Johnson Controls PHE4 Series User manual

Johnson Controls Ducted Systems 5151094-UIM-H-0220
®
SINGLE PACKAGE
HEAT PUMP/ELECTRIC HEAT
MODELS: PHE4 SERIES
3 TO 5 TONS - 208/230 V - 3 PHASE
INSTALLATION MANUAL
LIST OF SECTIONS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL NUMBER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AIRFLOW PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TYPICAL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
LIST OF FIGURES
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bottom Duct Dimensions (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rear Duct Dimensions (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Field Control Wiring Diagram for Heat Pump Models . . . . . . 7
Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 7
Single Point Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Demand Defrost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Measuring External Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . .16
Connection Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Ladder Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
LIST OF TABLES
Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Data - 208/230-3-60 Single Source Power . . . . . . . . . . . . . 8
Single Point Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Data - 208-3-60 Multi Source Power . . . . . . . . . . . . . . . . . 9
Electrical Data - 230-3-60 Multi Source Power . . . . . . . . . . . . . . . . 10
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Airflow Performance - Side Duct Application . . . . . . . . . . . . . . . . . .12
Airflow Performance - Bottom Duct Application . . . . . . . . . . . . . . . .13
Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . . . . . . .13
Electric Heat Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Demand Defrost Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Test Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Thermostat Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SECTION I: GENERAL INFORMATION
PHE units are factory assembled heat pumps designed for outdoor
installation on a rooftop or a slab. Field-installed optional electric heater
accessories are available to provide supplemental electric heat com-
bined with electric cooling and heating.
The units are completely assembled on rigid, removable base rails. All
piping, refrigerant charge, and electrical wiring is factory installed and
tested. The units require only electric power condensate drain and duct
connections at the point of installation.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
WARNING
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Failure to carefully read and
follow all instructions in this manual can result in furnace mal-
function, death, personal injury and/or property damage. Only a
qualified contractor, installer or service agency should install this
product.
CAUTION
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
!
!

5151094-UIM-H-0220
2 Johnson Controls Ducted Systems
Due to system pressure, moving parts, and electrical components,
installation and servicing of air conditioning equipment can be hazard-
ous. Only qualified, licensed service personnel should install, repair, or
service this equipment. Unlicensed personnel can perform the basic
maintenance functions of cleaning coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags accompanying
the equipment when working on air conditioning equipment. Install this
product in strict compliance with the installation instructions and any
applicable local, state, and national codes including, but not limited to
building, electrical, and mechanical codes.
Wear safety glasses and work gloves. Use quenching cloth and have a
fire extinguisher available during brazing operations.
INSPECTION
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing.
REPLACEMENT PARTS
Contact your local Ducted Systems parts distribution center for autho-
rized replacement parts.
SECTION III: MODEL NUMBER NOMENCLATURE
SECTION IV: INSTALLATION
LIMITATIONS
These units must be installed in accordance with the following national
and local safety codes:
• National Electrical Code ANSI/NFPS No. 70 or Canadian Electri-
cal Code Part 1, C22.1 (latest editions)
• Local plumbing and waste water codes and other applicable local
codes
See Tables 3 and 4 for unit physical data and Tables 6, 8, and 9 for
electrical data.
If components are to be added to a unit to meet local codes, they are to
be installed at the dealer's and/or the customer's expense.
The size of the unit for proposed installation must be based on heat
loss/heat gain calculations made in accordance with industry recog-
nized procedures such as the Air Conditioning Contractors of America
(manual J).
WARNING
Before performing service or maintenance operations on unit, turn off
main power switch to unit. Electrical shock could cause personal
injury. Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual.
For assistance or additional information consult a qualified installer,
service agency or the gas supplier.
CAUTION
This system uses R-410A Refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gage sets, hoses, refrigerant containers and recovery systems must
be designed to handle R-410A. If you are unsure, consult the equip-
ment manufacturer. Failure to use R-410A compatible servicing
equipment may result in property damage or injury.
!
!
PHE 4 A 24 3 1 A
123456789
1. Model Family
PHE - packaged heat pump with electric heat
PCG - packaged A/C with gas heat
PHG - packaged heat pump with gas heat
PCE - packaged A/C with electric heat
5. Gas Heating Input BTU/Hr x 1000
050 = 50,000 BTU/Hr. input, blank = electric heat
6. Voltage-Phase-Frequency
2 = 208/230-1-60, 3 = 208/230-3-60, 4 = 460-3-60
2. Nominal Cooling Efficiency
4 = 14 SEER, 6 = 16 SEER 7. NOx Approval X = low-NOx, blank = not low-NOx
3. Cabinet Size
A = small 35 x 51, B = large 45 x 51 8. Generation Level 1 = first generation
4. Nominal Air Conditioning Cooling Capacity BTUx1000
24 = 24,000 BTU, etc. 9. Revision Level A = original release, B = second release
Examples:
PHE4B4231A is a packaged heat pump, 14 SEER, large cabinet, 3-1/2 ton, 208/230 V, three-phase model, first generation, first release.
Table 1: Unit Limitations
Model Unit Voltage Unit Limitations Applied Voltage Outdoor DB Temperature
Minimum Maximum Maximum (°F)
PHE4B36 208/230-3-60 187 252 125
PHE4B48 208/230-3-60 187 252 125
PHE4B60 208/230-3-60 187 252 125
Table 2: Application Limitations
Packaged
Equipment
Series
Air Temperature at Outdoor Coil (°F) Air Temperature at Indoor Coil (°F)
Minimum Maximum Minimum Maximum
DB Cool DB Heat DB Cool DB Heat WB Cool DB Heat WB Cool DB Heat
14 SEER HP 55 -10 125 75 57 50 72 80

5151094-UIM-H-0220
Johnson Controls Ducted Systems 3
LOCATION
Use the following guidelines to select a suitable location for these units:
• The unit is designed for outdoor installation only.
• Outdoor coils must have an unlimited supply of air. Where a choice
of location is possible, position the unit on either the north or east
side of the building.
• Suitable for mounting on a roof curb.
• For ground level installation, a level pad or slab must be used. The
thickness and size of the pad or slab used must meet local codes
and unit weight. Do not tie the slab to the building foundation.
• Roof structures must be able to support the weight of the unit and
its options/accessories. The unit must be installed on a solid, level
roof curb or an appropriate angle iron frame.
• Maintain level tolerance to 1/8 in. across the entire width and
length of the unit.
CLEARANCES
All units require certain clearances for proper operation and service.
See Table 5 for the clearances required for construction, servicing, and
proper unit operation.
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any packaging until
the unit is near the place of installation. Rig the unit by attaching chain
or cable slings to the lifting holes provided in the base rails. Spreader
bars, whose length exceeds the largest dimension across the unit,
MUST be used across the top of the unit.
Units may be moved or lifted with a forklift. Slotted openings in the base
rails are provided for this purpose.
FIGURE 1: Component Location
FAN MOTOR OUTDOOR FAN
COIL GUARD PANEL
OUTDOOR COIL
CONTROL BOARD
TRANSFORMER
REVERSING
VALVE
CAPACITOR
BLOWER MOTOR
INDOOR TXV
INDOOR COIL
INDOOR BLOWER
COMPRESSOR
REMOVABLE
BASE RAILS A0380-001
OPTIONAL
ELECTRIC HEAT KIT
AMBIENT
TEMPERATURE
SENSOR
OUTDOOR TXV
WARNING
Do not attach supply and return duct work to the bottom of the unit
base pan as the drain pan could be compromised.
WARNING
Do not permit overhanging structures or shrubs to obstruct outdoor
air discharge outlet.
!
!
CAUTION
All panels must be secured in place when the unit is lifted.
The outdoor coils should be protected from rigging cable damage
with plywood or other suitable material.
CAUTION
If a unit is to be installed on a roof curb other than a Ducted Systems
roof curb, gasket or sealant must be applied to all surfaces that come
in contact with the unit underside.
CAUTION
Before lifting, make sure the unit weight is distributed equally on the
rigging cables so it will lift evenly.
!
!
!

5151094-UIM-H-0220
4 Johnson Controls Ducted Systems
Table 3: Weights and Dimensions
Model Weight (lb) Center of Gravity 4 Point Load Location (lb)
Shipping Operating X Y ABCD
PHE4B36 453 448 29 15 158 108 101 86
PHE4B48 501 496 29 15 168 130 119 84
PHE4B60 528 523 30 15 177 136 128 87
FIGURE 2: Unit 4 Point Load Weight
X
CENTER OF
GRAVITY
FRONT
OF UNIT
Y
"D"
"C"
"B"
"A"
A0295-001
COMPRESSOR

5151094-UIM-H-0220
Johnson Controls Ducted Systems 5
Table 4: Unit Dimensions
Model Dimensions (in.)
ABC
PHE4B36 51-1/4 45-3/4 49
PHE4B48 51-1/4 45-3/4 53
PHE4B60 51-1/4 45-3/4 55
FIGURE 3: Unit Dimensions
HIGH VOLTAGE
CONNECTION 7/8”
HIGH VOLTAGE
CONNECTION 1-3/32”
COMPRESSOR
ACCESS PANEL
CONDENSATE
DRAIN BLOWER
ACCESS
PANEL CONTROL ACCESS
PANEL
LOW VOLTAGE CONNECTION
HEAT SECTION
ACCESS PANEL
B
A
C
A0379-001
COIL GUARD
Table 5: Unit Clearances
Direction Distance (in.) Direction Distance (in.)
Top136 Right Side 36
Side Opposite Ducts 36 Left Side 24
Duct Panel 0 Bottom 2,3 1
1. There must be a minimum clearance of 1 in. on all sides of the supply air duct for the first 3 ft of the duct for 20 kW and 25 kW heaters (0 in. thereafter). For all other
heaters, there must be a 0 in. clearance on all sides for the entire length of the supply air duct.
2. Units must be installed outdoors. Overhanging structures or shrubs must not obstruct the outdoor air discharge outlet.
3. Units can be installed on combustible materials made from wood or class A, B, or C roof covering materials if factory base rails are left in place as shipped.
Note: For units with a roof curb, the minimum clearance between combustible roof curb material and the supply air duct can be reduced from 1 in. to 1/2 in.

5151094-UIM-H-0220
6 Johnson Controls Ducted Systems
DUCTWORK
These units are adaptable to downflow use and rear supply and return
air duct openings. To convert to downflow:
1. Remove the duct covers found in the bottom return and supply air
duct openings. There are four screws securing each duct cover (save
these screws to use in Step 2).
2. Install the duct covers (removed in Step 1) to the rear supply and
return air duct openings. Secure with the four screws used in Step
1.
3. Seal duct covers with silicone caulk.
Duct work should be designed and sized according to the methods of
the Air Conditioning Contractors of America (ACCA), as set forth in their
Manual D.
Use a closed return duct system. This does not preclude use of econo-
mizers or ventilation air intake. Flexible duct connectors are recom-
mended in the supply and return duct work to minimize the transmission
of vibration and noise.
See Figures 4 and 5 for information concerning rear and bottom supply
and return air duct openings.
FILTERS
Proper filter size is very important. Filter size, type, and pressure drop
should always be considered during duct system design.
It is the responsibility of the installer to secure a filter in the return air
ductwork or use the filter rack.
A filter rack kit is included with all three-phase units.
Filters must always be used and must be kept clean. When filters
become dirt laden, insufficient air is delivered by the blower, decreasing
your unit’s efficiency and increasing operating costs and wear-and-tear
on the unit and controls.
Check filters monthly. This is especially important because this unit is
used for both heating and cooling.
NOTICE
All units are shipped in the horizontal supply/return configuration. It is
important to reduce the possibility of any air leakage through the bot-
tom duct covers (resulting from cut, torn, or rolled gasket) due to
improper handling or shipping processes. To ensure a good tight
seal, it is recommended that silicone caulk and/or foil tape be applied
along the cover edges.
CAUTION
When fastening duct work to the side duct flanges on the unit, insert
the screws through the duct flanges only. DO NOT insert the screws
through the casing. Outdoor duct work must be insulated and water-
proofed.
NOTICE
Be sure to note supply and return openings.
!
Model ABCDEF
All 14 13.5 5 3.5 47.5 42
FIGURE 4: Bottom Duct Dimensions (in.)
Model A B
All 13.6 14
FIGURE 5: Rear Duct Dimensions (in.)
D16
C
A
B
A
A0343-001
SUPPLY
AIR DUCT
RETURN
AIR DUCT
E
F
1.75
VIEW LOOKING UP
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5151094-UIM-H-0220
Johnson Controls Ducted Systems 7
CONDENSATE DRAIN
A condensate trap must be installed in the condensate drain. The
plumbing must conform to local codes.
Use Teflon tape or pipe thread compound if needed.
SERVICE ACCESS
Access to all serviceable components is provided at the following loca-
tions:
• Coil guards
• Unit top panel
• Corner posts
• Blower access panel
• Control access panel
• Indoor coil access panel
• Compressor access panel
• Heat section access panel
See Figure 3 for the location of these access locations and see Table 5
for minimum clearances.
See Figure 13 for the R-410A Quick Reference Guide.
THERMOSTAT
The room thermostat should be located on an inside wall approximately
60 in. above the floor where it is not subject to drafts, sun exposure, or
heat from electrical fixtures or appliances. Sealant should be used
behind thermostat to prevent air infiltration. Follow manufacturer's
instructions enclosed with the thermostat for general installation proce-
dure. Color coded insulated wires (minimum No. 18 AWG) should be
used to connect thermostat to unit. See Figure 6. Do not use power
stealing thermostats.
POWER AND CONTROL WIRING
Field wiring to the unit must conform to provisions of the current NEC
ANSI/NFPA No. 70 or CEC and/or local ordinances. The unit must be
electrically grounded in accordance with local codes or, in their
absence, with the NEC/CEC. Voltage tolerances that must be main-
tained at the compressor terminals during starting and running condi-
tions are indicated on the unit Rating Plate and Table 1.
The wiring entering the cabinet must be provided with mechanical
strain relief.
A fused disconnect switch should be field provided for the unit. If any of
the wire supplied with the unit must be replaced, replacement wire must
be of the type shown on the wiring diagram.
Electrical service must be sized properly to carry the load. Each unit
must be wired with a separate branch circuit fed directly from the main
distribution panel and properly fused.
Single point wiring requires the use of the single point wiring kit acces-
sory.
See Figures 6 and 7 for typical field wiring and refer to the appropriate
unit wiring diagram for control circuit and power wiring information.
Unit comes wired for 230-V power. If supply power is 208 V, wires con-
nected to the control transformer 230-V tap must be moved to the 208-
V tap.
CAUTION
Hand tighten only.
WARNING
Wear safety glasses and gloves when handling refrigerants. Failure
to follow this warning can cause serious personal injury.
CAUTION
This system uses R-410A Refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gauge sets, hoses, refrigerant containers and recovery systems
must be designed to handle R-410A. If you are unsure, consult the
equipment manufacturer. Failure to use R-410A compatible servicing
equipment may result in property damage or injury.
!
!
!FIGURE 6: Typical Field Control Wiring Diagram for Heat Pump
Models
FIGURE 7: Typical Field Power Wiring Diagram
NOTICE
In some horizontal applications, the service disconnects on the elec-
tric heat kits must be rotated 180° so the up position of the discon-
nect is the ON position. This service disconnect orientation change is
required by UL1995, Article 26.19 (in reference to all circuit break-
ers).
THERMOSTAT
NOTE:
Heat Anticipator should be set at 0.35 AMPS for all models
CONTROL HARNESS
Minimum wire size of 18 AWG wire should be used for all field
installed control wiring.
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5151094-UIM-H-0220
8 Johnson Controls Ducted Systems
Note: * The 208/230 V 20 kW and 25 kW heater kits include circuit breakers, so no fuse is needed.
Table 6: Electrical Data - 208/230-3-60 Single Source Power
Model Compressor OD
Fan
Motor
Blower
Motor
Electric Heat Option MCA1
1. Minimum Circuit Ampacity.
Max Fuse 2or Breaker3Size
2. Maximum Overcurrent Protection per standard UL 1995.
3. Fuse or HACR circuit breaker is field installed.
Heater Kit4
4. Single-point connection kit required.
Note: Single-source power MCA and MOP requirements are given here for reference if the unit is to be installed with a field-installed single-point power modification.
* Breakers for heaters are included in the 20 kW and 25 kW heater kits.
Heater
kW Stages Heater
Amps Total Unit
Unit
Less
Heater
Unit
Heater
Only
Total
Unit
Unit
Less
Heater
Unit
Heater
Only
RLA LRA MCC FLA FLA 208 230 208 230 208 230 208 230 208 230 208 230 208 230 208 230
PHE4B36 10.4 73.0 16.3 1.7 3.8 none -- -- -- -- -- 18.5 18.5 18.5 18.5 - - 25 25 25 25 - - 6HK06501025 7.2 8.8 1 20.0 22.1 43.5 46.1 18.5 18.5 25.0 27.6 45 50 25 25 25 30
6HK06501525 10.8 13.2 1 30.0 33.1 56.0 59.9 18.5 18.5 37.5 41.4 60 60 25 25 40 45
PHE4B48 13.7 83.1 21.4 1.7 5.4
none -- -- -- -- -- 24.2 24.2 24.2 24.2 - - 35 35 35 35 - -
6HK06501025 7.2 8.8 1 20.0 22.1 49.2 51.8 24.2 24.2 25.0 27.6 50 60 35 35 25 30
6HK06501525 10.8 13.2 1 30.0 33.1 61.7 65.6 24.2 24.2 37.5 41.4 70 70 35 35 40 45
6HK06501825 13.0 15.9 2 36.1 39.9 69.3 74.1 24.2 24.2 45.1 49.9 70 80 35 35 50 50
6HK16502025 14.4 17.6 2 40.0 44.2 74.2 79.4 24.2 24.2 50.0 55.2 80 80 35 35 * *
PHE4B60 16.0 110.0 24.9 1.7 7.0
none -- -- -- -- -- 28.7 28.7 28.7 28.7 - - 40 40 40 40 - -
6HK06501025 7.2 8.8 1 20.0 22.1 53.7 56.3 28.7 28.7 25.0 27.6 60 60 40 40 25 30
6HK06501525 10.8 13.2 1 30.0 33.1 66.2 70.1 28.7 28.7 37.5 41.4 70 80 40 40 40 45
6HK06501825 13.0 15.9 2 36.1 39.9 73.8 78.6 28.7 28.7 45.1 49.9 80 80 40 40 50 50
6HK16502025 14.4 17.6 2 40.0 44.2 78.7 83.9 28.7 28.7 50.0 55.2 80 90 40 40 * *
6HK16502525 18.0 22.0 2 50.0 55.2 91.2 97.7 28.7 28.7 62.5 69.0 100 100 40 40 * *
Table 7: Single Point Wiring Kit
Unit Model Number Voltage Heater Kit Single Point Wiring Kit Unit Fuse Size
(A) Heater Fuse Size (A)
PHE4B36
208-3-60
6HK06501025 S1-2SPWK031 25 25
6HK06501525 S1-2SPWK033 25 40
PHE4B48
6HK06501025 S1-2SPWK032 35 25
6HK06501525 S1-2SPWK034 35 40
6HK06501825 S1-2SPWK034 35 50
6HK16502025 S1-2SPWK035 35 n/a*
PHE4B60
6HK06501025 S1-2SPWK032 40 25
6HK06501525 S1-2SPWK034 40 40
6HK06501825 S1-2SPWK034 40 50
6HK16502025 S1-2SPWK035 40 n/a*
6HK16502525 S1-2SPWK035 40 n/a*
Unit Model Number Voltage Heater Kit Single Point Wiring Kit Unit Fuse Size
(A) Heater Fuse Size (A)
PHE4B36
230-3-60
6HK06501025 S1-2SPWK031 25 30
6HK06501525 S1-2SPWK033 25 45
PHE4B48 6HK06501025 S1-2SPWK032 35 30
6HK06501525 S1-2SPWK034 35 45
6HK06501825 S1-2SPWK034 35 50
6HK16502025 S1-2SPWK035 35 n/a*
PHE4B60
6HK06501025 S1-2SPWK032 40 30
6HK06501525 S1-2SPWK034 40 45
6HK06501825 S1-2SPWK034 40 50
6HK16502025 S1-2SPWK035 40 n/a*
6HK16502525 S1-2SPWK035 40 n/a*

5151094-UIM-H-0220
Johnson Controls Ducted Systems 9
FIGURE 8: Single Point Wiring Kit
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Table 8: Electrical Data - 208-3-60 Multi Source Power
Model Compressor OD Fan
Motor Blower Motor Electric Heat Option Multi Source
Heater Kit Heater kW Stages Heater Amps
RLA LRA MCC FLA FLA 208 208 208 208 208 208 208 208
Multi Source: Compressor
Circuit and Heat Circuits Multi Source: Circuit 1 Compressor Circuit
Circuit 2 Heat
Circuit 3 Heat
MCA1
Amps
Max
Fuse2or
Breaker3
Size
MCA1
Amps
Max
Fuse2 or
Breaker3
Size
MCA1
Amps
Max
Fuse2 or
Breaker3
Size
Circuit 1 Circuit 2 Circuit 3
PHE4B36 10.4 73.0 16.3 1.7 3.8 none -- -- -- 18.5 25 -- -- -- -- 6HK06501025 7.2 1 20.0 18.5 25 25.0 25 -- --
6HK06501525 10.8 1 30.0 18.5 25 37.5 40 -- --
PHE4B48 13.7 83.1 21.4 1.7 5.4
none -- -- -- 24.2 35 -- -- -- --
6HK06501025 7.2 1 20.0 24.2 35 25.0 25 -- --
6HK06501525 10.8 1 30.0 24.2 35 37.5 40 -- --
6HK06501825 13.0 2 36.1 24.2 35 45.1 50 -- --
6HK16502025 14.4 2 40.0 24.2 35 25.0 25 25.0 25
PHE4B60 16.0 110.0 24.9 1.7 7.0
none -- -- -- 28.7 40 -- -- -- --
6HK06501025 7.2 1 20.0 28.7 40 25.0 25 -- --
6HK06501525 10.8 1 30.0 28.7 40 37.5 40 -- --
6HK06501825 13.0 2 36.1 28.7 40 45.1 50 -- --
6HK16502025 14.4 2 40.0 28.7 40 25.0 25 25.0 25
6HK16502525 18.0 2 50.0 28.7 40 31.3 35 31.3 35
1. MCA = Minimum Circuit Ampacity.
2. Maximum Over Current Protection per standard UL 1995.
3. Fuse or HACR circuit breaker size is field installed.

5151094-UIM-H-0220
10 Johnson Controls Ducted Systems
Table 9: Electrical Data - 230-3-60 Multi Source Power
Model Compressor OD Fan
Motor Blower Motor Electric Heat Option Multi Source
Heater Kit Heater kW Stages Heater Amps
RLA LRA MCC FLA FLA 230 230 230 230 230 230 230 230
Multi Source: Compressor
Circuit and Heat Circuits Multi Source: Circuit 1 Compressor Circuit
Circuit 2 Heat
Circuit 3 Heat
MCA1
Amps
1. MCA = Minimum Circuit Ampacity.
Max
Fuse2or
Breaker3
Size
2. Maximum Over Current Protection per standard UL 1995.
3. Fuse or HACR circuit breaker size is field installed.
MCA1
Amps
Max
Fuse2 or
Breaker3
Size
MCA1
Amps
Max
Fuse2 or
Breaker3
Size
Circuit 1 Circuit 2 Circuit 3
PHE4B36 10.4 73.0 16.3 1.7 3.8 none -- -- -- 18.5 25 -- -- -- -- 6HK06501025 8.8 1 22.1 18.5 25 27.6 30 -- --
6HK06501525 13.2 1 33.1 18.5 25 41.4 45 -- --
PHE4B48 13.7 83.1 21.4 1.7 5.4
none -- -- -- 24.2 35 -- -- -- --
6HK06501025 8.8 1 22.1 24.2 35 27.6 30 -- --
6HK06501525 13.2 1 33.1 24.2 35 41.4 45 -- --
6HK06501825 15.9 2 39.9 24.2 35 49.9 50 -- --
6HK16502025 17.6 2 44.2 24.2 35 27.6 30 27.6 30
PHE4B60 16.0 110.0 24.9 1.7 7.0
none -- -- -- 28.7 40 -- -- -- --
6HK06501025 8.8 1 22.1 28.7 40 27.6 30 -- --
6HK06501525 13.2 1 33.1 28.7 40 41.4 45 -- --
6HK06501825 15.9 2 39.9 28.7 40 49.9 50 -- --
6HK16502025 17.6 2 44.2 28.7 40 27.6 30 27.6 30
6HK16502525 22.0 2 55.2 28.7 40 34.5 35 34.5 35

5151094-UIM-H-0220
Johnson Controls Ducted Systems 11
Table 10: Physical Data
NOMINAL TONNAGE MODELS PHE4B36 PHE4B48 PHE4B60
3.0 4.0 5.0
AHRI Cooling Performance
Gross Capacity @ AHRI A point (MBH) 36.4 48.2 59.9
AHRI net capacity (MBH) 35.8 47.0 58.0
EER 11.0 11.0 11.0
SEER 14.0 14.0 14.0
Nominal CFM 1200 1600 1800
System power (kW) 2.8 3.7 4.7
Refrigerant type R-410A R-410A R-410A
Refrigerant charge (lb-oz) 11-13 12-13 15-8
AHRI Heating Performance
47°F Capacity Rating (MBH) 33.8 45.5 56.0
System Power (kW/COP) 3.6 3.7 3.6
17°F Capacity Rating (MBH) 19.6 26.0 32.0
HSPF (BTU/Watts-hr.) 8.0 8.0 8.0
Dimensions (in.)
Length 51-1/4 51-1/4 51-1/4
Width 45-3/4 45-3/4 45-3/4
Height 49 53 55
Operating Weight (lb) 448 496 523
Compressors
Type Scroll Scroll Scroll
Outdoor Coil Data
Face area (sq. ft) 19.4 23.8 25.9
Rows 2 2 2
Fins per inch 22 22 22
Tube diameter 3/8 3/8 3/8
Circuitry Type Interlaced Interlaced Interlaced
Refrigerant control TXV TXV TXV
Indoor Coil Data
Face area (sq. ft) 6.3 6.3 6.3
Rows 3 3 4
Fins per inch 16 16 16
Tube diameter 3/8 3/8 3/8
Circuitry Type Interlaced Interlaced Interlaced
Refrigerant control TXV TXV TXV
Outdoor Fan Data
Fan diameter (in.) 26 26 26
Type Prop Prop Prop
Drive type Direct Direct Direct
Number of speeds 1 1 1
Motor HP each 1/3 1/3 1/3
RPM 850 850 850
Nominal total CFM 3200 3200 3200
Direct Drive Indoor Blower Data
Fan Size (in.) 11 x 10 11 x 10 11 x 10
Type Centrifugal Centrifugal Centrifugal
Motor HP each 1/2 3/4 1
RPM 1200 Max 1200 Max 1200 Max
Frame size 48 48 48
Filters
Filter size B B B
Quantity size Field-supplied external filters must be sized so as not to exceed 300 fpm air velocity through dispos- able filters. All three-phase models include an internal filter rack kit and washable filters. Refer to the
instructions supplied with the kit for replacement filter sizes. Filter sizes: A = 20 x 20, B = 20 x 30.

5151094-UIM-H-0220
12 Johnson Controls Ducted Systems
COMPRESSORS
The compressor used in this product is specifically designed to operate
with R-410A refrigerant and cannot be interchanged.
The compressor uses polyolester (POE oil), Mobile 3MA POE. This oil
is extremely hygroscopic, meaning it absorbs water readily. POE oil can
absorb 15 times as much water as other oils designed for HCFC and
CFC refrigerants. If refrigerant circuit is opened, take all necessary pre-
cautions to avoid exposure of the oil to the atmosphere.
POE (polyolester) compressor lubricants are known to cause long-term
damage to some synthetic roofing materials.
Procedures that risk oil leakage include, but are not limited to, compres-
sor replacement, repairing refrigerant leaks, and replacing refrigerant
components such as filter drier, pressure switch, metering device, or
coil.
Units are shipped with compressor mountings that are factory-adjusted
and ready for operation.
PHASING
Three-phase, scroll compressors operate in only one direction. If the
scroll is drawing low amperage, has similar suction and discharge pres-
sures, or is producing a high noise level, the scroll compressor motor
may be experiencing out of phase rotation and must be corrected.
If necessary, change the incoming line connection phasing to obtain the
proper rotation.
SECTION V: AIRFLOW PERFORMANCE
Notes:
Airflow tested with dry coil conditions, without air filters, at 230 V.
Applications above 0.8 in. W.C. external static pressure are not recommended.
Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.
Minimal variations in airflow performance data result from operating at 208 V. Data above may be used in those cases.
Heating applications tested at 0.50 in. W.C. external static pressure, and cooling applications tested at 0.30 in. W.C.external static pressure per standards.
CAUTION
This system uses R-410A Refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
CAUTION
Do not leave the system open to the atmosphere. Unit damage could
occur due to moisture being absorbed by the POE oil in the system.
This type of oil is highly susceptible to moisture absorption
CAUTION
Exposure, even if immediately cleaned up, may cause embrittlement
(leading to cracking) to occur in one year or more. When performing
any service that may risk exposure of compressor oil to the roof, take
precautions to protect roofing.
!
!
!
CAUTION
Do not loosen compressor mounting bolts.
CAUTION
Scroll compressors require proper rotation to operate
properly. Failure to check and correct rotation may result
in property damage.
!
!
Table 11: Airflow Performance - Side Duct Application
Model Motor Speed External Static Pressure (in. W.C.) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0
SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM
PHE4B36
Low (1) 1108 1050 984 921 857 791 726 660 528
Medium Low (2) 1283 1225 1168 1115 1054 993 924 860 733
Medium (3) 1362 1308 1252 1199 1142 1079 1015 979 905
Medium High (4) 1403 1347 1290 1235 1177 1118 1058 995 869
High (5) 1623 1569 1519 1470 1418 1362 1306 1246 1125
PHE4B48
Low (1) 1620 1564 1517 1466 1418 1360 1308 1206 1002
Medium Low (2) 1694 1630 1580 1530 1482 1430 1380 1292 1116
Medium (3) 1798 1722 1669 1620 1572 1527 1480 1413 1280
Medium High (4) 1835 1758 1703 1653 1604 1558 1511 1442 1304
High (5) 2146 2085 2025 1960 1872 1862 1798 1735 1609
PHE4B60
Low (1) 1730 1682 1628 1592 1552 1517 1479 1439 1359
Medium Low (2) 1858 1807 1749 1710 1667 1629 1589 1546 1460
Medium (3) 2054 1998 1934 1890 1843 1801 1757 1710 1616
Medium High (4) 2195 2144 2098 2049 2003 1955 1883 1868 1838
High (5) 2445 2388 2306 2293 2235 2178 2129 2077 1973

5151094-UIM-H-0220
Johnson Controls Ducted Systems 13
Notes:
Airflow tested with dry coil conditions, without air filters, at 230 V.
Applications above 0.8 in. W.C. external static pressure are not recommended.
Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.
Minimal variations in airflow performance data result from operating at 208 V. Data above may be used in those cases.
Heating applications tested at 0.50 in. W.C. external static pressure, and cooling applications tested at 0.30 in. W.C. external static pressure per standards.
Table 12: Airflow Performance - Bottom Duct Application
Model Motor Speed External Static Pressure (in. W.C.) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0
SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM
PHE4B36
Low (1) 1127 1082 1021 952 889 825 759 689 549
Medium Low (2) 1306 1265 1205 1154 1094 1029 963 892 751
Medium (3) 1354 1315 1259 1212 1153 1093 1024 990 920
Medium High (4) 1397 1348 1297 1256 1195 1135 1077 1014 888
High (5) 1634 1591 1548 1497 1446 1382 1309 1250 1131
PHE4B48
Low (1) 1598 1548 1502 1454 1410 1362 1307 1251 1139
Medium Low (2) 1663 1612 1568 1522 1476 1422 1370 1297 1152
Medium (3) 1789 1733 1670 1650 1596 1578 1535 1483 1379
Medium High (4) 1931 1814 1808 1736 1673 1650 1597 1519 1362
High (5) 2131 2058 1998 1949 1892 1840 1788 1728 1608
PHE4B60
Low (1) 1655 1612 1596 1531 1461 1462 1429 1391 1316
Medium Low (2) 1766 1720 1667 1629 1632 1539 1537 1498 1421
Medium (3) 1987 1933 1861 1817 1820 1715 1725 1651 1504
Medium High (4) 2114 2050 2047 1974 1899 1889 1920 1866 1758
High (5) 2369 2308 2249 2183 2126 2088 2034 1990 1902
Table 13: Electric Heat Minimum Supply Air
Model Voltage Minimum Blower Speed for Electric Heat Heater kW
2 5 8 10 13 15 18 20 25
PHE4B36 208/230-3-60 Low (1) Low (1) Low (1) Low (1) Medium
Low (2) High (5) -- -- --
PHE4B48 208/230-3-60 -- Low (1) Low (1) Low (1) Low (1) Low (1) Medium
Low (2) Medium High (4) --
PHE4B60 208/230-3-60 -- Low (1) Low (1) Low (1) Low (1) Low (1) Low (1) Medium
Low (2) Medium High (4)
Table 14: Electric Heat Multipliers
Voltage kW Capacity Multipliers 1
Nominal Applied
240 208 0.75
230 0.92
1. Electric heaters are rated at nominal voltage. Use this table to determine the electric heat capacity for heaters applied at lower voltages.

5151094-UIM-H-0220
14 Johnson Controls Ducted Systems
SECTION VI: OPERATION
The following sequences of operation are based on using a single-
stage heat pump thermostat.
COOLING SEQUENCE OF OPERATION
1. When the fan switch on the thermostat is in the ON position, the 24 V
at G bring on the indoor blower motor at the selected airflow. When
the fan switch on the thermostat is in the AUTO position, the blower
operates only when there is a call for cooling or heating by the ther-
mostat.
2. On a call for cooling, the thermostat sends 24 V to Y and O to the
defrost control board. The reversing valve solenoid is energized,
and after the antishort cycle period is complete, contactor coil M is
energized. Power is supplied to the compressor and outdoor fan
motor, and the reversing valve switched to the cooling position.
When the fan switch on the thermostat is in the AUTO position, the
indoor blower motor is energized at the YSPD airflow.
3. When the demand for cooling has been satisfied, the 24-V Y signal
is removed, and the M contactor is de-energized. When the fan
switch on the thermostat is in the ON position, the indoor blower
motor continues to run at GSPD. If the fan switch is in the AUTO
position. the indoor motor ramps down after a 60-s delay.
HEATING SEQUENCE OF OPERATION
1. When the fan switch on the thermostat is in the ON position, the
24 V at G brings on the indoor blower motor at the GSPD. When the
fan switch on the thermostat is in the AUTO position, the blower
operates when there is a call for heating by the thermostat.
2. On a call for heating, the thermostat sends 24 V to Y on the defrost
control board. After the anti-short cycle period is complete, the 24-V
signal energizes contactor coil M and power is supplied to the com-
pressor and outdoor fan motor. The reversing valve remains in the
heating position. When the fan switch on the thermostat is in the
AUTO position, the indoor blower is energized at the YSPD.
3. For units equipped with supplementary electric heat, when the heat
pump cannot meet the demand, the thermostat W sends 24 V. This
signal is sent through the defrost control terminals W to Wout and
energizes the WSPD. The 24-V signal energizes 1st stage of elec-
tric heat.
4. When the heating demand is satisfied, the electric heat is de-ener-
gized when the 24-V W signal is removed, and the M contactor is
de-energized when the 24-V Y signal is removed. When the fan
switch on the thermostat is in the ON position, the indoor blower
continues to run. When the fan switch is in the AUTO position, the
indoor blower motor ramps down after a 60-s delay.
See Table 14 for more information.
DEFROST OPERATION
The demand defrost control implements a temperature differential
(delta-T) demand defrost algorithm. The heat pump is allowed to oper-
ate in the heating mode until the combination of outdoor ambient and
outdoor coil temperatures indicate that defrosting is necessary. When
coil temperature is below the initiate point for the ambient temperature
continuously for 4-1/2 min, the heat pump is put into a defrost cycle.
This 4-1/2 min timer eliminates unnecessary defrost cycles caused by
refrigeration surges such as those that occur at the start of a heating
cycle.
A timed inhibit feature prevents the system from responding to a call for
defrost less than 40 min after the initiation of the previous defrost. After
the 40-min inhibit time has expired, temperature conditions must call for
defrost continuously for 4-1/2 min before a defrost cycle is initiated. A
temperature inhibit feature prohibits defrost if the coil temperature is
above 40°F.
A forced-defrost feature puts the system into a defrost period every 6 h
and 4 min of accumulated compressor run-time to recirculate lubricants,
unless the coil temperature is above 40°F and the ambient temperature
is above 50°F. All defrost timing occurs only while the compressor is on.
Defrost curve selection maybe switched to pin 4 if a more aggressive
defrost cycle is necessary.
During the defrost mode, the reversing valve is energized, the outdoor
fan is de-energized, the compressor is energized, and the defrost con-
trol provides a 24-V signal from terminal W out to energize electric heat
stage 1, if the unit is so equipped.
For troubleshooting purposes, the defrost cycle can be manually initi-
ated by shorting the TEST pins together for 5 s while Y is energized.
After removing the short, defrost terminates normally during the TEST
mode.
Table 15: Additional Static Resistance
Size (Tons) CFM Wet Indoor Coil Economizer1
1. The pressure drop through the economizer is greater for 100% outdoor air than
for 100% return air. If the resistance of the return air duct is less than 0.25 IWG,
the unit delivers less CFM during full economizer operation.
Note: Filter pressure drop based on standard filter media tested at velocities not
to exceed 300 ft/min.
Filter/Frame Kit
B36 (3.0)
700 0.01 0.00 0.04
800 0.02 0.01 0.06
900 0.03 0.01 0.08
1000 0.04 0.01 0.10
1100 0.05 0.01 0.13
1200 0.06 0.02 0.16
1300 0.07 0.03 0.17
1400 0.08 0.04 0.18
B48 (4.0)
1100 0.02 0.02 0.04
1200 0.03 0.02 0.04
1300 0.04 0.02 0.05
1400 0.05 0.03 0.05
1500 0.06 0.04 0.06
1600 0.07 0.04 0.07
1700 0.07 0.04 0.08
1800 0.08 0.04 0.09
1900 0.09 0.05 0.10
2000 0.09 0.05 0.11
B60 (5.0)
1100 0.02 0.02 0.04
1200 0.03 0.02 0.04
1300 0.04 0.02 0.05
1400 0.05 0.03 0.05
1500 0.06 0.04 0.06
1600 0.07 0.04 0.07
1700 0.07 0.04 0.08
1800 0.08 0.04 0.09
1900 0.09 0.05 0.10
2000 0.09 0.05 0.11
Table 16: Demand Defrost Selection
Unit Pin Position
024 — 060 2
024 — 060 4*
*For extreme environments as necessary only.

5151094-UIM-H-0220
Johnson Controls Ducted Systems 15
Heat Pump Safety Switch Operation
The unit is equipped with a safety package. The high pressure switch
prevents the pressure in the refrigeration system from becoming too
high. The loss of charge switch protects against loss of charge due to a
leak in the refrigeration system. If either of these safety switches open,
the unit will be shut off for the 5-min anti-short cycle time. Once this has
expired, a 6-h elapsed run timer begins. If a second opening of a safety
switch occurs during this 6-h period, the compressor will be locked out.
To reset the lockout function:
1. Remove power from the control's thermostat first-stage (Y) input for
longer than 2 s.
2. Remove power from R for more than 2 s.
3. Short the TEST pins together for more than 2 s while Y is ener-
gized.
4. Short the TEST pins together for more than 5 s while Y is de-ener-
gized.
Electric Heat Limit Switch Operation
6HK three-phase heat kits use a normally closed low voltage limit
switch, normally closed line voltage limit switch, and a normally closed
fusible link. If the fusible link opens, it must be replaced with the appro-
priate OEM part and the cause must be investigated and corrected.
When the limit switch opens, the heating elements will turn off. The
indoor blower will continue to run. The limit switch will automatically
reset when the temperature has fallen to a normal level, at which time
the heating elements will be turned on again.
* Motor program has 60-s blower off delay on all 5 speed taps.
FIGURE 9: Demand Defrost Control
DEFROST CURVE
SELECTION JUMPER
STATUS LED
TEST PINS
A0349-001
Table 17: Test Pins
Test Pin Shorted With Y Call Without Y Call
Greater than 2 s Bypass ASCD Display error codes
Greater than 5 s Forced defrost Clear error codes
Table 18: Fault Codes
Description STATUS LED
High-pressure switch fault (not in lockout yet) 2 Flashes
System in high-pressure switch lockout (last mode of
operation was normal compressor) 3 Flashes
System in high-pressure switch lockout (last mode of
operation was defrost) 4 Flashes
System in loss of charge switch lockout (last mode of
operation was normal compressor) 5 Flashes
Low Voltage (<19.2 VAC) preventing further relay
outputs for > 2 s 6 Flashes
Low Voltage (<16 VAC) stopped current relay outputs
for > 2 s 7 Flashes
Liquid Line sensor failure (Open or Shorted) 8 Flashes
Outdoor ambient sensor failure (Open or Shorted) 9 Flashes
Control Failure 10 Flashes
Table 19: Thermostat Signals
Signal State Board Function
GON Indoor blower instant on
OFF Indoor blower off after 60-s delay
WON Indoor blower instant on
Electric heat stages on (if so equipped)
OFF Electric heat stages off (if so equipped)
Indoor blower off after 60-s delay
G and W ON Indoor blower instant on in heating speed
Electric heat stages on (if so equipped)
W OFF Electric heat stages off (if so equipped)
Indoor blower switches to continuous fan speed
G and Y
ON
Outdoor fan instant on
Indoor blower instant on in cooling speed
Compressor on (after any anti-short cycle delay)
System operates in heat pump heating mode
Y OFF Compressor instant off Outdoor fan instant off
Indoor blower switches to continuous fan speed
G, Y, and
O
ON
Outdoor fan instant on
Indoor blower instant on in cooling speed
Compressor on (after any anti-short cycle delay)
Reversing valve energized
System operates in cooling mode
Y and O
OFF
Compressor instant off
Outdoor fan instant off
Reversing valve de-energized
Indoor blower switches to continuous fan speed

5151094-UIM-H-0220
16 Johnson Controls Ducted Systems
STARTUP
1. Check the electrical supply voltage being supplied. Ensure it is within
the specified range stated on the unit data plate.
2. Make sure all electrical connections are tight.
3. If the unit is connected to 208-V supply power, the control trans-
former must be wired accordingly.
4. Turn on the unit electrical power.
5. Set the room thermostat to COOL mode and lower the desired tem-
perature setting lower than the room temperature to create a call for
cooling.
6. Measure the total system duct static and set the blower motor cool-
ing speed appropriately per airflow performance tables.
7. If an optional electric heat kit was installed make sure the minimum
blower speed required per Table 13 is set.
8. Make sure all unit panels are in place and secured, and that an air
filter is installed.
Compressor Rotation
Three-phase, scroll compressors operate in only one direction. If the
scroll is drawing low amperage, has similar suction and discharge pres-
sures, or is producing a high noise level, the scroll compressor motor
may be experiencing out of phase rotation and must be corrected.
Change the incoming line connection phasing to obtain the proper rota-
tion.
EXTERNAL STATIC PRESSURE SETUP
To measure external static pressure:
1. Measure the supply air static pressure and record this positive num-
ber.
2. Measure the return air static pressure and record this negative
number.
3. Treat the negative number as a positive and add the two numbers
together. This is total system static.
FIGURE 10: Measuring External Static Pressure
i-0w1035
$
5(7851$,5
'8&7
6833/<$,5
'8&7
0$;35(6685(36,*
,1&+(62):$7(5
i)*w1035

5151094-UIM-H-0220
Johnson Controls Ducted Systems 17
SECTION VII: MAINTENANCE
NORMAL MAINTENANCE
Periodic maintenance consists of changing or cleaning filters and gen-
eral cleaning of the outdoor coil.
FILTERS - Inspect once a month. Replace disposable or clean perma-
nent type as necessary. DO NOT replace permanent type with dispos-
able.
MOTORS - Indoor and outdoor fan motors are permanently lubricated
and require no maintenance.
OUTDOOR COIL - Dirt should not be allowed to accumulate on the out-
door coil surface or other parts in the air circuit. Cleaning should be as
often as necessary to keep the coil clean. If water is used to clean the
coil, ensure the power to the unit is shut off before cleaning.
TROUBLESHOOTING
WARNING
Prior to any of the following maintenance procedures, shut off all
power to the unit, to avoid personal injury.
CAUTION
Exercise care when cleaning the coil so that the coil fins are not dam-
aged.
Do not permit the hot outdoor air discharge to be obstructed by over-
hanging structures or shrubs.
!
!
NOTICE
DO NOT use a pressure washer as coil fin damage will occur.
WARNING
Troubleshooting of components necessarily requires opening the
electrical control box with the power connected to the unit. Use
extreme care when working with live circuit! Check the unit name-
plate for the correct range before making any connections with line
terminals.
CAUTION
The wire number or color and terminal designations referred to may
vary. Check the wiring label inside the control box access panel for
the correct wiring.
!
!

5151094-UIM-H-0220
18 Johnson Controls Ducted Systems
SECTION VIII: TYPICAL WIRING DIAGRAMS
FIGURE 11: Connection Wiring Diagram
THERMOSTAT
BLK
YEL
BLU
BLK 6
POWER SUPPLY
208/230-3-60
USE COPPER
CONDUCTORS
ONLY
PUR 1
YEL 32
WHT/GRY 35 GRN
ID_FAN
(LOW)
(LOW/MED)
(MED)
(MED/HIGH)
(HIGH)
BLK 5
GRN 25
COM
PRI
24V SEC
75 VA
208V
230V
COMPR
L1
L3
L2
L1 T1
T2
L2
C
L
G
N
1
2
3
4
5
1
2
3
4
LOSS OF CHARGE
CAPACITOR
RED 7
BLU 27
RED 29
GND
LUG
WHT 17
BLU 16
BLU 16
BRN 21
WHT 17
RV RVG C M
HPS COIL AMBIENT
BLU 22
YEL 23
BRN 21
4
3
2
1
OD FAN
BLK 8
LOW
VOLTAGE
BOX
COIL
SENSOR AMBIENT
SENSOR
REVERSING
VALVE
SOLENOID
CONTACTOR
COIL
DEFROST CONTROL
DEFROST SETTING
W2
Y1
G
C
R
O
W1/E
INDOOR BLOWER OFF DELAY: 60 SEC
(COOLING SPEED)
(HEATING SPEED)
(CONTINUOUS FAN)
BLU 37
BRN 38
WHT/GRY 36
1
2
3
4
5
6
FEMALE CONNECTOR
FOR 6HK HEATER KIT
YEL 33
BLU 28
PUR 2
RED 30
GRN 24
LINE VOLTAGE
FIELD INSTALLED POWER
LOW VOLTAGE
FIELD INSTALLED CONTROL
BLK/WHT 12
BRN/WHT 13
RED 9
OD FAN
MOTOR
GRN
5
4
3
2
6
1BLK
BRN
GRN 10
RED
LPS
HI PRESS
ROYW
CW out
LT BLU 20
LT BLU 20
YEL 19
YEL 19
WHT 34
ORG 31
BLU 39
THREE PHASE
HEAT PUMP WITH OR WITHOUT
ELECTRIC HEAT
CONNECTION WIRING DIAGRAM
CAUTION - OPEN ALL DISCONNECTS
BEFORE SERVICING THIS UNIT
Demand Defrost Fault Codes
Flashes Fault Condition
10 RED FLASHES
9 RED FLASHES
8 RED FLASHES
7 RED FLASHES
6 RED FLASHES
5 RED FLASHES
4 RED FLASHES
3 RED FLASHES
2 RED FLASHES
RAPID RED
SLOW RED
STEADY RED
LED OFF NO POWER TO CONTROL
COMPRESSOR OPERATION ACTIVE - COMPRESSOR CONTACTOR ENERGIZED
CONTROL NORMAL OPERATION - NO CALL FOR COMPRESSOR
CONTROL NORMAL OPERATION - ASCD (ANTI SHORT CYCLE DELAY) ACTIVE
HIGH-PRESSURE SWITCH FAULT ( NOT IN LOCKOUT YET )
SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT ( LAST MODE OF OPERATION WAS NORMAL COMPRESSOR)
SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT ( LAST MODE OF OPERATION WAS DEFROST)
SYSTEM IN LOW-PRESSURE SWITCH LOCKOUT ( LAST MODE OF OPERATION WAS NORMAL COMPRESSOR)
LOW VOLTAGE (<19.2 VAC) PREVENTING FURTHER RELAY OUTPUTS FOR > 2 SECONDS
LOW VOLTAGE (< 16 VAC) STOPPED CURRENT RELAY OUTPUTS FOR > 2 SECONDS
LIQUID LINE SENSOR FAILURE ( OPEN OR SHORTED)
OUTDOOR AMBIENT SENSOR FAILURE ( OPEN OR SHORTED)
CONTROL FAILURE
SECOND STAGE RELAY
OR SEQUENCER
FIRST STAGE RELAY
OR SEQUENCER
24V COMMON
FOR WIRING WITH ELECTRIC HEATERS
SEE SCHEMATIC ON HEATER ACCESSORY.
BLOWER
MOTOR
SEE NOTE 8
3A
FUSE
208/230-3-60
XFMR
1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY, LOCAL AND/OR
NATIONAL CODES IN EFFECT AT THE TIME OF INSTALLATION OF THE UNIT.
2. CAUTION : LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING
CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS
OPERATION. IF ANY OF THE WIRING, AS SUPPLIED WITH THE UNIT, MUST
BE REMOVED, IT MUST BE REPLACED WITH TYPE 105 C. 600 VOLT
WIRE OR EQUIVALENT CLEARLY RENUMBERED FOR IDENTIFICATION.
VERIFY PROPER OPERATION AFTER SERVICING.
3. FACTORY WIRED FOR 230 VOLT THREE-PHASE SUPPLY POWER. FOR 208 VOLT,
MOVE BLACK WIRES FROM THE 230 TO THE 208 VOLT TAP ON THE TRANSFORMER.
4. MOTORS ARE INHERENTLY PROTECTED.
NOTES:
CRANKCASE
HEATER
GRN
TEMPERATURE
SWITCH
OPTIONAL CRANKCASE HEATER
BLK
BLK
BLK
THIS UNIT IS WIRED
FOR THREE-PHASE POWER.
DO NOT CONNECT TO
A SINGLE-PHASE SUPPLY.
NOTICE
L3 T3
CONTACTOR
CONTACTOR
CONTACTOR
5. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND/OR CIRCUIT BREAKER SIZE
AND MINIMUM CIRCUIT AMPACITY.
6. SELECT COOLING (YELLOW) BLOWER SPEED THAT WILL DELIVER
APPROXIMATELY 400 CFM/TON FOR COOLING AND HEAT PUMP OPERATION.
7. IF ELECTRIC HEATING IS INSTALLED, SELECT A HEATING (WHITE/GRAY)
BLOWER SPEED THAT DELIVERS SUFFICIENT AIRFLOW FOR THE AMOUNT
(KW) OF HEAT INSTALLED. SEE TABLE IN INSTALLATION INSTRUCTIONS.
8. BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE TYPICAL,
BUT MAY VARY BY MODEL AND APPLICATION.
5146414-UWD-A-0715

5151094-UIM-H-0220
Johnson Controls Ducted Systems 19
FIGURE 12: Ladder Wiring Diagram
THREE PHASE
HEAT PUMP WITH OR WITHOUT
ELECTRIC HEAT
CAUTION - OPEN ALL DISCONNECTS
BEFORE SERVICING THIS UNIT
COM
PRI
24V SEC
75 VA
208V
230V
L1 L2
COMPRES
L3
L1
L2
BLOWER
MOTOR N
L
G
CAPACITOR
T1
L1
L2
T2
DEFROST
CONTROL
RELAY
BLK BLU
RED 7
OD FAN
MOTOR
R
C
S
BLK/WHT 12
RED 9
BRN/WHT 13
BLK 5 PUR 2
BLK 6 PUR 1
XFMR
LADDER WIRING DIAGRAM
Y1
R
G
C
O
THERMOSTAT
WHT 17
BLU 16
BLU 16
BRN 21
WHT 17
RV RVG C M
HPS COIL AMBIENT
BLU 22
YEL 23
BRN 21
4
3
2
1
COND FAN
LOW
VOLTAGE
BOX
COIL
SENSOR
AMBIENT
SENSOR
REVERSING
VALVE
SOLENOID
CONTACTOR
COIL
DEFROST CONTROL
DEFROST SETTING
W1/E
BLU 37
BRN 38
WHT/GRY 36
W2
LPS
HI PRESS
ROYW
CW out
LT BLU 20
LT BLU 20
YEL 19
YEL 19
WHT 34
ORG 31
BLU 39
CRANKCASE
HEATER
GRN
BLK 8
GRN
BLK
BLK
BLOWER
MOTOR
5
3
C
1
4
2
3A
FUSE
TEMPERATURE
SWITCH
BLK
GRN
208/230-3-60
YEL 33
GRN 25
RED 30
WHT/GRY 35
YEL 32
BLU 27
RED 29
BLU 28
LOSS OF CHARGE
WIRING DIAGRAM FOR
HEATER KIT:
6HK06501825
1
2
3
4
5
6
SEE HEATER WIRING DIAGRAM FOR ALTERNATE
HEATER ACCESSORY KITS.
OPTIONAL ELECTRIC
HEATER ACCESSORY
OPTIONAL CRANKCASE HEATER WIRING
L3
T3
L3
YEL
L1
L2
L3
HE6 HE5
HE4
HE3
HE2 FL
FL
FL
FL
FL
L1
L2
L3
GND
1
2
3
4
5
6
RLY 4
RLY 5
RLY 6
RLY 1
RLY 2
RLY 3
HE1
FL
LS LS
WHT
BLU
PUR
RED/WHT
BLK
BRN
BLU
BLU
BLU
BLU
BLU
BLU
YEL
YEL
YEL
YEL
BLK
BLK
BLK
BLK
YEL
BLK
BLK
BLU
YEL BLK
YEL
BLU
BLU
YEL
BLK
BLU
WHT WHT
WHT
WHT
BLU
BLU
BLU
BLU
SEE NOTE 8
GND
LINE VOLTAGE
FIELD INSTALLED POWER
LOW VOLTAGE
FIELD INSTALLED CONTROL
Demand Defrost Fault Codes
Flashes Fault Condition
10 RED FLASHES
9 RED FLASHES
8 RED FLASHES
7 RED FLASHES
6 RED FLASHES
5 RED FLASHES
4 RED FLASHES
3 RED FLASHES
2 RED FLASHES
RAPID RED
SLOW RED
STEADY RED
LED OFF NO POWER TO CONTROL
COMPRESSOR OPERATION ACTIVE - COMPRESSOR CONTACTOR ENERGIZED
CONTROL NORMAL OPERATION - NO CALL FOR COMPRESSOR
CONTROL NORMAL OPERATION - ASCD (ANTI SHORT CYCLE DELAY) ACTIVE
HIGH-PRESSURE SWITCH FAULT ( NOT IN LOCKOUT YET )
SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT ( LAST MODE OF OPERATION WAS NORMAL COMPRESSOR)
SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT ( LAST MODE OF OPERATION WAS DEFROST)
SYSTEM IN LOW-PRESSURE SWITCH LOCKOUT ( LAST MODE OF OPERATION WAS NORMAL COMPRESSOR)
LOW VOLTAGE (<19.2 VAC) PREVENTING FURTHER RELAY OUTPUTS FOR > 2 SECONDS
LOW VOLTAGE (< 16 VAC) STOPPED CURRENT RELAY OUTPUTS FOR > 2 SECONDS
LIQUID LINE SENSOR FAILURE ( OPEN OR SHORTED)
OUTDOOR AMBIENT SENSOR FAILURE ( OPEN OR SHORTED)
CONTROL FAILURE
1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY, LOCAL AND/OR
NATIONAL CODES IN EFFECT AT THE TIME OF INSTALLATION OF THE UNIT.
2. CAUTION : LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING
CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS
OPERATION. IF ANY OF THE WIRING, AS SUPPLIED WITH THE UNIT, MUST
BE REMOVED, IT MUST BE REPLACED WITH TYPE 105 C. 600 VOLT
WIRE OR EQUIVALENT CLEARLY RENUMBERED FOR IDENTIFICATION.
VERIFY PROPER OPERATION AFTER SERVICING.
3. FACTORY WIRED FOR 230 VOLT THREE-PHASE SUPPLY POWER. FOR 208 VOLT,
MOVE BLACK WIRES FROM THE 230 TO THE 208 VOLT TAP ON THE TRANSFORMER.
4. MOTORS ARE INHERENTLY PROTECTED.
NOTES:
THIS UNIT IS WIRED
FOR THREE-PHASE POWER.
DO NOT CONNECT TO
A SINGLE-PHASE SUPPLY.
NOTICE
5. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND/OR CIRCUIT BREAKER SIZE
AND MINIMUM CIRCUIT AMPACITY.
6. SELECT COOLING (YELLOW) BLOWER SPEED THAT WILL DELIVER
APPROXIMATELY 400 CFM/TON FOR COOLING AND HEAT PUMP OPERATION.
7. IF ELECTRIC HEATING IS INSTALLED, SELECT A HEATING (WHITE/GRAY)
BLOWER SPEED THAT DELIVERS SUFFICIENT AIRFLOW FOR THE AMOUNT
(KW) OF HEAT INSTALLED. SEE TABLE IN INSTALLATION INSTRUCTIONS.
8. BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE TYPICAL,
BUT MAY VARY BY MODEL AND APPLICATION.

5151094-UIM-H-0220
20 Johnson Controls Ducted Systems
FIGURE 13: R-410A Quick Reference Guide
R-410A QUICK REFERENCE GUIDE
Refer to Installation Instructions for specific installation requirements
R-410A refrigerant operates at 50 - 70 percent higher pressures than R-22. Be sure that servicing
equipment and replacement components are designed to operate with R-410A.
R-410A refrigerant cylinders are rose colored.
Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400, or DOT BW400.
Recovery equipment must be rated for R-410A.
DO NOT use R-410A service equipment on R-22 systems. All hoses, gages, recovery cylinders, charging
cylinders and recovery equipment must be dedicated for use on R-410A systems only.
Manifold sets must be at least 700 psig high side, and 180 psig low side, with 550 psig retard.
All hoses must have a service pressure rating of 800 psig.
Leak detectors must be designed to detect HFC refrigerants.
Systems must be charged with liquid refrigerant. Use a commercial type metering device
in the manifold hose.
R-410A can only be used with POE type oils.
POE type oils rapidly absorb moisture from the atmosphere.
Vacuum pumps will not remove moisture from R-410A refrigerant oils.
Do not use liquid line driers with a rated working pressure rating less than 600 psig.
Do not install suction line driers in the liquid line.
A liquid line drier is required on every unit.
Do not use a R-22 TXV. If a TXV is to be used, it must be a R-410A TXV.
Never open system to atmosphere when under a vacuum.
If system must be opened for service, evacuate system then break the vacuum with dry nitrogen
and replace all lter driers.