Johnson Controls Unitary Products XYE SERIES Quick start guide

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5147364-BTG-A-0715
TECHNICAL
GUIDE
TECHNICAL
GUIDE
XYE SERIES
3 - 5 TON
60 HERTZ

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2Johnson Controls Unitary Products
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Field Installed Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AHRI Cooling Rating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AHRI 270 Outdoor Sound Power Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Physical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Power Exhaust Blower Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Economizer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Guide Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Product Highlights
• Assembled in Norman, OK
• ASHRAE 90.1 Compliant
• R-410A Refrigerant
• Cooling Only configurations available
• Scroll Compressors
• Up to 15.0 SEER and 12.5 EER on the Energy Star
Compliant Energy Level
• State of the art Microprocessor Controls with specific
programming for unitary product applications
• Evaporator and Condenser Coils coils utilize copper tube/
aluminum fin design for proven reliability and
performance.
• TXV (Thermostatic Expansion Valve) standard on all
models
• Single-stage Cooling (3 -5 ton models)
• Alternate Motor and Drives
Options and Accessories
• Economizers with Barometric Relief
• Louvered Hail Guards
• Non-fused Disconnect
• Power Exhaust
• Smoke Detectors
• Manual and Motorized Dampers
• Hinged Cabinet Doors
• Thru-The-Base Connections for power and control wiring.
• Field Installed Electric Heat Kit (XYE- 3-6 ton). Installation
Instruction for the Electric Heat Kits may be found in the
Electric Heat Kits.

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Johnson Controls Unitary Products 3
Component Location
Heat Pump (3 Through 5 Ton)
Click on the letters to see a description of the features.
B
D
E
F
G
H
A
B
C
E
F
G

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Features and Benefits
Mid-Efficiency - The Mid-efficiency meets the requirements for
Energy Star that exceeds 15 SEER and 12 EER. These
efficiencies meet or exceed all legislated minimum levels
providing lower operating costs.
AAll models utilize a scroll compressor that are
environmentally friendly by utilizing R-410A refrigerant. Use of
the scroll compressor technology means a simple internal
design, fewer moving parts, equating to a quiet, reliable, easy to
service and efficient system. Internal compressor protection is
standard and compressors include protection to prevent liquid
damage.
Total system design - A single circuit, single compressor
design is used on the 3-5 ton units for cost effectiveness and
reliability without compromising quality.
System Protection - Liquid line filter-driers, high and low
pressure safeties are standard on each refrigerant circuit.
Suction line sensors monitor temperature to prevent possible
liquid flood back to the compressors and also protect against
loss of charge and coil frosting.
BBalanced outdoor fan design makes for a quieter unit -
The outdoor condenser fans are dynamically balanced for
better performance and reliability. The direct drive fan design
mounted to the fan grill allows for quick and easy service.
Where other's components might fail at extreme temperatures
UPG's units are tested and rated up to 125°F ambient cooling
operation.
CConvertible Filter Rack - No tools required for easy field
conversion of the filter rack to accommodate either 2” or 4”
filters. Units will ship with MERV 4 throwaway filters standard;
however MERV 8 and MERV 13 filters can be easily added
through the tool-free filter access panel to meet LEED
requirements. Refer to physical data tables for filter size details.

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DUnits will come with the new state of the art Simplicity SE
(Smart Equipment) control system. The new unit control
incorporates the best of the already proven Simplicity™ unitary
controls and creates a more robust, intelligent control. The goal
of this control is to utilize cutting edge technology making the
equipment easier to install, operate, and service. All units are
Factory commissioned, configured, and run tested.
Versatile - The Simplicity SE control can be configured to use
with a standard thermostat (easy to connect screw terminals), A
zone sensor, or can be setup to communicate with multiple BAS
communication protocols to integrate with building automation
systems.
Reduce field installed complexity - Each unit comes
equipped with factory installed supply air, return air, and
outdoor air temperature sensors providing key temperature
readings thus reduce field installed complexity.
On-board USB Port - The new control comes with a long list of
features including data logging, current and previous system
faults and software update capabilities using the on board USB
port and common flash drive. Energy use monitoring
capabilities allow custom tailoring to allow a system to work
more efficiently at all times and occupancy levels. Self test and
start-up reports also available from the board VIA the USB port.
Embedded LCD Display - The board has a easy to read, built-
in LCD display and easy to use navigation joystick and buttons
allowing the user to quickly navigate the menus displaying unit
status, options, current function, supply, return and outdoor
temperatures, fault codes and other information.
Safety Monitoring - The control monitors the outdoor, supply,
and return air temperatures and the high and low pressure
switch status on the independent refrigerant circuits. On units
with heating the high temperature limit switches are monitored
on electric heating units. The control also monitors the voltage
supplied to the unit and will protect the unit if low voltage due to
a brown out, or other electrical issue occurs.
Low Ambient - An integrated low-ambient control allows units
to operate in the cooling mode down to 40°F outdoor ambient
without additional components or intervention. Optionally, the
control board can be programmed to lockout the compressors
when the outdoor air temperature is low or when free cooling is
available.
Anti-Short Cycle Protection - To aid compressor life, an anti-
short cycle delay is incorporated into the standard control.
Compressor reliability is further ensured by programmable
minimum run times. For testing, the anti-short cycle delay can
be temporarily overridden with the push of a button.
Fan Delays - Fan on and fan off delays are fully programmable.
Furthermore, the heating and cooling fan delay times are
independent of one another. All units are programmed with
default values based upon their configuration of cooling and/or
heating capacity.
Nuisance Trip Protection and Three Strikes - To prevent
nuisance calls, the control board uses a three times, you're out
philosophy. The high, low-pressure switch, anti-freeze
protection, low voltage or heating high limit must trip three times
within two hours before the unit control board will lock out the
associated compressor. The same safety must trip three times
before a hard lockout will occur.
ERobust design - Each unit is designed with an embossed
top to increase structural support and ensure rigidity. The unit
has a powder paint exterior finish including a industry leading
1000 hour salt spray rating. All units are painted with a long
lasting, powder paint that stands up over the life of the unit.

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FFull Perimeter base rail that fits on many existing curbs
with the stability to withstand an earthquake - This product
was designed with the replacement market in mind which is
why it will fit on many existing curbs in the field but it also takes
into account the new construction market by being versatile and
sturdy. This unit is equipped with heavier gauge and
innovatively designed base rails to prevent damage from
transporting and rigging.
GCoils - All condenser coils utilize copper tube with aluminum
fin design for proven reliability and performance.
All evaporator coils utilize copper tube with aluminum fin design
for proven reliability and performance.
HRigid Mounted Blower Assembly - Dynamically balanced
indoor fans ensure better performance and reliability. Large
access panels for easier access, service, and maintenance.
X13 Direct drive (Standard Static Option) and belt drive
(Medium Static and High Static Options) options available on 3-
5 ton products.
Warranty - All models include a 1-year limited warranty on the
complete unit. Compressors and electric heater elements each
carry a 5-year warranty.
Factory Installed Options
(Nomenclature Digit Position)
Airflow Options (8)
Alternate Indoor Blower Motor - For applications with high
static restrictions, units are offered with optional indoor motors
providing higher external static capability and/or higher airflow,
depending upon the installer's needs.
• A=Standard Static (Direct Drive for 3-5 ton)
• B=Medium Static (Belt Drive for 3-5 Ton)
• C=High Static (Belt Drive for 3-5 Ton; 3 Phase Models
Only)
Coil Options (10)
E-Coat Coils – Coils are coated with an epoxy polymer
coating to protect against corrosion. A 3-year warranty is
added when this option is selected.
• A= Standard Indoor & Outdoor Coils (fin/tube design on
indoor and outdoor coils with no E-Coat coating added).
• B= Standard Indoor Coil & E-Coat Coil Outdoor Coil (fin/
tube design on indoor and outdoor coils. E-Coat coating
added to outdoor coil)
• C= E-Coat Indoor Coil & Standard Outdoor Coil (fin/tube
design on indoor and outdoor coils. E-Coat coating
added to indoor coil)
• D= E-Coat Indoor Coil & Outdoor Coil (fin/tube design
on indoor and outdoor coils. E-Coat coating added to
indoor and outdoor coil)
Controls (11)
Simplicity SE (Smart Equipment) - This is the Standard
microprocessor control with capabilities to work with a sensor
or thermostat only. Simplicity SE with BAS includes
communication board with BACnet open-protocol system.
•A=Simplicity SE
•B=Simplicity SE + BAS (Standard Simplicity SE with
BacNet communication)
Sensor Options (12)
• 1=None (Units come standard with factory installed
supply air, return air, and outdoor air temperature
sensors)
• 2=RA Smoke Detector
• 3=SA Smoke Detector
• 4=RA & SA Smoke Detector

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Field Installed Accessories
•Down flow Economizers/Horizontal Economizers
(with barometric relief) - All units offer a variety of field
installed economizers that are installed and wired with
AMCA 511 Licensed Class 1A low leak dampers designed
to exceed ASHRAE 90.1-2010 and the International
Energy Conservation Code (IECC) certification
requirements by achieving leakage rates of 3 cfm/sq. ft. at
1" of static pressure. Each economizer goes through a
rigorous 60,000 cycle test. Dry bulb, single enthalpy, and
dual enthalpy (with field installed kit) can be selected. All
economizer options are fully integrated into the Simplicity
SE controls. The economizer has spring return, fully
modulating damper actuators and is capable of
introducing up to 100% outdoor air. As the outdoor air
intake dampers open, the return air dampers close. The
changeover from mechanical refrigeration to economizer
operation is regulated by the outdoor air dry bulb
temperature or the outdoor air enthalpy input. The dual
enthalpy kit provides a second input used to monitor the
return air (field installed). The installer needs only to
assemble the outdoor air hood, attach the enthalpy control
the hood and mount the hood to the unit (Hood and
control are provided).
•Dry Bulb Economizer - Economizer operation is enabled
by the outdoor air temperature being less than the
setpoint of the economizer module.
•Single Enthalpy Control, Accessory for Economizer -
All field installed economizers will come standard as a dry
bulb economizer. This kit adds an outdoor air enthalpy
sensor which enables economizer operation if the outdoor
enthalpy is less than the setpoint of the economizer logic
module.
•Dual Enthalpy Control, Accessory for Economizer - All
field installed economizers will come standard as a dry
bulb economizer. This kit adds an outdoor air enthalpy
sensor and return air enthalpy sensor which enables
economizer operation if the outdoor enthalpy is less than
the setpoint of the economizer logic module.
Economizer/Damper (13)
Down flow Economizers (with barometric relief) - All units
offer a variety of optional factory installed economizers that are
shipped, installed and wired with AMCA 511 Licensed Class
1A low leak dampers designed to exceed ASHRAE 90.1-2010
and the International Energy Conservation Code (IECC)
certification requirements by achieving leakage rates of 3 cfm/
sq. ft. at 1" ofstatic pressure. Each economizer goes through a
rigorous 60,000 cycle test. Dry bulb, single enthalpy, and dual
enthalpy (with field installed kit) can be selected. All
economizer options are fully integrated into the Simplicity SE
controls. The economizer has spring return, fully modulating
damper actuators and is capable of introducing up to 100%
outdoor air. As the outdoor air intake dampers open, the return
air dampers close. The changeover from mechanical
refrigeration to economizer operation is regulated by the
outdoor air dry bulb temperature or the outdoor air enthalpy
input. The dual enthalpy kit provides a second input used to
monitor the return air (field installed). The installer needs only
to assemble the outdoor air hood, attach the enthalpy control
the hood and mount the hood to the unit (Hood and control are
provided).
Dry Bulb Economizer - Economizer operation is enabled by
the outdoor air temperature being less than the setpoint of the
economizer module.
Enthalpy Economizer - The added outdoor air enthalpy
sensor enables economizer operation if the outdoor enthalpy
is less than the setpoint of the economizer logic module.
• A=None
• B=Dry Bulb Economizer
• C=Enthalpy Economizer
Convenience Outlet (14)
Convenience Outlet -(Powered and Non-Powered) -This
option locates a 120V single-phase GFCI outlet with cover, on
the corner of the unit housing adjacent to the compressors.
The Non-powered option requires the installer to provide the
120V single-phase power source and wiring. Factory installed
option only.
•1=None
• 2=Non-powered Convenience Outlet
•3=Powered Convenience Outlet
Electrical Options (15)
Disconnect Switch - For cooling only units, a switch sized to
the largest electric heat available for the particular unit is
provided. Factory installed option only.
•1=None
• 2=Non-fused Disconnect
Cabinet Options (16)
Louvered Hail Guard - This kit includes a decorative
louvered panel which installs over the outside condenser coil
and prevents damage to the coil fins from hail strikes.
Hinged Cabinet Doors - The factory installed hinged panel
option will save time, money and labor while allowing easy
servicing of blower components, filters and controls. With this
option there is no longer a need to remove panels to access
these critical sections and running the risk of losing panels or
roof damage from loose panels and materials. Extra care was
taken to design a durable hinged panel with leak tight seal.
• 1=None
• 2=Louvered Panels
• 3=Hinged Cabinet Doors
• 4=Hinged Cabinet Doors And Louvered Panels

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•Power Exhaust - This accessory installs in the unit with a
down flow economizer or in the ductwork for a horizontal
application.
•Louvered Hail Guard - This kit includes a decorative
louvered panel which installs over the outside condenser
coil and prevents damage to the coil fins from hail strikes.
•Roof Curbs - The roof curbs have insulated decks and
are shipped disassembled The roof curbs are available in
14” and 24” heights.
•Thermostat - The units are designed to operate with 24-
volt electronic and electro-mechanical thermostats.
• Smoke detectors - The smoke detectors stop operation
of the unit by interrupting power and providing a fault
message to the control board if smoke is detected within
the air compartment. Smoke detectors are available for
both the supply and/or return air configurations.
• Hinged Filter Access Panel For Use With Horizontal
Flow Economizer - Allows hinged access to the filter
section when used with a horizontal economizer.
• Low Ambient Head Pressure Control Kit - The
Electronic Low Ambient Controller is designed to regulate
condenser head pressure at low ambient temperatures by
varying the amount of airflow through the condenser.
• Manual Outdoor Air Damper - Like the motorized
outdoor air damper, each manual outdoor air damper
includes a slide-in damper assembly with an outdoor air
hood and filters. Customers have a choice of dampers
with ranges of 0% to 100% or 0% to 35% outdoor air
entry.
• Thru The Base Connection - Kits are available to
provide a way to route wiring to the unit through the base
of the unit and through the base or through the curb.
These kits provide a seal tight way to bring power to the
unit without additional roof penetrations.
• Electric Heat (Field installed option Only) - Select
heater sizes for 3-5 ton units available. Necessary
hardware and connectors are included with the heaters.

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Johnson Controls Unitary Products 9
Nomenclature
XY E 04 A 2 A 1 A 1 1 1 A 2
Product Category
XY = Pkg HP R410A Middle Efficiency
A = Standard Static
Airflow
B = Medium Static
C = High Static
Product Generation
2 = Second Generation
Heat Type (3)
E = No Heat, Electric Heat Field Installed
Nominal Cooling Capacity
04 = 3 Ton
05 = 4 Ton
06 = 5 Ton
Voltage
2 = 208/230-3-60
4 = 460-3-60
5 = 575-3-60
Special Options
A = None
1 = None
2 = Louvered Panels Installed
3 = Hinged Cabinet Doors
4 = Hinged Cabinet Doors & Louvered Panels
Cabinet Options
1 = None
2 = Non-fused Disconnect
1
1 = None
2 = Non-powered
3 = Powered
Economizer / Damper
A = None
B = Dry Bulb Economizer
C = Enthalpy Economizer
1 = None
2 = RA Smoke Detector
3 = SA Smoke Detector
4 = RA & SA Smoke Detector
Electrical Options
1 = None
Options
A = Standard Indoor & Outdoor Coils
B = Standard Indoor Coil & E-Coat Outdoor Coil
C = E-Coat Indoor Coil & Standard Outdoor Coil
D = E-Coat Indoor & Outdoor Coils
3-8.5 Ton Model Number Nomenclature
Heat Size
A = No Heat (Cooling Only)
A = Simplicity™ SE
B = Simplicity™ SE + BAS
C= Fault Detection Diagnostics (FDD)
Coil Options
1 = 208/230-1-60 (3-5 Ton Only) Convenience Outlet
Sensor Options
Controls
1A
A
Note: Not all options may be available. Contact
local distributor.

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Accessory Kit Number Description Where Used Voltage
2EE04706724 Econ, DB, Vertical Flow, Small Footprint XYE04, XYE05,
XYE06 All
2EE04707024 Econ, DB, Horizontal Flow, Small Footprint, Short Cabinet XYE04 All
2EE04707124 Econ, DB, Horizontal Flow, Small Footprint, Tall Cabinet XYE05, XYE06 All
1FA0415 Manual Outside Air Damper 0-35% XYE04-06 All
1FA0417 Manual Outside Air Damper 0-100% XYE04-06 All
2MD04704224 Motorized Outside Air Damper 0-100% XYE04-06 All
2EC0401 Kit, Single Enthalpy Field Installed All All
2EC0402 Kit, Dual Enthalpy Field Installed All All
1HD0401 Hinged Filter Access Panel For Units With A Horizontal Economizer XYE04 All
1HD0402 Hinged Filter Access Panel For Units With A Horizontal Economizer XYE05, XYE06 All
1HG0419 Hail Guard Kit Small Footprint, Short Cabinet XYE04 All
1HG0420 Hail Guard Kit Small Footprint, Tall Cabinet XYE05, XYE06 All
1RC0456 Curb Rigid 14" Small Footprint XYE04, XYE05,
XYE06 All
1RC0458 Curb Rigid 24" Small Footprint XYE04, XYE05,
XYE06 All
2PE04704206 Power Exhaust Vert Flow Small Footprint 208V-230V 1-ph XYE04, XYE05,
XYE06 208/230-1-60
2PE04704225 Power Exhaust Vert Flow Small Footprint 208V-230V 3-ph XYE04, XYE05,
XYE06 208/230-3-60
2PE04704246 Power Exhaust Vert Flow Small Footprint 460V 3-ph XYE04, XYE05,
XYE06 460-3-60
2PE04704258 Power Exhaust Vert Flow Small Footprint 575V 3-ph XYE04, XYE05,
XYE06 575-3-60
2PE04704406 Power Exhaust Horiz Flow Small Footprint 208V-230V 1-ph XYE04, XYE05,
XYE06 208/230-1-60
2PE04704425 Power Exhaust Horiz Flow Small Footprint 208V-230V 3-ph XYE04, XYE05,
XYE06 208/230-3-60
2PE04704446 Power Exhaust Horiz Flow Small Footprint 460V 3-ph XYE04, XYE05,
XYE06 460-3-60
2PE04704458 Power Exhaust Horiz Flow Small Footprint 575V 3-ph XYE04, XYE05,
XYE06 575-3-60
2EK04510625 Electric Heat Accessory XYE04, XYE05,
XYE06 208/230-3-60
2EK04510646 Electric Heat Accessory XYE04, XYE05,
XYE06 480-3-60 6kW
2EK04511125 Electric Heat Accessory XYE04, XYE05,
XYE06 208/230-(1 or 3)- 60
2EK04511625 Electric Heat Accessory XYE04, XYE05,
XYE06 208/230-3-60
2EK04511146 Electric Heat Accessory XYE04, XYE05,
XYE06 480-3-60 11.5kW
2EK04511446 Electric Heat Accessory XYE04, XYE05,
XYE06 480-3-60 14kW
2SD04701224 Supply Air Stream Smoke Detector XYE04, XYE05,
XYE06 All
2SD04701124 Return Air Stream Smoke Detector XYE04, XYE05,
XYE06 All
2SD04701324 Combination Supply & Return Air Stream Smoke Detector XYE04, XYE05,
XYE06 All
1TB0403 Small Footprint Thru The Base Electrical XYE04, XYE05,
XYE06 All