Jingda JS-1041B User manual

JS-1041B Five-colors Double-side
High-speed Rotational Belt Printer
Operating
Operating
Operating
Operating Manual
Manual
Manual
Manual
JS-1041B 五色双面高速轮转印带机
使用说明书
Ruian
Ruian
Ruian
Ruian Jingda
Jingda
Jingda
Jingda Printing
Printing
Printing
Printing Machinery
Machinery
Machinery
Machinery Co.,
Co.,
Co.,
Co., Ltd
Ltd
Ltd
Ltd
瑞安市景大印刷机械有限公司
Add:Sandu, Dongchen Village Industry, Tangxia Town, Ruian City,
Zhejiang, China.
地址：中国浙江省瑞安市塘下镇三都东陈村工业区
Tel
（电话）
:86-577-65337601
Fax (
传真
)
：
86-577-65337602
Website
（网址）
: http://www.cnjdyj.cn
E-mail
（邮箱）
: [e-mail]

1
Content
I. JS-1041B Model Overall Figure
II. Operation Brief Introduction of Printing Machine
III. Plate Cylinder and Register
IV. Roller and Duct
V. Maintenance and Lubricating Method of Printing Machine
VI. Electric Control
VII. Trouble and Troubleshooting Method

2
JS-1041B
JS-1041B
JS-1041B
JS-1041B Model
Model
Model
Model Overall
Overall
Overall
Overall Figure
Figure
Figure
Figure
1. Twice Diameter Blanket Cylinder 2. Printing Cylinder
3. Impression Cylinder 4. Ink Vibrator 5. Form Inking Roller
6. Supply Roller 7. Duct 8. Adjustable Screw of Ink Quantity
9. Hand Wheel of Stopping Ink 10. Guide Drum
11. Photoelectric Switch 12. Winding Frame 13.Rolling Shaft
14. Tensioning Wheel 15. Wrap up Shaft
17.Control Board
Picture of label through of machine

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II.
II.
II.
II. Operation
Operation
Operation
Operation Brief
Brief
Brief
Brief Introduction
Introduction
Introduction
Introduction of
of
of
of Printing
Printing
Printing
Printing Machine
Machine
Machine
Machine
JS-1041B Model High-speed Rotary Machine is a satellite Letterpress
Rotary Machine with resin offset as well as dual-side printing.
The printing parts are composed of blanket cylinder and printing roller as
well as inking transmission circuit etc. illustrated as its overall figure 1.
Twice diameter blanket cylinder is positioned by four screws ’ shaft , when
sticking the blanket, loosen the screws, take the blanket cylinder off, stick
the special double-side tape on the offset device , then paste the blanket
with tidy level. ( If the double-side tape is not pasted on, you can grit with
abrasive paper, because the dirty may be on the roller), then install it on
the printing machine, press it with embossing rolling
③
turn the
machine to press the blanket flat, the shaft core of the press printing
roller is a kind of structure of eccentric structure, it can adjust the
pressure . The shaft core of printing roller
②
is also a kind of eccentric
adjusting structure ( illustrated Fig.1-2), it is used in adjusting its printing
pressure . The inking transmission circuit are composed of wavers
④
,
inking roller
⑤
, inking supplying
⑥
, glue roller, duct used for storing ink,
glue roller and ink roller are used for transmission ink, the wavers is used
for evening the ink. The ink can be controlled by screws
⑧
adjusting .
If it needs stopping, turn the OFF hand wheel.
III.
III.
III.
III. Plate
Plate
Plate
Plate Cylinder
Cylinder
Cylinder
Cylinder and
and
and
and Register
Register
Register
Register
It is an exquisite mechanism composed of eccentric shaft sleeve
①
, gear

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②
bearing
③
, interior jacket
④
, offset sleeve and positioning sleeve
⑦
(illustrated as followed)
Fig.1-
When working, paste the resin with pattern on the printing roller by
double-side tape ( it is equipped with special register table), then install it
on the interior sleeve
④
, fasten the screws, then turn the hand wheel
⑧
pressing the rubber roller, the pressure must be moderate ( because the
printing pressure is too heavy , it maybe damages the precision of the
machine), then turn the printing machine to transfer the oil to the blanket
and observe whether the pattern is clear or not. If is not clear, it is maybe
caused by three aspects: one is the pressure is too heavy, the other is the
ink is too much( because it is a new machine , the brake
⑤
is absolutely
no problem), the last is the positioning sleeve
⑦
is too loose. How to
offset as fast as possible every new customer will face that problem.
Coloring method has two: horizontal and vertical coloring, the horizontal

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coloring is comparatively simple.
Illustrated as Fig. 1-2, loosen the screws of positioning sleeve
⑦
, knock
the plate cylinder
⑥
by rubber hammer and move it left and right
Let ’ s look at the following pictures for vertical sleeve:
Dotted Line Makeup
虚线版
Solid Line Makeup
实线版
Plate
Cylinder 1
印筒
1 anticlockwise
逆时针
Plate Cylinder 2
印筒
2
Blanket Cylinder
橡皮筒
Dotted Line
虚线
Solid Line
实线
Printing Materials
印物
Firstly, illustrated as the figures, the plate cylinder
①
as reference is
fixed without any change . We regard the time as standard, if it belongs to
the above illustration; the broken line is on the real line. The plate
cylinder
②
with anticlockwise direction turn to the relative position. If
the broken line is under the real line, it must be turned with clockwise
direction .
Then look at the line printed on the belt, we will find the direction of
broken line is different from the direction of the rubber cloth. The broken
line is under the real line, turn the plate cylinder
②
with anticlockwise
direction , do not put the wrong direction of the pattern of rubber cloth as
well as the position of the printed products.
IV.
IV.
IV.
IV. Roller
Roller
Roller
Roller and
and
and
and Duct
Duct
Duct
Duct
The material of glue roller equipped on the printing machine is made up
of polyurethane through grinding and rubbing, its Shore hardness is 30
°
,

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illustrated as JS-1061B Overall figure, the part of transferring ink
⑥
and
⑩
are glue roller with the functions of transferring ink, its pressure is
4-5mm, if it is no need to work, take them out, because of long time of
pressure, it will cause out of shape.
Duct illustrated as following:
The part of duct is a very precise part of the machine, the blade
①
is
fixed on the lean steel plate by screws
②
and bar
③
. The adjusting
screw
⑤
is used for adjusting the gap between the blades, as well as
control the ink volume and evenness. Oil hole
⑤
is used for adding the
lubricating oil to lubricate duct and shaft. A new machine must be added
with oil. If it needs to rinse the oil, turn the adjusting screw up to the
trough, and then pull it out. When wanting to replace it, please be careful
and steady.

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Ｖ
.
.
.
. Maintenance
Maintenance
Maintenance
Maintenance and
and
and
and Lubrication
Lubrication
Lubrication
Lubrication of
of
of
of Printing
Printing
Printing
Printing Machine
Machine
Machine
Machine
The key to the maintenance of a machine is to prevent the wear and tear
and accident of the machine from happening. T o this end, it is required
that the machine be properly adjusted, cleaned, lubricated and examined.
I.
I.
I.
I. Cleaning
Cleaning
Cleaning
Cleaning of
of
of
of the
the
the
the Machine
Machine
Machine
Machine
Cleaning is an important method in the maintenance of the machine. I f
the machine is kept clean, its life will be lengthened, the wear and tear
minimized, and the possible accident prevented. The following are the
notices for cleaning the machine:
1. The power must be in OFF position.
2. Macerated fabric or rags should not be used in case it is dropped
inside the machine.
3. Check if the oil hole is blocked.
4. Check if there is wear and tear in spares, if the bolts and nuts are
loosened .
5. Attention should be paid to safety matters to avoid possible
accidents.
6. When the cleaning is finished, overall examination must be made
of the machine to see if there is anything unwanted dropped inside
the machine so as not to cause accidents.
7. When cleaning the working place, try not to let dirt fly and
infiltrate into the gears and bearings.

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NB
NB
NB
NB . While cleaning the machine, the garbage under the machine body,
the oil accumulated in the oil plate, and the grease on the pedal all should
be cleared. If the machine is not in use for some time, it should be
covered to prevent dirt or sand from coming in.
II.
II.
II.
II. Maintenance
Maintenance
Maintenance
Maintenance of
of
of
of Printing
Printing
Printing
Printing Machine
Machine
Machine
Machine
The maintenance of the printing machine is very important technical
work in eliminating possible accident and keeping the machine in good
order. The maintenance of the printing machine in a factory adopts a
3-level system.
The first level maintenance refers to the routine checkup of the machine,
which demands that the operator make a careful examination of the
printer on every shift. Not only should he add oil to the lubricating
positions according to rules, but he also observe the conditions of the
spares in the production process. He should listen to the sound of the
machine in operation to see if there are any abnormalities . In relieving the
shift, he should notify to the person of the next shift the adjustment and
problems of the machine.
The second level of maintenance refers to the weekly checkup of the
machine. During this process, the printer should be stopped for about 2
hours. I t is required that, apart from the overall cleaning of the machine,
important parts and positions be checked and adjusted so as to keep the
oil path smooth, the position of the spares correct, and the connecting

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parts fastened and reliable.
The third level of maintenance refers to the annual checkup of the
machine. This should be done by the maintenance man with the
cooperation of the operator. During this process, every part of the printer
should be examined and adjusted thoroughly, and replacement made to
the spares that are easily worn. The electric circuit and oil path should
also be checked for their reliability.
The above 3-level system of maintenance should have concrete content
and requirement, of which the first-level maintenance plays the most
important role.
Parts List of Jingda Rotary Machine

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Names Qty.
Correction Panel One
Rubber Roller Sixteen Pieces
Rubber Hammer One
Special Wrench One Pair
Rubber Blanket Two
M4 Inner Angle
Blade One Bag
Blade Shank One
M10*165 Twelve Pieces
Operation Instruction One Copy
Ink Blade One

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