Jon-Don PE1200 Guide

Safety, Operation and Maintenance Manual
with Parts List
Please read before use!
1200 PSI
Important Information and Safety Instructions
Register your Machine at www.jondon.com
Serial No:
© 2013 Copy Rights Reserved Jon-Don, Inc.
Prospector PE1200 High Pressure
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Reliable Power
Innovative Design
Safe & Easy to Use
Powerful Extracting
Easy Transport
Patented Features
Model No. PE1200

(1) 12-Gallon, 1200 PSI Hard Surface Extractor
Operating Manual Table of Contents
Warranty Policy ................................................................................................................................................... 2
1.0 Safety Instructions ........................................................................................................................................ 3
2.0 Grounding Instructions ................................................................................................................................ 3
3.0 Prepare Unit for Use ..................................................................................................................................... 4
3.1 Automatic Chemical Feed....................................................................................................................... 5
3.2 Pressure Pump System............................................................................................................................. 5
3.3 Vacuum System........................................................................................................................................ 6
4.0 Set-Up and Operating................................................................................................................................... 7
4.1 Water and Chemical Dilution - Auto Fill................................................................................................ 7
4.2 Connection of Solution Hose................................................................................................................... 8
4.3 Power Priming the High Pressure Pump.................................................................................................. 9
4.4 Connection of Auto-Dump Hose ........................................................................................................... 10
4.5 Adjusting the Pressure............................................................................................................................ 11
4.6 Switch Panel........................................................................................................................................... 12
5.0 Shutdown Procedures ................................................................................................................................. 13
6.0 Maintenance ................................................................................................................................................ 14
6.1 Clean Chemical Feed Filter .................................................................................................................. 14
6.2 Clean Chemical Feed Foot Valve........................................................................................................... 14
6.3 Clean Fresh Water Tank Filter ............................................................................................................... 14
6.4 Clean Vacuum Shut-Off Float Assembly Screen ................................................................................... 14
6.5 Clean Clear View In-Line Filter............................................................................................................. 14
6.6 Clean Auto-Dump Pump-Out ............................................................................................................... 15
6.7 Rinse Out Recovery Tank ...................................................................................................................... 15
6.8 Clean Auto-Dump Pump-Out ................................................................................................................ 15
6.9 Flush Solution Tank Pump..................................................................................................................... 15
6.10 Clean Pump Inlet Filter........................................................................................................................ 17
6.11 Flush Chemical System........................................................................................................................ 17
7.0 Storage and Freeze Protection ................................................................................................................... 18
8.0 Trouble Shooting Guide.............................................................................................................................. 19
9.0 Wiring Diagram .......................................................................................................................................... 21
10.0 Solution Tank Schematic Drawing and Parts List ................................................................................. 22
11.0 Recovery Tank Schematic Drawing and Parts List ............................................................................... 23
12.0 Base with Vac Components Schematic Drawing and Parts List............................................................25
13.0 Base with Vac and Pump Components Drawing and Parts List ...........................................................26

(2) 12-Gallon, 1200 PSI Hard Surface Extractor
Dear Valued Customer,
Congratulations on the purchase of your Prospector 1200 hard surface extractor! The world of oor care is becoming
more high-tech and competitive and we strive to provide you with the most innovative products. Our hard surface
extractor is yet another example of this, bringing a new dimension to tile, grout and carpet cleaning with its cutting-edge
features, quality and value.
Please review this manual, paying careful attention to the “Safety Instructions” section. Keep in mind that any
unnecessary damage, neglect or abuse of this machine will void your warranty. You can be condent that simple
maintenance will ensure that your Prospector carpet extractor provides quality performance for many years to come.
If warranty questions arise, please consult your manual or contact your local Jon-Don store. Should you have any
questions regarding maintenance, replacing parts, or ordering parts please call your local Jon-Don service department, or
our technical support team at 800-556-6366 extension 8291.
Before you begin using your carpet extractor, please thoroughly review this owner’s manual.
Again congratulations on the purchase of your Prospector Prospector 1200 hard surface extractor.
New Equipment Warranty
Lifetime on roto-molded body, 2-years on vacuum motors, 1-year on pump, tools and all electrical parts.
Warranty Policy
All equipment is inspected and tested before shipping from the manufacturer. All parts are warranted to be new and
free from defects in workmanship and material, under normal use to the original retail purchaser. This warranty limits
manufacturer’s liability for defects in workmanship or materials for replacement of defective parts only. The manufacturer
accepts no liability for incidental or consequential damages arisen from the use of any equipment, defective or not.
This warranty is in lieu of all expressed or implied warranties and is extended only to the original retail purchaser.
Manufacturer sales and service representatives are not authorized to waive or alter the terms of this warranty, or to
increase the obligations of the manufacturer under the warranty. Parts replaced or repaired under this warrant are
warranted for the remainder of the original warranty period.
Freight charges and travel charges to and from the service provider shall be covered for ninety (90) days from the
purchase date. After the ninety (90) day period, these freight charges shall be paid by the equipment owner, subject to
manufacturer discretion. Certain circumstances may require additional consideration. No travel charges shall be covered
after ninety (90) days.
The manufacturer covers up to one (1) year (365 days) of service labor at the manufacturer’s calculated hourly labor rate/
repair time when performed by a manufacturer’s authorized service provider. Ultimately, labor reimbursement costs are at
the discretion of the manufacturer. After one (1) year, the original retail purchaser is responsible for all labor costs with no
manufacturer reimbursement.
The warranty starts on the purchase date by the original purchaser from an authorized Jon-Don, Inc. distributor, subject to
proof of purchase. The Machine Registration Form must be completed online at the time of purchase. If proof of purchase
cannot be identied, the warranty start date is ninety (90) days after the date of sale to an authorized Jon-Don, Inc.
distributor.

1.0 Safety Instructions
READ THIS MANUAL BEFORE USING YOUR HARD SURFACE EXTRACTOR. KNOW THE PROPER
OPERATION, CORRECT APPLICATIONS AND THE LIMITATIONS OF THIS EQUIPMENT BEFORE USE.
Reduce the Risk of Fire, Electric Shock or Injury:
• Use only as described in this manual. Use only the attachments recommended by the manufacturer.
• Test all outlets with an outlet tester before plugging machine into any outlet. Plug cord into the nearest grounded outlet.
• Overloaded circuit may not always trip circuit breaker. Reduced voltage to machine on overloaded circuit will prevent
components from operating properly.
• The two (2) power cords must be plugged into separate circuits during operation. Power Cord 1 (left side) must be on
a 20 Amp circuit to use both vacuums. Power Cord 2 (right side) must be on a 15 Amp circuit if the Auto Pump-Out is
not used or a 20 Amp circuit if it is used.
• DO NOT unplug by pulling on the cord, grasp the plug. DO NOT pull unit by the cord.
• Keep cord away from heated surfaces.
• DO NOT use if cord or plug are damaged.
• Never attempt adjustments or repairs while the machine is plugged in.
• DO NOT use outdoors, in standing water on wet surfaces.
• Pay close attention when using machine near children.
• DO NOT pick up ammable or combustible materials or use machine where they may be present.
• DO NOT clean with solutions that are at temperatures above 140 degrees Fahrenheit.
• DO NOT allow pump to run dry. Always maintain an adequate solution level to supply solution pump.
• DO NOT leave machine outdoors, in extreme heat or cold. Harsh weather elements will damage components and void
warranty.
• Lift using only the appropriate handles.
• Always wear the appropriate clothing and safety equipment when operating the machine.
• Keep all body parts, hair and loose clothing away from openings and moving parts.
• Use extra care when cleaning stairs. DO NOT move unit up or down stairs when tanks are full of water. Drain solution
and recovery tanks before moving unit up or down stairs.
• Water may spill, drip or be exhausted from vacuums during operation. Place unit in an area where water will not cause
damage or use a drop cloth to protect surfaces.
• DO NOT use Citrus Acid, Buterol or harsh degreasers inside the machine.
• Use common sense to protect yourself and others from injury when using the machine.
2.0 Grounding Instructions
DANGER: IMPROPER GROUNDING METHOD CAN RESULT IN A RISK OF ELECTRIC SHOCK.
Electrical equipment must be grounded. If the machine should malfunction or breakdown, grounding provides a path
of least resistance for electrical current to reduce the risk of electric shock. The Carpet Extractor is equipped with a
cord containing a grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to a at bed terminal. The
grounding wire is the wire with insulation and an outer green surface, with or without yellow stripes.
(3) 12-Gallon, 1200 PSI Hard Surface Extractor

2.0 Grounding Instructions Continued
Grounding Method
The electric Carpet Extractor is for use on a normal 120 volt circuit. It has a grounded plug that ts the outlet illustrated
in Figure A. If a properly grounded outlet is not available, a temporary adapter, such as the adapter illustrated in Figure B
and C, may be used to connect the plug into a 2-pole outlet, as shown in Figure C.
The temporary adapter should be used only until a properly grounded outlet, Figure A, can be installed by a qualied
electrician. The green colored rigid ear lug or grounding means extending from the adapter must be connected to a
permanent ground, such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place
by its grounding means and a metal screw, as shown in Figure C.
WARNING:
Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualied
electrician or service person if you are in doubt as to whether the outlet is properly grounded. DO NOT modify the plug
provided with the equipment. If it will not t into the outlet, have a proper outlet installed by a qualied electrician.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code.
3.0 Prepare Unit for Use
DO NOT USE ON WET SURFACES. DO NOT EXPOSE TO RAIN. STORE INDOORS.
• All Hard Surface Extractors, no matter what the time of year, are shipped with antifreeze in the solution lines. Prior
to rst use, ll the tank with one gallon of warm water. Attach the hose and using the hand tool wand, ush out the
system by spraying the one gallon of water through the pump.
• Attach the 1-1/2 inch vacuum hose and the brass quick disconnect.
• Fill the solution tank with warm water (less than 100 degrees Fahrenheit). Fill to approximately 4 inches from the top.
Use a liquid detergent made for carpet cleaning or upholstery. Read and mix to the dilution ratios as directed.
3.1 Automatic Chemical Feed
WARNING: THE HARD SURFACE EXTRACTOR IS DESIGNED FOR US WITH WATER-BASED CLEANING
SOLUTIONS, SUCH AS LOW-FOAMING DETERGENTS OR ACID RINSES. Never use dry solvent solutions.
The use of dry solvents in your extractor will void the warranty.
Chemical Metering: the Hard Surface Extractor is equipped with an
automatic water ll/chemical feed metering system. As the solution tank
lls with water, cleaning concentrate is drawn into the solution tank at
a designated rate, via metering tip. A complete set of metering tips are
included.
Metering Tip Replacement: to adjust the amount of cleaning
concentrate being drawn, simply remove the plastic supply tube from the
chemical feed metering valve (Figure 1). Unscrew the colored metering
tip and replace with the tip that corresponds to the portable dilution ratio
for your cleaning product (Figure 2).Reconnect the plastic supply tube.
(4) 12-Gallon, 1200 PSI Hard Surface Extractor

Figure 2: Metering Tip Dilution Ratios
Tip Color
Concentrated
Dilution Ratio
(oz./gal.)
Liquids Powders
Tan 0.30 ---
Orange 0.40 ---
Turquoise 0.50 ---
Pink 0.75 ---
Clear 1.00 ---
Brown 1.12 ---
Red 1.50 ---
White 1.75 ---
Green 2.00 0.25
Blue 2.50 0.30
Yellow 3.75 0.47
Black 5.00 0.63
Purple 8.50 1.06
Gray 11.50 ---
None 16.25 ---
Setup: inside the solution tank is a bottle oat. Check the chemical feed
supply foot valve for debris and clean if necessary. Insert the line into the
cleaning concentrate so that it touches the bottom of the bottle. Set cleaning
concentrate on the machine or inside the fresh water solution tank opening.
Connect the ll hose to the quick disconnect located on the back of the
machine. Attached the water supply hose to any available faucet. It may
require adapters to t the various faucet combinations you will encounter.
Never force a threaded tting. Place a towel over the faucet connection
so that any spray will be controlled. Turn on the water and check the hose
connections for leaks.
The solution tank will ll approximately half full (about 5-gallons). As the
tank is lling, cleaning concentrate is being drawn into the solution tank.
Shutdown: before the end of each job, turn off the water supply to
prevent the solution tank from becoming completely full. With the cleaning
completed and the solution pump turned off, disconnect the ll hose from the
faucet, drain the water in the ll hose back into the solution tank and remove
the ll hose. Remove the chemical feed supply tube from the chemical
solution jug, clean the lter and place into the solution tank. Vacuum out the
solution tank and clean the solution tank water lter.
3.0 Prepare Unit for Use Continued
3.1 Automatic Chemical Feed Continued
Liquid Concentrates: the Hard Surface Extractor comes with the orange metering tip installed at the factory. This tip
is rated for a 0.4 oz. of chemical per gallon of water, which is a standard dilution ratio for the most popular liquid cleaning
products on the market. Refer to your product’s dilution ratio for portable extractors and select the proper metering tip
from the chart displayed in Figure 2.
Fresh Water Rinse: for fresh water rinsing, simply leave the chemical supply tube in the solution tank.
Manual Filling: to use the Hard Surface Extractor without the automatic lling system, simply pre-mix your solution.
3.2 Pressure Pump System
The Hard Surface Extractor utilizes a twin piston pump which is adjustable from 100-1200 PSI. Never operate the pump
at a pressure setting over 1200 PSI or without water in the solution tank. Doing so will damage the pump and will void
the warranty. Anytime the Hard Surface Extractor has been stored for a period of time or has had the pump run “dry,”
the solution pump will have to be primed to remove air which might be trapped in the pumping system (see “Priming the
Solution Pump” section).
When high pressure drop is engaged, a pressure drop of approximately 100 PSI is considered normal. However, if
pressure drops greatly exceeding 100 PSI or if there is strong pulsation in the solution hose, prime the pump.
Pressure Regulator (Unloader Valve): pressure is easily adjusted by a pressure regulator located on the rear of the
machine next to the pressure gauge, only when the valve to a wand or high pressure valve is engaged. To increase the
solution pressure, twist the regulator handle clockwise. DO NOT operate the pump above 1200 PSI.
Priming the Solution Pump: connect the pressure hose to the female quick disconnect (QD) on the front of the
machine. Insert an open-ended male QD into the female QD on the end of the pressure hose.
Turn on the pressure pump switch and the vacuum switches (both vacuum I and II switches). Direct the solution back
into the recovery tank through the vacuum inlet. Cup your hand around the vacuum inlet allowing the vacuum from the
Hard Surface Extractor to pull the solution through the solution hose. Allow solution to run for 10 seconds. This allows
the solution to push out any air in the pumping system. Repeat this procedure if necessary. When the pressure hose is
connected to the wand, the pressure drop should only be approximately 100 PSI.
(5) 12-Gallon, 1200 PSI Hard Surface Extractor

3.0 Prepare Unit for Use Continued
3.3 Power Priming the Solution Pump
Once water is in the solution tank, the solution pump must be
primed:
• Turn ON both vacuums then the solution pump. The
vacuum will pull solution through the pump into the
vacuum tank.
• Connect the short prime hose that was included with your
machine to the solution outlet quick connect and place the
open end of priming hose inside the vacuum hose barb.
• Cup a hand around the hose and barb to increase the
vacuum suction on the hose. When the pump is primed,
you will hear the pulsation of the pump change.
• After priming, turn OFF the solution pump. Disconnect the prime hose and connect your solution hose and tool.
If the pump still does not prime or if ow is low or unsteady, check the hose from the solution tank to the pump (as well
as the lter) for clogging, kinks or restrictions. Clean or replace hose and/or lter and repeat the priming process.
If you are having trouble with the pump, refer to the “Trouble Shooting Guide” section or contact the Jon-Don technical
support team for advice or assistance.
Turn on the pressure pump switch and the vacuum switches (both vacuum I and II switches). Direct the solution back
into the recovery tank through the vacuum inlet. Cup your hand around the vacuum inlet allowing the vacuum from the
Hard Surface Extractor to pull the solution through the solution hose. Allow solution to run for 10 seconds. This allows
the solution to push out any air in the pumping system. Repeat this procedure if necessary. When the pressure hose is
connected to the wand, the pressure drop should only be approximately 100 PSI.
3.3 Vacuum System
Vacuum Motors: the Hard Surface Extractor utilizes a unique two (2) vacuum system, using one (1) 3-stage and one
(1) 2-stage motor, which produces both outstanding vacuum lift and airow for superior extraction and drying times.
The vacuum system can be used with one vacuum motor for cleaning delicate fabrics or both vacuum motors for carpet
cleaning, water extraction and hard surface cleaning.
Vacuum Float Assembly Warning System: the oat assembly on the vacuum stand pipe prevents the waste tank
from overowing the stand pipe and damaging the vacuum motors. Motors will reach a fast, high-pitched sound alerting
you when the recovery tank is about to over ow. When this happens, immediately turn OFF the vacuum switches and
empty the waste tank.
The oat assembly has a lter to prevent lint and debris from entering the stand pipe. Refer to the “Maintenance” section
for removal and proper cleaning.
Recovery Tank: An optional in-line lter (OE-ILF-EA) can be purchased and is recommended for use with all jobs.
It is also necessary to use a defoamer to eliminate foam build-up in the recovery tank which could lead to foam/
moisture entering the vacuums and contributing to early failure of the vacuum motors.
If moisture does enter the vacuum motors, contact your local Jon-Don service center. To prevent moisture from damaging
the vacuum motors during storage, empty the recovery tank and store with the lid open.
(6) 12-Gallon, 1200 PSI Hard Surface Extractor

(7) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation
4.1 Electrical Cords
Two (2) 25-foot power cords are supplied with your Hard Surface Extractor. Cord
1 powers both vacuum motors and Cord 2 powers the high pressure solution pump
and waste pump. The amperage required by each cord requires that the two (2)
cords be plugged into separate circuits.
• Cord 1 (left side): will require a 20 Amp circuit to run both vacuums.
• Cord 2 (right side): can be plugged into a 15 Amp circuit if the auto-dump
pump-out is not used or a 20 Amp circuit if the auto-dump pump-out is used.
20 Amp circuits are usually found in kitchens and bathrooms. Make sure not other
items are plugged into these circuits. An overloaded circuit may not always trip the
breaker and may not provide sufcient power to operate the machine. Plug the two
(2) cords into two (2) outlets from different circuits.
4.2 Water and Chemical Dilution – Auto Fill
NOTE: THIS FEATURE CAN ONLY BE USED WHEN THE AUTO FILL FEATURE IS BEING USED.
The chemical dilution rate is controlled by the metering tip and the dilution rate can only changed by changing the
metering tip (see section “How to Change the Metering Tip” on page 11 for instructions).
Chemical Feed Setup
• Remove the chemical feed hose from the solution tank. Make sure the oat is attached to the valve and hanging freely.
• Place the end of the hose into a container of liquid chemical.
• If the tip is removed and the proportioning system operated with no tip, the dilution rate will be 8:1 (the equivalent to
adding 16-1/4 oz. of chemical to each gallon of water).
• If a fresh water rinse with no chemical is desired, simply leave the chemical feed hose inside the solution tank.
Cord 1 (left side) Cord 2 (right side)
Float
Float Hanger
Chemical Feed Hose
Proportioning Valve
How to Change the Metering Tip
• Remove the chemical feed hose from the barb on the side of the proportioning valve.
• Unscrew and remove the old tip.
• Screw in the proper tip for your chemical tip and place the hose back on the barb.

(8) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
4.2 Water and Chemical Dilution – Auto Fill Continued
Metering Tip Kit
The Metering Tip Kit contains 14 different colored metering tips, allowing dilution rates from 11:1 up to 427:1. Refer to
the chart below to select the tip that meets the dilution rate for your chemical application.
• For example, if you require 1-1/2 ounces of chemical per gallon of water, change to the red metering tip with the
dilution rate of 85:1.
• The dilution rates are based on chemicals with water-like viscosity. Thicker (more viscous) chemicals will dilute at a
different rate.
• DO NOT use powdered chemicals in the machine. Use of powdered chemicals will void your warranty.
• Contact your distributor if you have questions about your chemical.
Metering Tip Chart
Tip Color Chemical Dilution Rates
Oz. / Gal. Ratio
Tan 0.30 427:1
Orange 0.40 320:1
Turquoise 0.50 256:1
Pink 0.75 170:1
Light Blue 1.00 128:1
Brown 1.12 114:1
Red 1.50 85:1
White 1.75 73:1
Green 2.00 64:1
Blue 2.50 51:1
Yellow 3.75 34:1
Black 5.00 26:1
Purple 8.50 15:1
Gray 11.50 11:1
No Tip 16.25 8:1
Water Supply
Once the correct metering tip is in place:
• Connect the auto-ll water supply hose to the water inlet (the male QD on the front of the machine).
• Connect the other end of the hose to a water faucet and then turn the water ON.
• Hot water can be used as long as it does not exceed 140 degrees Fahrenheit.
Chemical Feed Hose
Connecttheauto-llwatersupply
hose to solution inlet (male QD on
the front of the machine).
Connecttheauto-llwatersupply
hose to a faucet and turn water
ON.

(9) 12-Gallon, 1200 PSI Hard Surface Extractor
4.0 Set-Up and Operation Continued
4.2 Connection of Solution Hose
Connect the high pressure solution hose to the solution outlet (female QD on the front of the machine). Connect the other
end of the hose to the male QD on the cleaning tool. When you are ready to start cleaning, turn the solution pump switch
to the ON position.
Connect the male end of the HP
solution hose assembly to the
femalesolutionoutletttingon
the machine. Connect the female
end to the cleaning tool.
HP Solution Hose Assembly 25 ft.
Hose: MP-SBHT25-EA
Male QD: MP-BH261-EA
Female QD: MP-BH260-EA
4.3 Power Priming the Solution Pump
Once water is in the solution tank, the solution pump must be
primed:
• Turn ON both vacuums then the solution pump. The
vacuum will pull solution through the pump into the
vacuum tank.
• Connect the short prime hose that was included with your
machine to the solution outlet quick connect and place the
open end of priming hose inside the vacuum hose barb.
• Cup a hand around the hose and barb to increase the
vacuum suction on the hose. When the pump is primed,
you will hear the pulsation of the pump change.
• After priming, turn OFF the solution pump. Disconnect the prime hose and connect your solution hose and tool.
If the pump still does not prime or if ow is low or unsteady, check the hose from the solution tank to the pump (as well
as the lter) for clogging, kinks or restrictions. Clean or replace hose and/or lter and repeat the priming process.
If you are having trouble with the pump, refer to the “Trouble Shooting Guide” section or contact the Jon-Don technical
support team for advice or assistance.
Turn on the pressure pump switch and the vacuum switches (both vacuum I and II switches). Direct the solution back
into the recovery tank through the vacuum inlet. Cup your hand around the vacuum inlet allowing the vacuum from the
Hard Surface Extractor to pull the solution through the solution hose. Allow solution to run for 10 seconds. This allows
the solution to push out any air in the pumping system. Repeat this procedure if necessary. When the pressure hose is
connected to the wand, the pressure drop should only be approximately 100 PSI.