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JLG 1932E3 User manual

1
October, 2012
E3 Scissor Platform
Control Measures
2
2.6.5 Duplicate controls: Location, accessibility, protection and selection
Duplicate controls for all powered functions that are necessary to retrieve the platform in an emergency shall be provided at the
base or ground level, and shall override control devices situated on the work platform.
Extracts from ASNZS 1418-10 2011
2.6.4 Work platform controls: Location, accessibility, protection
Control devices shall be situated on the work platform and shall be readily accessible to the operator. Platform control boxes not permanently
attached shall have their normal location and orientation clearly marked on the platform and the control box.
When released, all control devices shall automatically return to the ‘off’ or ‘neutral’ position, if used to control any movement of the MEWP.
All control devices shall be protected against activation other than that initiated by the operator.
NOTE: A separate control, which has to be continuously activated by the operator in order for any motion to take place, meets this
requirement.
Where a separate control is integral with a motion control, the control shall be mechanically protected against inadvertent actuation.
A guard shall be provided and located at least 50 mm above the highest point of the controls.
2.6.10 Overriding emergency system
Overriding of the platform emergency stop control and load-sensing system is allowed for rescuing a trapped or incapacitated operator on the
platform. Overriding is permitted only by the use of a safety device that is independent from the selection control device. The safety device shall be
operated by hold to run controls.
The overriding of the load-sensing system shall allow motion of the platform sufficient to rescue the operator. Features shall be provided to protect
against misuse of the overriding system.
Refer to the JLG operating manual for the Scissorlift .
Download operators manuals from:
www.jlg.com.au >Product Manuals>JLG > JLG Scissorlifts>
3
Control measure
1530E3
1932E3
2033E3
2046E3
2646E3
2658E3
Platform Emergency Stop switch, RED
Yes
Yes
Yes
Yes
Yes
Yes
Mechanical guarding at controls
Yes
Yes
Yes
Yes
Yes
Yes
Controls >50mm below the guard rails
Yes
Yes
Yes
Yes
Yes
Yes
Trigger switch as enable switch
Yes
Yes
Yes
Yes
Yes
Yes
Inactivity Timer on trigger switch
Yes, 3 seconds
Yes, 3 seconds
Yes, 3 seconds
Yes, 3 seconds
Yes, 3 seconds
Yes, 3 seconds
Interlock to prevent operation if joystick or switch
activated before release of RED emergency stop switch
Yes
Yes
Yes
Yes
Yes
Yes
Proportional lift
Yes
Yes
Yes
Yes
Yes
Yes
Proportional drive
Yes
Yes
Yes
Yes
Yes
Yes
Start-up system test’.
Yes
Yes
Yes
Yes
Yes
Yes
Lift /drive Function selector switch, momentary or
maintained.
Momentary
3 sec timeout
Momentary
3 sec timeout
Momentary
3 sec timeout
Momentary
3 sec timeout
Momentary
3 sec timeout
Momentary
3 sec timeout
Outdoor use Permitted
Yes, 1 person
Yes 1 person
Yes, 1 person
Yes, 2 person
Yes 2 person
Yes 2 person
Level sensor
Yes, 1.5 x 1.5 stowed
Yes, 1.5 x 1.5 stowed
Yes, 1.5 x 1.5 stowed
Yes, 2 x 2 stowed
Yes, 2 x 2 stowed
Yes, 2 x 2 stowed
Out of Level Sensor cutout
Lift and elevated drive
Lift and elevated drive
Lift and elevated drive
Lift and elevated
drive
Lift and elevated
drive
Lift and elevated
drive
Side slope level sensor setting at full elevation
1.5 degree
1.5 degree
1.5 degree
2 degree
2 degree
2 degree
Pothole protection system
Prevents elevated
drive only
Prevents elevated
drive only
Prevents elevated
drive only
Prevents elevated
drive only
Prevents elevated
drive only
Prevents elevated
drive only
Ground controls override the platform controls in
emergency
Yes.
Yes
Yes
Yes
Yes
Yes
Manual bleed down valve at base
Yes, pull cable
Yes, pull cable
Yes, pull cable
Yes, pull cable
Yes, pull cable
Yes, pull cable
Motion Alarm
Yes
Yes
Yes
Yes
Yes
Yes
Strobe light at base
Yes
Yes
Yes
Yes
Yes
Yes
4
JLG E3 Series Scissor lift 1532E3,1932E3, 2033E3, 2046E3, 2646E3, 2658E3
Mechanical protection:
Joystick controller protected by external
metal guard over the control box.
Platform control Box mounted on front
rail.
Control System:
Red Emergency switch shuts down all
platform functions.
Drive and lift momentary selector switch
allows either drive or lift. Operator to
select. Times out after 3 seconds.
Joystick activation without the trigger
switch will prevent movement.
Trigger switch times out after 3 second
inactivity to prevent misuse.
Joystick proportional function requires
trigger switch to be activated before
moving joystick.
JLG E3 Scissor with Proportional
platform control system and
mechanical guarding.
5
JLG SMART System Multiplex Control Unit.
•E3 Scissor all sizes scissors function, and 3246E2 with Proportional motor control
•The JLG designed SMART System™ is a 24 Volt multiplex motor control unit installed on the electric scissor lift models 1532E3, 1932E3, 2033E3,
2046E3, 2646E3 and 2658E3.
•Emergency Stop Switch - A two-position, red, mushroom-shaped emergency stop switch functions to provide power to the platform control station
and also to turn off power to the platform function controls in the event of an emergency. With the power selector switch positioned to platform,
power is turned on by pulling the switch out (on), and is turned off by pushing the switch in (off). Turning the emergency stop switch off and then on
again will reset the smart system if a system fault has occurred and the machine has shut down.
•Lift Switch - The lift switch, when used in conjunction with the joystick, provides for raising and lowering the platform. Lift is activated by pressing
the lift switch and moving the joystick forward (lift up) or backward (lift down). Lift up speed is determined by the distance the joystick is moved
forward. Lift down speed is non-adjustable, and lift down is attained by moving the joystick fully backward. The lift switch is part of the enable circuit,
which provides power to the joystick and the lift function for 3 seconds when the lift switch is pressed. If the joystick is not activated within 3
seconds, the lift switch must be pressed again before activating the joystick. When the joystick is returned to the center off position, the operator
has 3 seconds to re-activate the joystick or select another function before power is removed by the enable circuit. Do not try to operate the drive,
lift, and powered deck extension functions simultaneously. If the drive, lift, and powered deck extension functions are selected simultaneously, no
function will operate. If this occurs, pause, then press only one of the function switches to activate the function.
•Drive Switch - The drive switch, when used in conjunction with the joystick, provides for driving the machine in forward or reverse. Drive is activated
by pressing the drive switch, in conjunction with the trigger switch, and moving the joystick forward (forward) or backward (reverse). Drive speed is
determined by the distance the joystick is moved forward or backward. Increased drive speed is possible when the high drive speed switch is pressed
either simultaneously with the drive switch or while operating the drive function. The drive switch is part of the enable circuit, which provides power
to the joystick and the drive function for 3 seconds when the drive switch is pressed. If the joystick is not activated within 3 seconds, the drive
switch must be pressed again before activating the joystick. When the joystick is returned to the center off position, the operator has 3 seconds to
re-activate the joystick or select another function before power is removed by the enable circuit. In addition, the posi-trac switch can be engaged
while operating the drive function to give a more evenly distributed oil flow to each drive motor.
6

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