speeds are higher for structures mounted
closer to the roof perimeter zone (edge). Refer to Fixing within Roof '
Installation Zone for more information)'
※ Make sure your installation complies with local and national building
codes. Take into account relevant design parameters (wind speed,
exposure and topographic factor) when determining the loading for the
installation.
※ If alternative fasteners are used to fix the framing to the roof (assuming
supplied fasteners are unsuitable for any reason), all screw fasteners
must be of equal or greater strength to those supplied with your
Titan solar system order.
Caution
Installation of this
product is to be
performed only by
professionally
trained installers.
Any attempt by an
unqualified person
to install this
product could
result in death or
serious injury.
Published Date 2015-10-20 4 / 21
JIANGYIN TITANERGY CO.,LTD.
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Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01

3. Technical Specifications
3.1 Applications
※ Commercial and residential buildings
※ Marine applications and remote areas
3.2 Features
※ 6005-T5 Aluminum extrusion
※ Innovated designed of the D-Modules, which can be pre-assembly with
the clamp, make the installation easy and quick.
※ Suitable for difference conditions and the most solar panels at present
market.
※ Significantly higher strength-to-weight ratio than other framing products,
providing improved efficiency due to greater frame spans, inherent
corrosion resistance resulting in low ongoing maintenance and an
extended product life.
※ Anodized finish
3.3 Material
Material Tensile strength
Ultimate Yield
6005-T5 Aluminum
Extruded 260MPa 240Mpa
Stainless Steel 304 635MPa 235MPa
Stainless Steel A2 -70 700MPa 450Mpa
3.4. Installation condition
Roof slope 0°to 60°
Building height Up to 20m
Mounting structure Timber
Roof type Flat steel
System angle Flushed with the roof
Note: if the condition is over the table list, please contact us to confirm.
Caution
Refer to the
section “Designing
Your System”
before attempting
installation. Failure
to correctly
establish the
requirement of the
proposed
installation site is
dangerous and will
void the framing
warranty.
Published Date 2015-10-20 5 / 21
JIANGYIN TITANERGY CO.,LTD.
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Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01
Down-Slope
Load
Upward
Pressure
Downward
Pressure
3.5 Mechanical loading
Ridge of
Roof
a) Downward Pressures-10 psf allowable load.
b) Upward Pressure - 5 psf allowable load.
c) Down-Slope Load-5.0 psf allowable load.

4. Tools for Installation
The following tools are required for the installation:
※ 6 mm Allen key or hexagonal driver bit.
If using a 6mm driver bit, make sure the cordless
power tool used for the driving has a hand-tight
clutch setting a fine (soft impact drive to prevent )
damage to the fragile glass panels and threads on
the Structure.
※ Cordless drill;
Drill or impact driver for driving roof material fixings
※ Angle grinder;
For terracotta tile roof installation, and angle grinder
fitted with a continuous edge diamond tipped
tile0cutting blade; gloves, hearing protection, a face
protection mask, and a suitably rated breathing
protection mask for all people in proximity of
grinding
※ Gloves;
Protect the hazard of the sharp corners.
※ Cord or color pen;
Mark the installation position;
※ Spirit level
※ Rule
Published Date 2015-10-20 6 / 21
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Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01

5.Components Description
Published Date 2015-10-20 7 / 21
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T-T Rail
※ hold each panel row
※ length can be customized
※ 6005-T5 extruded aluminum
Standard Rail Length
808~826mm wide panels 990~1020mm wide panels
2560mm (3 panels)
3405mm (4 panels) 4200mm (4 panels)
TT Rail Splice Kit
※ Extend TT Rail to any length as required by the
quantity or width of the solar panels
Inter Clamp Kit for Framed Modules
※ Fit between two panels
Front Leg
Rear Leg
Bolts& Nuts
※ Fastened with a 6mm Allen key
※ Standard pre-assembly for the usual panels with
thickness 30, 35, 40, 46, 50, 57mm
End Clamp Kit for Framed Modules
※ Hold the edge of each end panels
※ Fastened with a 6mm Allen key
※ Standard pre-assembly for the usual panels with
thickness 30, 35, 40, 46, 50, 57mm
Fit on the roof
Include 2pcs st6.3*80 wood screws
※
※
Fit on the roof
Include 2pcs st6.3*80 wood screws
Include 1pc M8*25 bolt,1pc M8 spring washer,
2pcs M8,OD18 lock washers,1pc nut,1pc M8*55 bolt,
4pcs flange nuts with M8 locking teeth,1pc M8*20 bolt,
1pc M8*15 bolt
※
※
Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01
※ Include 2pcs M8*20 bolts,2pcs M8 spring washers,
2pcs M8,OD18 lock washers
※ Include 1pc M8 bolt,1pc M8 spring washer,1pc nut
※ Include 1pc M8*25 bolt,1pc M8 spring washer,1pc nut
Include 1pc M8*25 bolt,1pc M8 spring washer,
2pcs M8,OD18 lock washers,1pc nut,1pc M8*55 bolt,
1pc flange nut with M8 locking teeth
※
※
Include 1pc M8*25 bolt,1pc M8 spring washer,
1pc M8,OD18 lock washer,1pc nut
※
※
※The installation direction of panels can be customized.(horizontal or vertical)
The length of TT-Rail can be customized.(1.05m~15.90m)

Published Date 2015-10-20 8 / 21
JIANGYIN TITANERGY CO.,LTD.
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Variety of Screws
Wood Screw
Socket Head Screw
Grounding Lug
Fix the wire
※ Material:Cu
※ Include 1pc M8*25 bolt,1pc M8 spring washer,1pc M8,
OD18 lock washer,1pc nut,1pcM6*15 bolt
※
Grounding Clip
Electric Conduction
※ Material:Stainless steel
※
Rubber Pad
Wearing pads
※ Change in time
※
6.System overview
① TT Rail ② TT Rail Splice (Optional)
③ Inter Clamp ④ End Clamp
⑤ Front Leg
①
③
④
⑤ ⑥
⑥ Rear Leg
Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01
With pad ※

7. Designing the module field
Below, the distances between roof connections for a portrait installation are specified. Clamp-on roof hooks
need to be installed in specific distances, depending on the distance of rafters and the stoical conditions.
1 Height of the module field: module height x number of modules vertically
2 Width of the module field: number of modules horizontally x (width of the module + 18 mm)+32 mm
3 Distance between roof connections vertically (according to the clamping points pre-defined by the module
producer): Quarter-points of the modules, about 1/2 of module height.
4 Distance between roof connections horizontally: Depending on the distance between rafters and on the
static requirements (please see the Chapter 8 on page 11).
5 Distance between modules: 17 mm
When positioning the modules, please take into consideration
※ That the values above are
※ That dimensions of tiles or other roof covering and the position of the rafters define the precise actual
horizontal distance between roof connections
※ That the distance between roof laths defines the precise actual vertical distance between roof
connections.
Published Date 2015-10-20 9 / 21
JIANGYIN TITANERGY CO.,LTD.
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Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01

8. Planning
8.1 Determine the wind region of your installation site
Published Date 2015-10-20 10/ 21
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Region
Region B
Region C
Region D
A
This document provides sufficient information for Titan solar system installation height less than 20
meters. If your installation site is more than 20 meters in height, please contact Titan solar to obtain
engineering data to support your installation.
8.3 Determine Roof Installation Roof Areas
Titan solar system can be installed anywhere on a roof but fixing centers are required to be reduced at
ridges and edges. The diagram below shows the area of higher wind loadings within 0.2A and 0.2Bof a
roof edge ridge (where A and B are the planned dimension of the building).
8.2. Determine the height of the of your installation site
Center Zone
Edge Zone
The following table will help you determine the maximum rail support spacing for your project.
Also note that if the roof slope is less than 10 degree the reduction on spacing does not apply.
A≤
45msec＜ B≤ 57msec
57msec＜ C≤ 66msec
66msec＜ D≤ 80msec
45msec
Model Name：TT-ADJUSTABLE TILT LEGS
Revision Number:01