JLG TOUCAN 10E Use and care manual

Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
TOUCAN 10E
TOUCAN 26E
31210088
May 11, 2010
English - Operation and Safety Manual
®
AS

FOREWORD
31210088 – JLG Lift – a
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.

FOREWORD
b– JLG Lift – 31210088
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS
DECAL WILL HAVE AN ORANGE BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.

FOREWORD
31210088 – JLG Lift – c
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-
ERTY OR THE JLG PRODUCT.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
or Your Local JLG Office
(See addresses on inside of manual cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
For:
• Accident Reporting
• Product Safety Publica-
tions
• Current Owner Updates
• Questions Regarding
Product Safety
• Standards and Regulations
Compliance Information
• Questions Regarding Spe-
cial Product Applications
• Questions Regarding Prod-
uct Modifications

FOREWORD
d– JLG Lift – 31210088
REVISION LOG
Original Issue - July 10, 2008
Manual Revised - June 22, 2009
Manual Revised - May 11, 2010

TABLE OF CONTENTS
31210088 – JLG Lift – 1
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operator Training and Knowledge . . . . . . . . . . 1-1
Workplace Inspection . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection. . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . 1-4
Electrocution Hazards. . . . . . . . . . . . . . . . . . . . 1-5
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Crushing and Collision Hazards . . . . . . . . . . . . 1-8
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . 1-8
1.5 ADDITIONAL HAZARDS / SAFETY. . . . . . . . . . . . 1-9
SECTION - 2 - USER RESPONSIBILITIES, MACHINE
PREPARATION, AND INSPECTION
2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . 2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . 2-1
2.2 PREPARATION, INSPECTION, AND MAINTENANCE 2-2
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . 2-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Tilt Sensor Check . . . . . . . . . . . . . . . . . . . . . . . 2-8
Overload Sensor Check (If Equipped) . . . . . . 2-9
Slack/Broken Chain Sensors Check . . . . . . . 2-10
SECTION - 3 - MACHINE CONTROLS AND INDICATORS
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . 3-2
Ground Control Station . . . . . . . . . . . . . . . . . . 3-2
Platform Manual Descent Valves. . . . . . . . . . . 3-6
Mast Manual Descent Valve . . . . . . . . . . . . . . 3-6
Jib Manual Descent Valve . . . . . . . . . . . . . . . . 3-7
Manual Swinging Operating Devices . . . . . . . 3-7
Platform Control Station . . . . . . . . . . . . . . . . . 3-8
3.3 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . 3-14
SECTION - 4 - MACHINE OPERATION
4.1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 OPERATING SPECIFICATIONS AND LIMITATIONS . . 4-1
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Grade and Side Slope . . . . . . . . . . . . . . . . . . . 4-3
4.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 STEERING AND TRAVELLING (DRIVING) . . . . . . 4-5
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Travelling (driving) . . . . . . . . . . . . . . . . . . . . . . 4-6
Drive Orientation System (DOS) . . . . . . . . . . . 4-7

TABLE OF CONTENTS
2– JLG Lift – 31210088
4.5 RAISING AND LOWERING THE PLATFORM . . . . 4-7
Raising and lowering the mast . . . . . . . . . . . . 4-8
Raising and lowering the jib . . . . . . . . . . . . . . 4-8
4.6 SWINGING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.7 EMERGENCY CONTROL . . . . . . . . . . . . . . . . . . . 4-9
4.8 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Overload Warning Light/Alarm (If equipped) 4-10
Tilt Warning Light/Alarm . . . . . . . . . . . . . . . . 4-10
Slack Chain Warning Light/Alarm . . . . . . . . 4-11
Soft Touch Warning Light/Alarm (Option) . . 4-12
4.9 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . 4-12
4.10 BATTERY CHARGING. . . . . . . . . . . . . . . . . . . . . 4-13
Battery Charger Fault Code. . . . . . . . . . . . . . 4-14
4.11 TIE-DOWN/LIFT LUGS . . . . . . . . . . . . . . . . . . . . 4-15
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.12 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Electric Brake Release. . . . . . . . . . . . . . . . . . 4-17
SECTION - 5 - EMERGENCY PROCEDURES
5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . 5-1
5.3 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . 5-1
Operator Unable to Control Machine . . . . . . . 5-1
Platform or Jib Caught Overhead . . . . . . . . . . 5-2
5.4 PLATFORM MANUAL DESCENT. . . . . . . . . . . . . .5-2
5.5 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . .5-2
SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR
MAINTENANCE
6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Other Publications Available . . . . . . . . . . . . . . 6-1
6.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . .6-2
6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-9
6.4 CHASSIS HOOD REMOVAL . . . . . . . . . . . . . . . .6-10
6.5 BATTERY MAINTENANCE. . . . . . . . . . . . . . . . . .6-10
Battery Maintenance and Safety Practices . . 6-10
Filling System Draining . . . . . . . . . . . . . . . . . 6-12
Battery Voltage and Electrolyte Specific Gravity 6-14
Filling System Maintenance . . . . . . . . . . . . . . 6-15
Use of a Battery in a Cold Environment. . . . . 6-15
Battery Not Working Continuously or Inactive
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Battery Troubleshooting. . . . . . . . . . . . . . . . . 6-16
6.6 OIL LEVEL/OIL FILTER . . . . . . . . . . . . . . . . . . . .6-17
Hydraulic Oil Check . . . . . . . . . . . . . . . . . . . . 6-17
Hydraulic Filter Replacement. . . . . . . . . . . . . 6-18
6.7 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . .6-19
Tire Wear and Damage . . . . . . . . . . . . . . . . . 6-19
Wheel and Tire Replacement. . . . . . . . . . . . . 6-19
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . 6-19

TABLE OF CONTENTS
31210088 – JLG Lift – 3
6.8 LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Overload System Spring Washer (If Equipped) 6-21
Swing Bearing Race . . . . . . . . . . . . . . . . . . . . 6-22
Swing Bearing Teeth. . . . . . . . . . . . . . . . . . . . 6-23
Mast Profiles Races. . . . . . . . . . . . . . . . . . . . . 6-24
Lifting Chains . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.9 OVERLOAD SYSTEM VERIFICATION
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.10 TILT SENSOR VERIFICATION . . . . . . . . . . . . . . 6-27
6.11 SUPPLEMENTAL INFORMATION . . . . . . . . . . . 6-28
6.12 DIAGNOSTIC TROUBLE CODES (DTC) . . . . . . 6-28
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.13 DTC INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.14 DTC CHECK TABLES . . . . . . . . . . . . . . . . . . . . . 6-29
0-0 Help Comments . . . . . . . . . . . . . . . . . . . . 6-29
2-1 Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
2-2 Platform Controls . . . . . . . . . . . . . . . . . . . 6-31
2-3 Ground Controls . . . . . . . . . . . . . . . . . . . . 6-33
2-5 Function Prevented. . . . . . . . . . . . . . . . . . 6-35
3-1 Line Contactor Open Circuit . . . . . . . . . . . 6-37
3-2 Line Contactor Short Circuit . . . . . . . . . . . 6-37
3-3 Ground Output Driver . . . . . . . . . . . . . . . . 6-38
4-2 Thermal Limit . . . . . . . . . . . . . . . . . . . . . . 6-41
4-4 Battery Supply. . . . . . . . . . . . . . . . . . . . . . 6-43
4-6 Transmission and Drive System . . . . . . . . 6-45
6-6 Communication. . . . . . . . . . . . . . . . . . . . . 6-46
6-7 Accessory . . . . . . . . . . . . . . . . . . . . . . . . 6-46
7-7 Electric Motor. . . . . . . . . . . . . . . . . . . . . . 6-47
8-1 Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . 6-48
8-2 Platform Load Sense . . . . . . . . . . . . . . . . 6-49
8-6 Steering/Axle . . . . . . . . . . . . . . . . . . . . . . 6-49
9-9 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
SECTION - 7 - INSPECTION AND REPAIR LOG

TABLE OF CONTENTS
4– JLG Lift – 31210088
LIST OF TABLES
TABLE NO. TITLE PAGE NO.
1-1 Minimum Approach Distance (M.A.D.) . . . . . . . . . . 1-5
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10
2-1 Inspection and Maintenance Table. . . . . . . . . . . . . 2-3
3-1 T10E & T26E - Decal Installation. . . . . . . . . . . . . . 3-17
4-1 Battery Charger Fault Code . . . . . . . . . . . . . . . . . 4-14
6-1 Operating Specifications And Dimensions . . . . . . 6-2
6-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-3 Tires Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-4 Drive Motors - Hydraulic Power Unit. . . . . . . . . . . . 6-6
6-5 Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-6 Lubrication Specifications . . . . . . . . . . . . . . . . . . . . 6-7
6-7 Hydraulic Oil Specifications - Standard . . . . . . . . . 6-7
6-8 Hydraulic Oil Specifications - Optional . . . . . . . . . . 6-8
6-9 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-10 Recommended Viscosity Grade . . . . . . . . . . . . . . 6-25
7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1