Jon-Don PE1200 Guide

Safety, Operation and Maintenance Manual
with Parts List
Please read before use!
1200 PSI
Important Information and Safety Instructions
Register your Machine at www.jondon.com
Serial No:
© 2013 Copy Rights Reserved Jon-Don, Inc.
Prospector PE1200 High Pressure
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Reliable Power
Innovative Design
Safe & Easy to Use
Powerful Extracting
Easy Transport
Patented Features
Model No. PE1200

(1) 12-Gallon, 1200 PSI Hard Surface Extractor
Operating Manual Table of Contents
Warranty Policy ................................................................................................................................................... 2
1.0 Safety Instructions ........................................................................................................................................ 3
2.0 Grounding Instructions ................................................................................................................................ 3
3.0 Prepare Unit for Use ..................................................................................................................................... 4
3.1 Automatic Chemical Feed....................................................................................................................... 5
3.2 Pressure Pump System............................................................................................................................. 5
3.3 Vacuum System........................................................................................................................................ 6
4.0 Set-Up and Operating................................................................................................................................... 7
4.1 Water and Chemical Dilution - Auto Fill................................................................................................ 7
4.2 Connection of Solution Hose................................................................................................................... 8
4.3 Power Priming the High Pressure Pump.................................................................................................. 9
4.4 Connection of Auto-Dump Hose ........................................................................................................... 10
4.5 Adjusting the Pressure............................................................................................................................ 11
4.6 Switch Panel........................................................................................................................................... 12
5.0 Shutdown Procedures ................................................................................................................................. 13
6.0 Maintenance ................................................................................................................................................ 14
6.1 Clean Chemical Feed Filter .................................................................................................................. 14
6.2 Clean Chemical Feed Foot Valve........................................................................................................... 14
6.3 Clean Fresh Water Tank Filter ............................................................................................................... 14
6.4 Clean Vacuum Shut-Off Float Assembly Screen ................................................................................... 14
6.5 Clean Clear View In-Line Filter............................................................................................................. 14
6.6 Clean Auto-Dump Pump-Out ............................................................................................................... 15
6.7 Rinse Out Recovery Tank ...................................................................................................................... 15
6.8 Clean Auto-Dump Pump-Out ................................................................................................................ 15
6.9 Flush Solution Tank Pump..................................................................................................................... 15
6.10 Clean Pump Inlet Filter........................................................................................................................ 17
6.11 Flush Chemical System........................................................................................................................ 17
7.0 Storage and Freeze Protection ................................................................................................................... 18
8.0 Trouble Shooting Guide.............................................................................................................................. 19
9.0 Wiring Diagram .......................................................................................................................................... 21
10.0 Solution Tank Schematic Drawing and Parts List ................................................................................. 22
11.0 Recovery Tank Schematic Drawing and Parts List ............................................................................... 23
12.0 Base with Vac Components Schematic Drawing and Parts List............................................................25
13.0 Base with Vac and Pump Components Drawing and Parts List ...........................................................26

(2) 12-Gallon, 1200 PSI Hard Surface Extractor
Dear Valued Customer,
Congratulations on the purchase of your Prospector 1200 hard surface extractor! The world of oor care is becoming
more high-tech and competitive and we strive to provide you with the most innovative products. Our hard surface
extractor is yet another example of this, bringing a new dimension to tile, grout and carpet cleaning with its cutting-edge
features, quality and value.
Please review this manual, paying careful attention to the “Safety Instructions” section. Keep in mind that any
unnecessary damage, neglect or abuse of this machine will void your warranty. You can be condent that simple
maintenance will ensure that your Prospector carpet extractor provides quality performance for many years to come.
If warranty questions arise, please consult your manual or contact your local Jon-Don store. Should you have any
questions regarding maintenance, replacing parts, or ordering parts please call your local Jon-Don service department, or
our technical support team at 800-556-6366 extension 8291.
Before you begin using your carpet extractor, please thoroughly review this owner’s manual.
Again congratulations on the purchase of your Prospector Prospector 1200 hard surface extractor.
New Equipment Warranty
Lifetime on roto-molded body, 2-years on vacuum motors, 1-year on pump, tools and all electrical parts.
Warranty Policy
All equipment is inspected and tested before shipping from the manufacturer. All parts are warranted to be new and
free from defects in workmanship and material, under normal use to the original retail purchaser. This warranty limits
manufacturer’s liability for defects in workmanship or materials for replacement of defective parts only. The manufacturer
accepts no liability for incidental or consequential damages arisen from the use of any equipment, defective or not.
This warranty is in lieu of all expressed or implied warranties and is extended only to the original retail purchaser.
Manufacturer sales and service representatives are not authorized to waive or alter the terms of this warranty, or to
increase the obligations of the manufacturer under the warranty. Parts replaced or repaired under this warrant are
warranted for the remainder of the original warranty period.
Freight charges and travel charges to and from the service provider shall be covered for ninety (90) days from the
purchase date. After the ninety (90) day period, these freight charges shall be paid by the equipment owner, subject to
manufacturer discretion. Certain circumstances may require additional consideration. No travel charges shall be covered
after ninety (90) days.
The manufacturer covers up to one (1) year (365 days) of service labor at the manufacturer’s calculated hourly labor rate/
repair time when performed by a manufacturer’s authorized service provider. Ultimately, labor reimbursement costs are at
the discretion of the manufacturer. After one (1) year, the original retail purchaser is responsible for all labor costs with no
manufacturer reimbursement.
The warranty starts on the purchase date by the original purchaser from an authorized Jon-Don, Inc. distributor, subject to
proof of purchase. The Machine Registration Form must be completed online at the time of purchase. If proof of purchase
cannot be identied, the warranty start date is ninety (90) days after the date of sale to an authorized Jon-Don, Inc.
distributor.

1.0 Safety Instructions
READ THIS MANUAL BEFORE USING YOUR HARD SURFACE EXTRACTOR. KNOW THE PROPER
OPERATION, CORRECT APPLICATIONS AND THE LIMITATIONS OF THIS EQUIPMENT BEFORE USE.
Reduce the Risk of Fire, Electric Shock or Injury:
• Use only as described in this manual. Use only the attachments recommended by the manufacturer.
• Test all outlets with an outlet tester before plugging machine into any outlet. Plug cord into the nearest grounded outlet.
• Overloaded circuit may not always trip circuit breaker. Reduced voltage to machine on overloaded circuit will prevent
components from operating properly.
• The two (2) power cords must be plugged into separate circuits during operation. Power Cord 1 (left side) must be on
a 20 Amp circuit to use both vacuums. Power Cord 2 (right side) must be on a 15 Amp circuit if the Auto Pump-Out is
not used or a 20 Amp circuit if it is used.
• DO NOT unplug by pulling on the cord, grasp the plug. DO NOT pull unit by the cord.
• Keep cord away from heated surfaces.
• DO NOT use if cord or plug are damaged.
• Never attempt adjustments or repairs while the machine is plugged in.
• DO NOT use outdoors, in standing water on wet surfaces.
• Pay close attention when using machine near children.
• DO NOT pick up ammable or combustible materials or use machine where they may be present.
• DO NOT clean with solutions that are at temperatures above 140 degrees Fahrenheit.
• DO NOT allow pump to run dry. Always maintain an adequate solution level to supply solution pump.
• DO NOT leave machine outdoors, in extreme heat or cold. Harsh weather elements will damage components and void
warranty.
• Lift using only the appropriate handles.
• Always wear the appropriate clothing and safety equipment when operating the machine.
• Keep all body parts, hair and loose clothing away from openings and moving parts.
• Use extra care when cleaning stairs. DO NOT move unit up or down stairs when tanks are full of water. Drain solution
and recovery tanks before moving unit up or down stairs.
• Water may spill, drip or be exhausted from vacuums during operation. Place unit in an area where water will not cause
damage or use a drop cloth to protect surfaces.
• DO NOT use Citrus Acid, Buterol or harsh degreasers inside the machine.
• Use common sense to protect yourself and others from injury when using the machine.
2.0 Grounding Instructions
DANGER: IMPROPER GROUNDING METHOD CAN RESULT IN A RISK OF ELECTRIC SHOCK.
Electrical equipment must be grounded. If the machine should malfunction or breakdown, grounding provides a path
of least resistance for electrical current to reduce the risk of electric shock. The Carpet Extractor is equipped with a
cord containing a grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to a at bed terminal. The
grounding wire is the wire with insulation and an outer green surface, with or without yellow stripes.
(3) 12-Gallon, 1200 PSI Hard Surface Extractor

2.0 Grounding Instructions Continued
Grounding Method
The electric Carpet Extractor is for use on a normal 120 volt circuit. It has a grounded plug that ts the outlet illustrated
in Figure A. If a properly grounded outlet is not available, a temporary adapter, such as the adapter illustrated in Figure B
and C, may be used to connect the plug into a 2-pole outlet, as shown in Figure C.
The temporary adapter should be used only until a properly grounded outlet, Figure A, can be installed by a qualied
electrician. The green colored rigid ear lug or grounding means extending from the adapter must be connected to a
permanent ground, such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place
by its grounding means and a metal screw, as shown in Figure C.
WARNING:
Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualied
electrician or service person if you are in doubt as to whether the outlet is properly grounded. DO NOT modify the plug
provided with the equipment. If it will not t into the outlet, have a proper outlet installed by a qualied electrician.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code.
3.0 Prepare Unit for Use
DO NOT USE ON WET SURFACES. DO NOT EXPOSE TO RAIN. STORE INDOORS.
• All Hard Surface Extractors, no matter what the time of year, are shipped with antifreeze in the solution lines. Prior
to rst use, ll the tank with one gallon of warm water. Attach the hose and using the hand tool wand, ush out the
system by spraying the one gallon of water through the pump.
• Attach the 1-1/2 inch vacuum hose and the brass quick disconnect.
• Fill the solution tank with warm water (less than 100 degrees Fahrenheit). Fill to approximately 4 inches from the top.
Use a liquid detergent made for carpet cleaning or upholstery. Read and mix to the dilution ratios as directed.
3.1 Automatic Chemical Feed
WARNING: THE HARD SURFACE EXTRACTOR IS DESIGNED FOR US WITH WATER-BASED CLEANING
SOLUTIONS, SUCH AS LOW-FOAMING DETERGENTS OR ACID RINSES. Never use dry solvent solutions.
The use of dry solvents in your extractor will void the warranty.
Chemical Metering: the Hard Surface Extractor is equipped with an
automatic water ll/chemical feed metering system. As the solution tank
lls with water, cleaning concentrate is drawn into the solution tank at
a designated rate, via metering tip. A complete set of metering tips are
included.
Metering Tip Replacement: to adjust the amount of cleaning
concentrate being drawn, simply remove the plastic supply tube from the
chemical feed metering valve (Figure 1). Unscrew the colored metering
tip and replace with the tip that corresponds to the portable dilution ratio
for your cleaning product (Figure 2).Reconnect the plastic supply tube.
(4) 12-Gallon, 1200 PSI Hard Surface Extractor

Figure 2: Metering Tip Dilution Ratios
Tip Color
Concentrated
Dilution Ratio
(oz./gal.)
Liquids Powders
Tan 0.30 ---
Orange 0.40 ---
Turquoise 0.50 ---
Pink 0.75 ---
Clear 1.00 ---
Brown 1.12 ---
Red 1.50 ---
White 1.75 ---
Green 2.00 0.25
Blue 2.50 0.30
Yellow 3.75 0.47
Black 5.00 0.63
Purple 8.50 1.06
Gray 11.50 ---
None 16.25 ---
Setup: inside the solution tank is a bottle oat. Check the chemical feed
supply foot valve for debris and clean if necessary. Insert the line into the
cleaning concentrate so that it touches the bottom of the bottle. Set cleaning
concentrate on the machine or inside the fresh water solution tank opening.
Connect the ll hose to the quick disconnect located on the back of the
machine. Attached the water supply hose to any available faucet. It may
require adapters to t the various faucet combinations you will encounter.
Never force a threaded tting. Place a towel over the faucet connection
so that any spray will be controlled. Turn on the water and check the hose
connections for leaks.
The solution tank will ll approximately half full (about 5-gallons). As the
tank is lling, cleaning concentrate is being drawn into the solution tank.
Shutdown: before the end of each job, turn off the water supply to
prevent the solution tank from becoming completely full. With the cleaning
completed and the solution pump turned off, disconnect the ll hose from the
faucet, drain the water in the ll hose back into the solution tank and remove
the ll hose. Remove the chemical feed supply tube from the chemical
solution jug, clean the lter and place into the solution tank. Vacuum out the
solution tank and clean the solution tank water lter.
3.0 Prepare Unit for Use Continued
3.1 Automatic Chemical Feed Continued
Liquid Concentrates: the Hard Surface Extractor comes with the orange metering tip installed at the factory. This tip
is rated for a 0.4 oz. of chemical per gallon of water, which is a standard dilution ratio for the most popular liquid cleaning
products on the market. Refer to your product’s dilution ratio for portable extractors and select the proper metering tip
from the chart displayed in Figure 2.
Fresh Water Rinse: for fresh water rinsing, simply leave the chemical supply tube in the solution tank.
Manual Filling: to use the Hard Surface Extractor without the automatic lling system, simply pre-mix your solution.
3.2 Pressure Pump System
The Hard Surface Extractor utilizes a twin piston pump which is adjustable from 100-1200 PSI. Never operate the pump
at a pressure setting over 1200 PSI or without water in the solution tank. Doing so will damage the pump and will void
the warranty. Anytime the Hard Surface Extractor has been stored for a period of time or has had the pump run “dry,”
the solution pump will have to be primed to remove air which might be trapped in the pumping system (see “Priming the
Solution Pump” section).
When high pressure drop is engaged, a pressure drop of approximately 100 PSI is considered normal. However, if
pressure drops greatly exceeding 100 PSI or if there is strong pulsation in the solution hose, prime the pump.
Pressure Regulator (Unloader Valve): pressure is easily adjusted by a pressure regulator located on the rear of the
machine next to the pressure gauge, only when the valve to a wand or high pressure valve is engaged. To increase the
solution pressure, twist the regulator handle clockwise. DO NOT operate the pump above 1200 PSI.
Priming the Solution Pump: connect the pressure hose to the female quick disconnect (QD) on the front of the
machine. Insert an open-ended male QD into the female QD on the end of the pressure hose.
Turn on the pressure pump switch and the vacuum switches (both vacuum I and II switches). Direct the solution back
into the recovery tank through the vacuum inlet. Cup your hand around the vacuum inlet allowing the vacuum from the
Hard Surface Extractor to pull the solution through the solution hose. Allow solution to run for 10 seconds. This allows
the solution to push out any air in the pumping system. Repeat this procedure if necessary. When the pressure hose is
connected to the wand, the pressure drop should only be approximately 100 PSI.
(5) 12-Gallon, 1200 PSI Hard Surface Extractor

3.0 Prepare Unit for Use Continued
3.3 Power Priming the Solution Pump
Once water is in the solution tank, the solution pump must be
primed:
• Turn ON both vacuums then the solution pump. The
vacuum will pull solution through the pump into the
vacuum tank.
• Connect the short prime hose that was included with your
machine to the solution outlet quick connect and place the
open end of priming hose inside the vacuum hose barb.
• Cup a hand around the hose and barb to increase the
vacuum suction on the hose. When the pump is primed,
you will hear the pulsation of the pump change.
• After priming, turn OFF the solution pump. Disconnect the prime hose and connect your solution hose and tool.
If the pump still does not prime or if ow is low or unsteady, check the hose from the solution tank to the pump (as well
as the lter) for clogging, kinks or restrictions. Clean or replace hose and/or lter and repeat the priming process.
If you are having trouble with the pump, refer to the “Trouble Shooting Guide” section or contact the Jon-Don technical
support team for advice or assistance.
Turn on the pressure pump switch and the vacuum switches (both vacuum I and II switches). Direct the solution back
into the recovery tank through the vacuum inlet. Cup your hand around the vacuum inlet allowing the vacuum from the
Hard Surface Extractor to pull the solution through the solution hose. Allow solution to run for 10 seconds. This allows
the solution to push out any air in the pumping system. Repeat this procedure if necessary. When the pressure hose is
connected to the wand, the pressure drop should only be approximately 100 PSI.
3.3 Vacuum System
Vacuum Motors: the Hard Surface Extractor utilizes a unique two (2) vacuum system, using one (1) 3-stage and one
(1) 2-stage motor, which produces both outstanding vacuum lift and airow for superior extraction and drying times.
The vacuum system can be used with one vacuum motor for cleaning delicate fabrics or both vacuum motors for carpet
cleaning, water extraction and hard surface cleaning.
Vacuum Float Assembly Warning System: the oat assembly on the vacuum stand pipe prevents the waste tank
from overowing the stand pipe and damaging the vacuum motors. Motors will reach a fast, high-pitched sound alerting
you when the recovery tank is about to over ow. When this happens, immediately turn OFF the vacuum switches and
empty the waste tank.
The oat assembly has a lter to prevent lint and debris from entering the stand pipe. Refer to the “Maintenance” section
for removal and proper cleaning.
Recovery Tank: An optional in-line lter (OE-ILF-EA) can be purchased and is recommended for use with all jobs.
It is also necessary to use a defoamer to eliminate foam build-up in the recovery tank which could lead to foam/
moisture entering the vacuums and contributing to early failure of the vacuum motors.
If moisture does enter the vacuum motors, contact your local Jon-Don service center. To prevent moisture from damaging
the vacuum motors during storage, empty the recovery tank and store with the lid open.
(6) 12-Gallon, 1200 PSI Hard Surface Extractor

(7) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation
4.1 Electrical Cords
Two (2) 25-foot power cords are supplied with your Hard Surface Extractor. Cord
1 powers both vacuum motors and Cord 2 powers the high pressure solution pump
and waste pump. The amperage required by each cord requires that the two (2)
cords be plugged into separate circuits.
• Cord 1 (left side): will require a 20 Amp circuit to run both vacuums.
• Cord 2 (right side): can be plugged into a 15 Amp circuit if the auto-dump
pump-out is not used or a 20 Amp circuit if the auto-dump pump-out is used.
20 Amp circuits are usually found in kitchens and bathrooms. Make sure not other
items are plugged into these circuits. An overloaded circuit may not always trip the
breaker and may not provide sufcient power to operate the machine. Plug the two
(2) cords into two (2) outlets from different circuits.
4.2 Water and Chemical Dilution – Auto Fill
NOTE: THIS FEATURE CAN ONLY BE USED WHEN THE AUTO FILL FEATURE IS BEING USED.
The chemical dilution rate is controlled by the metering tip and the dilution rate can only changed by changing the
metering tip (see section “How to Change the Metering Tip” on page 11 for instructions).
Chemical Feed Setup
• Remove the chemical feed hose from the solution tank. Make sure the oat is attached to the valve and hanging freely.
• Place the end of the hose into a container of liquid chemical.
• If the tip is removed and the proportioning system operated with no tip, the dilution rate will be 8:1 (the equivalent to
adding 16-1/4 oz. of chemical to each gallon of water).
• If a fresh water rinse with no chemical is desired, simply leave the chemical feed hose inside the solution tank.
Cord 1 (left side) Cord 2 (right side)
Float
Float Hanger
Chemical Feed Hose
Proportioning Valve
How to Change the Metering Tip
• Remove the chemical feed hose from the barb on the side of the proportioning valve.
• Unscrew and remove the old tip.
• Screw in the proper tip for your chemical tip and place the hose back on the barb.

(8) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
4.2 Water and Chemical Dilution – Auto Fill Continued
Metering Tip Kit
The Metering Tip Kit contains 14 different colored metering tips, allowing dilution rates from 11:1 up to 427:1. Refer to
the chart below to select the tip that meets the dilution rate for your chemical application.
• For example, if you require 1-1/2 ounces of chemical per gallon of water, change to the red metering tip with the
dilution rate of 85:1.
• The dilution rates are based on chemicals with water-like viscosity. Thicker (more viscous) chemicals will dilute at a
different rate.
• DO NOT use powdered chemicals in the machine. Use of powdered chemicals will void your warranty.
• Contact your distributor if you have questions about your chemical.
Metering Tip Chart
Tip Color Chemical Dilution Rates
Oz. / Gal. Ratio
Tan 0.30 427:1
Orange 0.40 320:1
Turquoise 0.50 256:1
Pink 0.75 170:1
Light Blue 1.00 128:1
Brown 1.12 114:1
Red 1.50 85:1
White 1.75 73:1
Green 2.00 64:1
Blue 2.50 51:1
Yellow 3.75 34:1
Black 5.00 26:1
Purple 8.50 15:1
Gray 11.50 11:1
No Tip 16.25 8:1
Water Supply
Once the correct metering tip is in place:
• Connect the auto-ll water supply hose to the water inlet (the male QD on the front of the machine).
• Connect the other end of the hose to a water faucet and then turn the water ON.
• Hot water can be used as long as it does not exceed 140 degrees Fahrenheit.
Chemical Feed Hose
Connecttheauto-llwatersupply
hose to solution inlet (male QD on
the front of the machine).
Connecttheauto-llwatersupply
hose to a faucet and turn water
ON.

(9) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
4.2 Connection of Solution Hose
Connect the high pressure solution hose to the solution outlet (female QD on the front of the machine). Connect the other
end of the hose to the male QD on the cleaning tool. When you are ready to start cleaning, turn the solution pump switch
to the ON position.
Connect the male end of the HP
solution hose assembly to the
femalesolutionoutletttingon
the machine. Connect the female
end to the cleaning tool.
HP Solution Hose Assembly 25 ft.
Hose: MP-SBHT25-EA
Male QD: MP-BH261-EA
Female QD: MP-BH260-EA
4.3 Power Priming the Solution Pump
Once water is in the solution tank, the solution pump must be
primed:
• Turn ON both vacuums then the solution pump. The
vacuum will pull solution through the pump into the
vacuum tank.
• Connect the short prime hose that was included with your
machine to the solution outlet quick connect and place the
open end of priming hose inside the vacuum hose barb.
• Cup a hand around the hose and barb to increase the
vacuum suction on the hose. When the pump is primed,
you will hear the pulsation of the pump change.
• After priming, turn OFF the solution pump. Disconnect the prime hose and connect your solution hose and tool.
If the pump still does not prime or if ow is low or unsteady, check the hose from the solution tank to the pump (as well
as the lter) for clogging, kinks or restrictions. Clean or replace hose and/or lter and repeat the priming process.
If you are having trouble with the pump, refer to the “Trouble Shooting Guide” section or contact the Jon-Don technical
support team for advice or assistance.
Turn on the pressure pump switch and the vacuum switches (both vacuum I and II switches). Direct the solution back
into the recovery tank through the vacuum inlet. Cup your hand around the vacuum inlet allowing the vacuum from the
Hard Surface Extractor to pull the solution through the solution hose. Allow solution to run for 10 seconds. This allows
the solution to push out any air in the pumping system. Repeat this procedure if necessary. When the pressure hose is
connected to the wand, the pressure drop should only be approximately 100 PSI.

(10) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
Optional In-Line Filter
An optional in-line lter (OE-ILF-EA) can be purchased and is recommended for use with all jobs.
Short Vacuum Hose with Cuffs Vacuum Hose
1-1/2” x 25-Foot with 2” and
1-1/2” Cuffs
4.4 Connection of Auto-Dump Hose
The auto-dump hose is a 50-foot section of a 3/4” garden hose.
• Remove the cap from the auto-dump outlet tting on the back of the machine.
• Connect the auto-dump hose to the outlet tting.
• Place the other end of the hose in a commode or drain connected to a sanitary sewer system.
• Secure the hose end to prevent movement during pumping.
Use defoamer to prevent foam build-up in the recovery tank during cleaning and to keep foam/moisture from
entering vacuums.
When ready to being cleaning, turn the waste pump switch to the ON position.
DO NOT turn on the waste pump switch unless the auto-dump hose is connected and has been routed to a proper
drain.
Connectthefemalegardenhosettingendoftheauto-
dumphosetotheoutletttingonthebackoftherecovery
tank. Place the other end of the hose in a sanitary drain.
50-Foot Auto-Dump Hose
Part No. 80-0112
If not using the auto-dump feature, the auto-dump hose does not need to be connected. When the recovery tank lls
during cleaning, the oat ball assembly in the vacuum inlet lter will rise and will automatically shut-off the vacuum air
ow to prevent the recovery tank from overlling and waste from getting into the vacuums. When this occurs:
• Immediately turn OFF the vacuum switches.
• Drain the recovery tank. Turn OFF the pump switch while draining the tank. Turn pump switch back ON upon
resumption of cleaning.
• Close the dump valve and turn the vacuum switches back ON when ready to resume cleaning.

(11) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
4.4 Connection of Auto-Dump Hose Continued
If the auto-dump or vacuum shut-off is not working properly, refer to the “Trouble Shooting Guide” section or contact
your distributor for advice or assistance.
Float Assembly
Part No. 80-0012
Drain Recovery Tank
4.5 Adjusting the Pressure
When the high pressure solution pump is on and primed, pressure will show on the gauge only while the tool is being
sprayed. When the tool is sprayed, the gauge will display the pressure being delivered to the tool. When the tool is not
being sprayed, the gauge will return to zero.
• To decrease the pressure, turn the black knob on the pressure regulator to the left (counter-clockwise).
• To increase pressure, turn the black knob on the pressure regulator to the right (clockwise).
• To adjust pressure to your tool and surface requirements: spray the tool; check the pressure on the gauge; re-adjust as
needed to set the machine at the desired pressure; choose the pressure setting that best meets your type of cleaning.
To increase solution pressure, turn
the regulator knob clockwise.
To decrease solution pressure,
turn the regulator knob counter-
clockwise.
The maximum pressure setting is 1200 PSI. However, the highest pressure attained is dependent on the amount of water
ow at the tool:
• Smaller jets and lower ow will allow for higher pressure at the tool.
• Larger jets and higher ow will lower the maximum pressure attained at the tool.
The desired setting will depend on the type of cleaning and tool used. For example:
• Carpet Cleaning with 2-Jet Wand: 400 PSI
• Tile Cleaning with Hard Surface Tool: 1000 PSI
If adjusting or maintaining pressure becomes a problem, refer to the “Trouble Shooting
Guide” section or contact your distributor for advice or assistance.

(12) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
4.6 Switch Panel
Vacuum 1 – Power from
Cord 1
When the switch is turned to the ON
position, power is supplied to the
vacuum motor (3-Stage Vacuum).
Vacuum 2 – Power from
Cord 1
When the switch is turned to the ON
position, power is supplied to the
vacuum motor (2-Stage Vacuum).
Solution Pump Switch –
Power from Cord 2
When the switch is turned to the
ON position, power is supplied
to the solution pump motor
(Extracting Only). DO NOT
turn this switch ON.
Waste Pump Switch – Power from
Cord 2
When switch is turned to the ON position, waste
pump operation is controlled by the oat switch
in the recovery tank. Pump will remain OFF until
water level rises to the point at which the oat
switch will turn the waste pump ON. DO NOT
turn waste pump switch ON unless a hose is
connect to the pump-out outlet port.

(13) 12-Gallon, 1200 PSI Hard Surface Extractor
5.0 Shutdown Procedures
• If using the auto-ll system, turn the water supply OFF before nishing each job. This will allow use of the water and
chemicals already in the tank and will reduce the amount of excess water to be disposed of later.
• When nished cleaning, turn OFF all switches.
• If the auto-ll system was used and there is still water in the solution tank, push
the oat down to release the water inlet hose pressure before disconnecting the
hose from the faucet. Disconnect the water inlet hose from the quick disconnect
on the front of the machine.
• Disconnect the solution hose and vacuum hose from the cleaning tool. Pull the
valve trigger to release pressure from the hose before disconnecting the solution
hose from the cleaning tool.
• Disconnect the clear view in-line lter from the vacuum hoses and clean the lter
as needed.
• Disconnect the vacuum hose and solution hose from the machine.
• If water remains in the solution tank, use the short vacuum hose and vacuum the
excess water from the tank.
• If the auto-ll system was utilized, place the chemical feed hose back into the
solution tank.
• If the auto dump-out system was used: turn the waste pump switch ON to pump
out any remaining water from the recovery tank; turn switch OFF, remove the
auto-dump pump-out hose from the outlet tting and replace the cap; roll up the
hose toward drain to remove the remaining water from the hose; connect ends of
hose together to prevent dirty water from dripping from hose during transport.
• Disconnect the power cords from the outlets and from the machine.
• Remove the oat shut-off assembly from the recovery tank and clean lter as
needed. Replace shut-off assembly and tank lid.
• Drain any remaining water from the recovery tank and dispose of in a sanitary
drain. DO NOT use the same bucket to drain the tank that you used to ll the
tank.
• Roll up all hoses and tools. Collect and store extractor, all tools and accessories.
6.0 Maintenance
Regular maintenance is required to keep your Hard Surface Extractor in proper working condition. Failure to properly
maintain your machine could void warranty. Thoroughly clean all equipment and accessories after each use.
WARNING: Disconnect electrical power cord before performing any service or maintenance inside the machine base or
before testing or repairing switches or power cords. Failure to do so may result in severe personal injury or death.
Operation Interval
Clean Chemical Feed Filter Daily- After Each Job
Clean Vacuum Shut-Off Assembly Screen Daily- After Each Job
Clean Clear View In-Line Filter Daily- After Each Job
Rinse Out Recovery Tank Daily
Clean Auto Dump-Out Pump Daily
Flush Solution Tank and Pump Daily
Clean Pump-Inlet Filter Weekly - As Needed
Flush Chemical System Monthly

(14) 12-Gallon, 1200 PSI Hard Surface Extractor
6.0 Maintenance Continued
6.1 Clean Chemical Feed Filter
The lter is on the end of the chemical feed hose that is placed in the chemical jug as
part of the chemical feed system. Regularly examine the lter and clean as needed.
6.2 Clean Chemical Feed Foot Valve
The foot valve is on the end of the chemical supply tube of the automatic chemical feed system. It is necessary
to remove the lter from the tubing. Just rinse with fresh water and blow through the valve from the lter side
of the barb. If necessary, use a tooth brush and a mild acid rinse to remove detergent build-up. Note, a heavy build-up is a
warning sign that the solution system should be ushed. See the “Flush Chemical System” section.
6.3 Clean Fresh Water Tank Filter
The fresh water tank lter is located at the bottom of the solution tank. Unscrew the lter counterclockwise and rinse with
fresh water. If necessary, use a tooth brush to remove detergent build-up. Note, a heavy build-up is a warning sign that the
solution system should be ushed. See the “Flush Chemical System” section.
6.4 Clean Vacuum Shut-Off Float Assembly Screen
Inside the recovery tank, on top of the stand pipe, is the vacuum shut-off oat assembly.
It functions to prevent debris and water from being sucked into the vacuum motors.
Operating the Hard Surface Extractor without the shut-off assembly or with a poorly
maintained assembly, will greatly decrease the life of the vacuum motors and will void
the warranty.
If debris builds up on this lter, it will reduce the vacuum air ow and may cause a
signicant decrease in the rate of water recovery. If debris prevents the oat ball from
moving or seating inside the assembly, it may not stop the airow when the tank lls
with water and the water will be sucked in the vacuums and blow out the exhaust.
To clean, twist off the oat assembly from the stand pipe and clean the screen. Pull bers
and lint off and rinse with clean water. Push the assembly back onto the stand pipe and replace the recovery tank lid.
This screen should be cleaned frequently if the Hard Surface Extractor is being operated in an environment which has an
abnormal build-up of lint and debris, such as cleaning newly installed carpet. Loss of vacuum is most normally associated
with lint build-up in this lter at the top of the vacuum stand pipe.
Filter and Foot Valve
Chemical Feed Hose
Vacuum Shut-Off Assembly
Filter Bag OE-ILRCF-EA
An additional stainless steel
lter basket can be purchased to
replace the cloth bag.
OE-ILFBS-EA
Lid
O-Ring
Latch Filter Body
6.5 Clean Clear View In-Line Filter
Build-up of debris in the lter bag of the clear view in-
line lter will reduce vacuum air ow and may cause a
signicant decrease in water recovery. A torn bag will
allow debris past the lter and into the recovery tank.
This debris can clog the waste pump and the vacuum
shut-off assembly. The clear view in-line lter must
be examined and cleaned regularly to keep the Hard
Surface Extractor functioning properly.
To clean, push the latch lever and open the lid.
Remove the lter bag. Examine the bag and clean or
replace as needed. Rinse the body of the hydro-lter
with clean water. Examine the o-ring seal and replace
as needed. Re-install the new or cleaned bag. Close lid
and secure latch.
OE-ILF-EA

(15) 12-Gallon, 1200 PSI Hard Surface Extractor
6.0 Maintenance Continued
6.6 Clean Auto-Dump Pump-Out
The auto-dump pump-out system is capable of handling most debris that passes through the waste lter. However, for
optimum performance, keep the recovery tank clean and remove debris from the lter screen of the auto-dump pump-out.
This should be done on a daily basis or as needed, depending upon use and amount of debris.
Every two (2) weeks, run the auto-dump pump-out system with a full tank of clean water to ensure that debris and lint are
not accumulating in the base of the pump.
To service the auto-dump pump-out more thoroughly, unhook the vacuum cuff, cut the zip tie around the looped electrical
cord and lift it out of the recovery tank. Unsnap the screen from the bottom, clean it and clean out the area inside.
6.7 Rinse Out Recovery Tank
Build-up of ne silt and debris can damage the auto-dump pump and dump valve. Clean out the recovery tank on a
regular basis to extend the life of these components as well as keep the tank and machine smelling better.
To rinse out recovery tank, remove the recovery tank lid and open the dump valve. Place a bucket under the dump valve.
Use a hose to rinse the dirt and debris out of the recovery tank. Close the dump valve and spray the tank with deodorizer
or disinfectant. Proceed to waste pump cleaning and replace the recovery tank lid. Dispose of dirty water and debris.
6.8 Clean Auto-Dump Pump-Out
Build-up of ne silt inside the waste pump can clog the pump even if the pump is not used, so this maintenance procedure
should be performed regardless of whether the waste pump out has been used.
After cleaning the recovery tank, remove the cap and connect the green 3/4” x 50-foot garden hose to the auto-dump
pump-out port located on the back of the machine. Secure the other end of the hose where you wish to direct the discharge
of waste water, such as a toilet or sink.
Fasten the discharge end of the hose tightly. With Cord 2 (right side) plugged in, turn the recovery tank switch to the ON
position. Use a hose to ll the recovery tank to a point where the oat switch turns the waste pump ON. The pump will
turn on automatically when water in the recovery tank is approximately 2/3rds full. The pump will discharge the waste
water down to a level of about 2 inches in the recovery tank. Let the pump run until it pumps the level down to a point
when the at switch shuts OFF the auto-dump pump.
DO NOT turn on the auto-dump out switch without the dump hose in place. Unplug the cord and turn the auto-dump
pump switch OFF. Open the dump valve and drain out the remaining water. Close the dump valve, replace the recovery
tank lid and dispose of the dirty water and debris.
This auto-dump out system has been designed to keep up with ood restoration work and is capable of pumping
10-gallons per minute.
6.9 Flush Solution Tank and Pump
At least once a month, the Hard Surface Extractor hoses and tools should be ushed to remove alkaline residues. Follow
the steps of the “Storage and Freeze Protection” section, using a solution of one (1) part warm water with three (3) parts
white vinegar in place of the antifreeze solution.
Then, repeat the steps using two gallons of fresh water:

(16) 12-Gallon, 1200 PSI Hard Surface Extractor
6.0 Maintenance Continued
6.9 Flush Solution Tank and Pump Continued
• Pour two (2) or three (3) gallon of clean water into the solution tank.
• With both Cords 1 and 2 plugged in, connect the pump and prime hose to the solution outlet female quick disconnect.
• Direct the end of the prime hose into the recovery tank barb.
• Turn one or both of the vacuums to the ON position and the solution tank to the ON position.
• Let the pump run until most of the water has been pumped out of the solution tank. DO NOT let the pump run dry.
Turn the pump OFF before the water gets to the bottom of the tank.
• Turn the vacuums OFF and disconnect the prime hose.
• Close the dump valve and dispose of water.
• If there is heavy chemical build-up in the machine, hoses or tools, a mild acid can be added to the rinse water in the
previous procedure.
• After the pump has been primed, turn the solution pump switch OFF and turn the vacuums OFF.
• Remove the prime hose and connect the HP solution hose and tools.
• Turn the solution pump ON and direct the tool spray into a bucket. Let the pump run until most of the water has been
pumped out of the solution tank. DO NOT let the pump run dry. Turn the pump OFF before the water gets to the
bottom of the tank.
• Disconnect the solution hose and tool.
• Use the 4-foot short section of the vacuum hose to vacuum the remaining acid solution out of the solution tank.
• Pour two (2) or three (3) gallons of clean water into the solution tank.
• Connect the pump prime hose to the solution outlet female quick disconnect.
• Direct the end of the prime hose into the recovery tank vacuum barb.
• Turn one or both of the vacuums ON and turn the solution pump ON. Let the pump run until most of the water has
been pumped out of the solution tank. DO NOT let the pump run dry. Turn the pump OFF before the water gets to the
bottom of the tank.
• Turn the vacuums OFF and disconnect the prime hose.
• Place a bucket under the dump valve and open the dump valve to drain the water out of the recovery tank.
• Close the dump valve and dispose of the water.
Direct the end of the prime hose
into the recovery tank vacuum
barb.
Vacuum solution out of solution
tank.

(17) 12-Gallon, 1200 PSI Hard Surface Extractor
6.0 Maintenance Continued
6.10 Clean Pump Inlet Filter
A restricted pump inlet lter can prevent
the solution pump from providing adequate
pressure for cleaning. A restriction of air
leak on the pump inlet hose can also damage
the solution pump check valves and plunger
seals.
CAUTION: before proceeding with this
procedure, make sure both the power cords
are disconnected.
• To examine the lter, open the solution
tank lid on the front of the machine. The
lter is in the bottom of the solution tank.
• Grasp the lter cap and unscrew the lter
from the brass nipple by turning counter-
clockwise. Clean or replace the lter as
needed.
• To examine the pump inlet hose, release
the latch on the front of the machine and
tilt the tanks off of the base assembly.
Support the tanks with a chair, bucket or
box while working inside the base.
• Examine the hose for kinks, clogs or
holes and repair or replace the hose as
needed.
• Tilt the tanks back onto the base and
secure the latch.
Solution Tank
Latch
Base
1/4” Acorn Strainer
Part No. 10-0845
Pump Inlet Hose
6.11 Flush Chemical System
Chemical build-up in the chemical system can prevent the system from drawing chemical.
• Rinse the chemical system with fresh water (for heavy chemical build-up, a mild acid can be added to the rinse water).
• Remove the chemical feed hose from the solution tank and place the end of the chemical feed hose into water or mild
acid solution.
• Connect the auto-ll water supply hose to the water inlet (male quick disconnect) on the front of the machine.
• Connect the other end of the hose to a water faucet and turn ON the water. Let the water ow into the tank until you
are sure the rinse solution has been drawn through the proportioner and mixed with the incoming water. The metering
tip can be removed from the proportioner to speed up the process.
• Once the rinse solution has been drawn through the proportioner, turn OFF the water faucet and disconnect the auto-ll
water supply hose.
• Plug in Cord 1 (left side), connect the short 4-foot vacuum hose to the vacuum barb, turn on one or both vacuums and
use the short vacuum hose to remove the water from the solution tank.
• When the solution tank has been emptied, turn OFF the vacuums and unplug the power cord.
• Place a bucket under the dump valve and open the dump valve to drain the water from the recovery tank.
• Close the dump valve and dispose of the water.

(18) 12-Gallon, 1200 PSI Hard Surface Extractor
6.0 Maintenance Continued
6.11 Flush Chemical System Continued
To prevent moisture from damaging the vacuum motors during storage, empty the recovery tank and store with the lid
open.
Connectauto-llwatersupplyhosetomachineandfaucet.
Vacuum water out of solution tank. Drain water from recovery tank.
7.0 Storage and Freeze Protection
You must winterize your Hard Surface Extractor to protect the pump system from freezing and also damage being caused to
ttings and valves. Damage due to freezing is not covered under the Warranty. Store your extractor in temperatures over 40
degrees Fahrenheit. If you plan on storing your extractor in freezing conditions or for a long period of time, the following
procedure should help prevent your Hard Surface Extractor from freezing and prevent pump and seals from drying out.
• In a separate container, mix 1/2-gallon of water with 1/2-gallon of automotive radiator antifreeze (ethylene glycol type).
Mix well and pour into the solution tank.
• Connect the pressure hose to the female quick disconnect (QD) on the front of the machine. Insert an open-ended male
QD into the female QD on the end of the pressure hose.
• When primed, turn down the pressure to 100 PSI.
• Disconnect the open-ended QD and connect the solution hose to the male QD at the auto-ll/chemical feed connection.
CAUTION: applying high pressure (over 100 PSI) to the chemical feed system will damage the mechanism.
• With the chemical feed supply tube at the bottom of the solution tank, turn on the pump and allow to circulate for 10
minutes. Check to make sure the chemical supply tube is drawing the antifreeze solution. This will introduce antifreeze
into the chemical feed system.
• Disconnect the solution hose from the chemical feed and allow the system to bypass for 10 minutes. This will work
antifreeze into the pressure gauge.
• Attach and wands and hand tools that will also be stored with the Hard Surface Extractor. Open the valve for 30 seconds,
directing the spray to the solution tank. Disconnect the hose and with the valve open and the jets pointing down, depress
the dimple on the male QD. This will drain the solution out of the tool. Drain thoroughly before storing.
• Turn off the pump and disconnect all hoses and tools. Vacuum out the solution tank and thoroughly drain the recovery
tank and vacuum hose.
The auto-dump pump-out does not require freeze protection as long as the recovery tank is completely drained and
allowed to thoroughly dry.
Toreturntoservice,ushthepressuresystembyrepeatingtheabovesteps,usingfreshwaterinplaceofantifreeze.

(19) 12-Gallon, 1200 PSI Hard Surface Extractor
8.0 Trouble Shooting Guide
Never operate the Hard Surface Extractor when the equipment is not performing as expected or when any part is visibly
damaged. When repair is needed, take the equipment to your local Jon-Don service center.
Problem Possible Cause Remedy
Machine Not Turning On –
No Power
1. Building circuit breaker tripped
2. Faulty power cord
3. Faulty switches or internal wiring
1. Reset breakers or move cords to other outlets
2. Replace power cord
3. Check wiring and test switches – repair as needed
Solution Pump not Running 1. Building circuit breaker tripped
2. Pump circuit breaker tripped
3. Faulty power cord
4. Faulty switches or internal wiring
5. Pump motor breaker tripped
6. Pump motor faulty
7. Pump seized – trips breaker
1. Reset breakers or move cords to other outlets
2. Reset breaker – check available circuit power and
pump
3. Replace cord
4. Check wiring and test switches – repair as needed
5. Push in reset button on pump motor and/or external
breaker
6. Replace pump motor
7. Repair or replace pump head and bearing – check mo-
tor and/or replace complete pump and motor assembly
Low Solution Pressure and/or
Pulsation
1. Jets too large for pressure desired
2. Jets worn allowing too much ow
3. Solution inlet lter plugged
4. Hose from solution tank restricted
5. Pump intake hose or ttings leaking
6. Pressure regulator sticking
7. Pressure regulator faulty
8. Filter screen or jets plugged on tool
9. Solution tank empty
10. Pump not primed
11. Pump faulty
12. Pressure gauge faulty
13. Tool valve faulty
14. Quick disconnects or hoses restricted
1. Check jet size and ow rates – use smaller jets or
lower pressure
2. Replace jets
3. Clean or replace lter
4. Repair or replace hose
5. Repair or replace hose – tighten clamps or replace
ttings
6. Lube o-rings on regulator shaft
7. Repair or replace pressure regulators
8. Clean out lter or jets
9. Add water to tank – check and repair auto ll assembly
10. Perform pump priming procedure
11. Repair or replace pump
12. Replace gauge
13. Repair or replace valve
14. Clean out or replace quick disconnects and/or hoses
Can’t Connect Solution Hose
to Machine
1. Pressure in lines
2. Quick disconnects faulty
3. Wrong style/size quick disconnects
1. Replace pressure
2. Replace quick disconnects
3. Replace quick disconnects to match connects on
machine
Auto-Dump Pump-Out not
Working
1. Building circuit breaker tripped
2. Faulty power cord
3. Faulty switches or internal wiring
4. Auto-dump pump-out pump faulty
5. Auto-dump pump-out pump clogged
6. Outlet check valve stuck
7. Discharge hose restricted
8. Float switch stuck
9. Float switch faulty
1. Reset breakers or move cords to other outlets
2. Replace cord
3. Check wiring and test switches – repair as needed
4. Replace auto-dump pump-out pump
5. clean auto-dump pump-out – keep recovery tank clean
– use hydro-lter
6. Clean or replace check valve
7. Un-kink, clean-out or replace hose
8. CLean switch – make sure oat slides up and down
easily
9. Replace oat switch
Vacuum Motor not Running 1. Building circuit breaker tripped
2. Faulty power cord
3. Faulty switches or internal wiring
4. Vacuum motor faulty
1. Reset breakers or move cords to other outlets
2. Replace cord
3. Check wiring and test switches – repair as needed
4. Replace vacuum motor
To reduce the risk of re, electrical shock or injury, repairs to wiring should only be performed by experienced service technicians. If you are not
experienced in checking electrical wiring, contact your nearest Jon-Don service center to perform tests and repairs to wiring and switches.