Jonsered 6000+ User manual

Read through this manual carefully and make
sure that you have understood the contents
before you use the one-man sawmill.
Operator's manual

2English
Introduction .......................................3
Symbols .............................................4
Warning markings .............................4
Safety instructions ............................5
Descriptions.......................................8
Installation .......................................18
Fuelling ............................................23
Starting and stopping .....................25
General use......................................26
Maintenance.....................................30
Technical particulars.......................45
CONTENTS

3
English
This instruction manual describes in detail how to
use and service the one-man sawmill and how
periodic checks are to be carried out. It also de-
scribes what measures should be taken to
ensure maximum safety, how the safety devices
are de-signed, how they function, how to check
and examine them, and carry out repairs, if
required.
CAUTION! The section concerning safety
must be read and understood by everyone
who installs, uses and repairs the sawmill.
The instruction manual covers the installation,
the general use and the various maintenance
meas-ures to be carried out by the user. If more
thorough service or fault tracing is required, this
must be carried out by qualified service
personnel. For particulars, get in touch with your
local dealer.
The instruction manual contains a description of
all the necessary safety devices. This description
must be read and understood by the user before
assembling the sawmill. In other words, the first
measure to be taken after the unit is delivered, is
to find and read the instruction manual.
Introduction
The symbols and warning markings on the one-
man sawmill are illustrated on the next page of
this instruction manual. If any warning decal has
become disfigured or worn, a new one must be
ordered at once and fitted to the unit as soon as
possible. This will ensure best possible safety
when using the one-man sawmill.
The one-man sawmill should only be used for
sawing boards and planks from logs.
INTRODUCTION

4English
Symbols Warning markings
The symbols illustrated below appear in this
user's manual. These symbols indicate the
appropriate equipment that must be used for
each application, and are as follows:
Eye and ear protection must be
used.
Boots or work shoes with steel toe
cap and non-slip soles must
be used.
Protective eye glasses must be
used.
Protective gloves must be used.
Checks and/or maintenance must
be carried out with the motor de-
energised, i.e. with the shut-down
switch in the "STOP" position.
The one-man sawmill has decals with the
symbols illustrated below. The first three symbols
indicate the equipment that must be worn when
sawing, and are as follows:
Boots or work shoes with
steel toe caps and non-
slip soles must be used.
Eye and ear protection
must be used.
Read through this
instruc-tion manual
carefully and make sure
that you have
understood the contents
before you use the one-
man sawmill.
Exercise the greatest
caution!
Hot sur-
face.
Do not run the unit unless
the safety guards are
intact and you are
wearing saftety gear.
Protective gloves must
be used.
SYMBOLS USED

5
English
!WARNING!
If the one-man sawmill is used
improperly or in a careless
manner, it may become a
dangerous tool, which can
cause serious, even grave,
injury. It is therefore vital, that
the persons, who will be using
the one-man sawmill, read and
understand the contents of this
manual.
Safety instructions
SAFETY INSTRUCTIONS
Personal protective equipment
The user(s) of the one-man sawmill or those
spending time in the immediate viscinity of the
sawmill must wear safety equipment of the type
illustrated below:
1. Ear protection.
2. Eye protection.
3. Approved gloves with protection against saw
cuts.
4. Boots or work shoes with steel toe cap and
non-slip soles.
5. First aid kit.
!WARNING!
Provide sufficient ventilation.
Exhaust gases and sawdust
can be harmful and cause
allergies.

6English
!WARNING!
Theone-mansawmillmustnever
beusedifanyofthesafetydevices
or guards are missing, damaged
or out of function.
The sawmill is equipped with a number of safety
devicesandguardsdesigned to prevent accidents
from occurring when using the sawmill. These are
described under the general description of the
sawmill. See pages 14-15.
Thesafetydevicesandguardsalsorequireregular
checks and maintenance. These measures and
theintervallsatwhichthey aretobecarriedoutare
given under "Maintenance". See pages 30-44.
Safety when handling fuel
!WARNING!
The fuel used in the one-man
sawmill has the following
harzardous properties:
1. Liquid fuel emits poisonous gas
fumes and exhaust gases.
2. Can cause skin irritation.
3. Is extremely flammable.
The safety equipment of the one-
man sawmill Safety during operation
Thesafetyinstructionsthatapplywhenrunningthe
one-man sawmill are given where appropriate in
the section "General use" on pages 26-29.
Before and while using the sawmill, the operator
must observe the following safety precautions:
1. Checkthatallofthesafetydevicesandguards
are in place and are faultless.
2. Check that no fuel has been spilled outside
the tank or on the ground.
3. See to it that no unauthorised persons enter
the risk zone of the one-man sawmill.
4. Thestopsandthelockingdevicesrequiredfor
securing the log must be used in the intended
manner. See pages 27-29.
5. Adjust the blade guide so that it will be as
near to the log as possible. See page 27.
Specialsafetyregulationsapplytohandlingthefuel
used for running the one-man sawmill. These are
specified under "Fuelling" on pages 23-24.
5 m
3 m
3 m 3 m
SAFETY INSTRUCTIONS
Risk zone
The risk zone is shown in the figure to the right.
No unauthorised persons may be present within
the risk zone.
The risk zone must also be kept free of foreign
objects and the ground within the risk zone must
be even to prevent stumbling.
Users
The following applies to persons who use one-
man sawmill:
1. The user must have read and understood the
content of this user's manual.
2. The user must not be under the influence of
alcohol, medicin or be affected by fatigue.
3. Must be an adult.

7
English
Grinding device
The following safety instructions are applicable to
the grinding device:
• Never store petrol in the viscinity of the
griding device. Sparks from the grinding
disc or the mains electrical connection can
ignite petrol fumes.
• The saw blade has sharp cutting surfaces.
Be careful to avoid injury. Always wear
protective gloves while handling the saw
blade!
• The grinding disc must not be running while
adjustments are being made on the grinding
device.
• If the grinding disc rotates in the wrong
direction, it may come off and cause personal
injury.
• Check that the grinding disc does not have
any cracks and that it is secured on the shaft.
Stop the grinding disc immediately if
abnormal vibrations arise.
• Use protective eye glasses while grinding!
SAFETY INSTRUCTIONS

8English
DESCRIPTION
The one-man sawmill consists of two main
sections:
• Carriage with motor and saw
• Rails
In addition, the band saw is equipped with the
necessary safety devices.
1. Crank for height adjustment
2. Pitch disc
3. Chain guard
4. Pointer
5. Scale
6. Height adjustment rod
7. Stand
8. Cleaning liquid tank (saw blade cleaning)
9. Exhaust systemwith muffler
10. Blade lubrication valve
11. Locking device for moveable blade guide
12. Moveable blade guide
13. Saw blade
14. Rail guard
15. Fueltank
16. Motor
17. Steering handle
18. Brake handle
19. Throttle stop
20. Throttle control
21. Stop control (emergency stop)
22. Guide rod
23. Decompression valve
24. Starter handle
25. Blade wheel guard
26. Rail
27. Saw blade guard
28. Blade wheel
29. Scraper
30. Exhaust pipe guard
31. Adjusting of the blade wheel
32. Crank for band tensioning

9
English
DESCRIPTION
33. Socket spanner
34. Spark plug spanner
35. Combination spanner
36. Allen key 4 mm
37. Allen key 5 mm
38. Screw driver
39. This operator´s manual
40. Fixed section
41. Forward feed device
42. Grinding motor
43. Adjusting knob for forward feed position
44. Starting switch for forward feed device
45. Starting switch for grinding disc
46. Adjusting knob (grinding depth)
47. Locking knob (side plate angle)
48. Pin for locking the side plate angle
49. Setting tongs

10 English
Carriage
The carriage consists of the following parts:
• Steel construction on wheels running on rails
and guide bars for raising and lowering the
saw.
• Two threaded rods for adjusting the height of
the saw. The rods are united by a chain and
are controlled by a crank equipped with a
pitch disc.
• Handle with controls
• Saw unit with the following components:
• • Motor.
• • Adjustable saw blade wheel.
• • Saw blade.
• • Moveable blade guide for optimal blade
control.
• • Petrol tank for petrol mixed with oil.
See "Handling fuel".
• • Tank for cleaning liquid for the saw blade.
• • Muffler.
DESCRIPTION
16
5
Stand (7)
The carriage stand consists of square tubes
welded together and equipped with necessary
corner reinforcements which ensure stability
while sawing.
The stand is equipped with two round guide rods
for the upward and downward movement of the
saw. The guides transfer the transverse forces of
the saw to the stand.
The lower section of the stand has four groove-
rimmed wheels journalled in bearings for stability
and even movement along the rail.
To prevent the carriage from lifting off the rails, it
is equipped with two adjustable guide wheels
(bearings), which run along the underside of the
rails.
Height adjustment
The saw unit is stabilised vertically by two
interacting threaded rods (6). The threaded rods
are united by a chain for exact and simultaneous
movement.
A crank (1) is located on the top end of one of
the rods, and is used to set the exact lumber
thickness.
One turn of the crank moves the saw blade 5
mm. The saw blade height over the rail cross
beams can be read on the scale (5).