jonwa AA05F User manual

INTRODUCTION
CongratulationsonyourpurchaseofAA05
F
.Thismodeisafascinating
vehicle,
w
hichcangiveyouansurprising
feelingofpowerand freedom.Itisgood
for
s
portingandtouring.Itisconvenientinuse,andhaselegantappearance
design,
i
nternationalfashionablecolou
r,Withityoumayhaveanenjoymentof
high-class
s
cooterwhileateconomicprice.
Thismanualwill giveyoua
nunderstanding oftheoperation,inspection,
and
basic
m
aintenance ofthisscooter.Ifyouhaveanyques
tionsabouttheoperation
or
m
aintenance ofyourscooter, pleaseconsultadealer.
IMPORTANT
Forthesafeand efficientoperationof
yoursc
ooter,pleasereadthismanual

carefully
a
ndcompletelybeforeoperatingthis scooter
POINTSOFATTENTION
:
RID
ERAND PASSENGER:
This
model
isdesignedforusebyonlyoneriderand onepassenger.Donotloaditoverthe
limitson
thespecificationtable.
ROAD CONDITION
:
Thismodelisdesignedforridingontheflatroad.
PARTICULARLYIMPORTANTINFORMATION IS
DISTI
NGUISHEDINTHISMANUALBY
THE FOLLOWING NOTATIONS:
!!!WARNING
:
FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathtothescooter
operator, a
bystanderorapersoninspectingrepairingthescooter.
CAUTION:
ACAUTIONindicatessp
ecialprecautionsthatmustbetakentoavoidinjuryoftheoperator
ordamagetothescooter.
NOTE:
Wecontinuallyseekadvancementsinproductdesign
andquality,theremay beminor
discrepancies
between
yourscooterand thismanual. Weregretforthein
conveniencethismay cause.Please
consultyourdealerforanyquestionsaboutthismanual.
DESCRIPTION
1.
FrontBrakeLever
2.
Pedal
3.
Battery
4.
FuelTank
5.
HelmetHook
6.
RearGrab

1.
LeftHandlebarSwitch
2.
RightHandlebarSwitch
3.
MainSwitch
4.
RearStorageCompartment
5.
RearShockAbsorber
6.
Engine
7.
CenterStand
8.
SideStand
CONTENTS
SafetyRiding
1
Acceleration
21
ControlFunctions
2
Braking
21
MainSwitch ... ..
2
StartingOff .
22
IndicatorLights ...
3
EngineBreak-in .....
22
Speedometer .. .. 4
Parking
23
FuelGauge ...
4
PeriodicMaintenance And
24
HandlebarSwitches .
5
MinorRepair
FrontBrakeLever ...
7
PeriodicMaintenance/Lubrication ..
25
RearBrakeLever ... .
7
GearOilReplacement ...
26
FuelTankCap ... .. 8
CleaningOfAirCleaner
27
HelmetHook ... .
10
SparkPlugInspection
28
BatteryCoverRemoval ... ... 11
BrakeLeverFree Play Adjustment .29
Pre-operationChecks ... .. 12
InspectingTheBrakeFluidLevel
30
Brakes .. 13
BrakeFluidReplacement ..
30
ThrottleGrip .. .15
BrakeLeverLubrication ...
30
Tires ..
16
CenterAnd SideStand Lubrication .
30
FittingsAnd Fasteners
18
FrontForkInspection
31
Light,SignalsAnd Switches ...
18
SteeringInspection .
32
Fuel
19
WheelBearings ..
33
OperationAnd Important ...
20
FuseReplacement ..
33
RidingPoints
Cleaning&Storage
34
StartingAColdEngine
20
A. Cleaning 34

B.Storage
Specifications Table
3
4
35
SAFETYRIDING
Regularcareandmaintenance
areessentialforpreservingyourscooter svalueand
o
peratingcondition.Moreover,whatistrueforthescooterisalsotruefortherider:
g
oodperformance dependsonbeingingood shape.Riding undertheinfluence of
m
edication,drugsand alcoholis,
ofcourse,outofthequestion.Scooterridersmore
than
cardriversmustalwaysbeattheirmentaland physicalbest.Underand
influence
ofevensmallamountsofalcohol,thereisatendencytotakedangerous
risks.
Protectiveclothingisasessentialf
orthescooterriderasseatbeltsareforcardrivers
andpassengers.
Alwayswearacompletemotorcyclesuit(whethermadeofleatheror
tear
-
resistantsyntheticmaterialswithprotectors),sturdyboots, motorcyclegloves
andaproperlyfitting helmet.O
ptimumprotectivewear,however,shouldnot
encouragecarelessness. Thoughfull
-
coveragehelmetsandsuits, inparticular,create
anillusionoftotalsafetyandprotection,motorcyclistswillalwaysbevulnerable.
Riderswholackcriticalself
-controlrun
theriskofgoingtoofastandareapttotake
chances
.Thisisevenmoredangerousinwetweather.Thegood motorcyclistrides
safely,predictablyanddefensively
-
avoidingalldangers, includingthosecausedby
others.
-1-

CONTROLFUNCTIONS
MAINSWI
TCH
Themainswitchcontrolstheignitionand
lightingsystem.Itsoperationisdescribed
below.
ON:
Electricalcircuitsareswitchedon.Theenginecan
bestarted.Thekeycannotberemovedinthis
position.
-2-
OFF
Allelectricalcircuitsareswitchedoff.
TurntheswitchtoOFF tostoptheengine.
Thekeycanberemovedinthis position.
Lock:
Thesteeringislockedwhenthemainswitchisin
the ‘LOCK
positionandallelectricalcircuitsare
switchedoff.Tolockthesteering,tur
nthe
handlebarsallthewaytotheleft.Whilepushing the
keyintothemainswitch,turnitfrom ‘OFF
to
‘LOCK
andremoveit.Toreleasethelockturnthe
keyto ‘OFF whilepushing.
OPEN:
Toopentheseat,
turnthekeyto
thisposition.
!!!WARNIN
G
Neverturnthekeyto
‘OFF or ‘LOCK when
thescooterismoving.
Theelectricalcircuits
willbeswitchedoff whichmayresultinloss of
controloranaccident.
Besurethescooteris
stoppedbeforeturning
thekeyto “OFF”or
“
LOCK”.
INDICATORLIGHTS
1. Turnindicatorlights
“ ”
2. Highbeamindicatorlight
“ ”
-3-
TurnIndicatorLights “ ”
Thecorrespondingindicatorflasheswhenthe
turnswitchismovedtoleftorright.
HighBeamIndicatorLight “ ”
Thisindicatorcomes onwhentheheadlight
highbeamisused.

SPEEDOMETER
1.Speedometer2.Tripodometer3.Resetbutton
Thespeedometershowsridingspeed.This
speedometerisequippedwithanodometerand
tripodometer.
Resetbuttonhelpyoutoresettheclocko
nthe
speedometer,and youwillhaveaaccurate
time.`
-4-
FUELGAUGE
1. Fuelgauge
Thismodelisequippedwithanelectricfuel
gaugesotheridercanmonitorthefuellevel
inthefueltank.Whentheneedleindicates
“E”(Empty),about1.0Lremaininthe
fuel
tank.
HANDLEBAR SWITCHES
1.Dimmerswitch2. Turnswitch3. Hornswitch
DimmerSwitch
Turntheswitchto
“ ” forthehighbeam
andto
“ ” forthelowbeam.
-5-
TurnSignalSwitch
Tosignalaright-
handturn,pushtheswitch
tothe “ ”.Tosignalaleft-handturn,
push
theswitchtothe “ ”
.Oncetheswitchis
releaseditwillreturntothecenterposition.
Tocancelthesignal,pushtheswitchinafter
ithasreturnedtothecenterposition.
HornSwitch “ ”
Press theswitchtosoundthehorn.

4. Lightsswitch5. Starswitch “ ”
“
LIGHTS”Switch
Turningthelightswitchto
“ ” turnonthe
auxiliarylight,meterlights,tail lightand
license
light.Turningthelightswitchto
“
”,turnstheheadlightonalso.
-6-
StartSwitch
1.Turnthemainswitchto “on”
2.Applyeitherbrakeandpushthestart
switchorkickthestartpedaltostart
the
engine.
CAUTION:
See startinginstructionspriortostartingthe
engine.
FRONTBRAKELEVER
1. Rearbrakelever 2. Frontbrakelever
Thefrontbrakeleverislocatedontheright
handlebar. Pulliftowardthehandlebarto
applythefrontbrake.
-7-
REAR BRAKELEVER
Therearbrakeleverislocatedontheleft
H
andlebar.Pullittowardthehandlebarto
applytherearbrake.
`
FUELTANKCAP

1. Fueltankcap
Thefueltankcapislocatedundertheseat.
Toop
enthefueltankcap,insertthekeyinto
thelockandturnthekeyclockwise.
Toclosethecap,alignthematchmarksand
pushdownonthecap.Thenturnthekeyto
theoriginalpositionandremoveit.
Closethelid.
-8-
2. Matchmarks
!!!WARNING
Besurethecapisproperlyinstalledand
Lockedinplace beforeriding thescooter.
Rearstoragecompartment
Ahelmetcanbestoredinthecompartment
undertheseat.Toopenrearstorage
compartmentwhenitislocked,insert
the
keyandturnitclockwise.
-9-
!!!WARNING
Donotexceedtheloadinglimits:
Rearcompartment: 4Kg
HELMETHOOK

Ahookisprovidedtosecureahelmetwith
theluggagebox.
Tosecureahelmet,hangthehelmeton
the
hook.
-10 -
!!!WARNING
Neverridewithahelmetsecuredinthe
hook.
Thehelmetmayhitobjects,causinglossof
Controlandpossiblyanaccident.
BETTERY COVERREMOVAL
1. S
crew(1 2)2.Batterycover
Pullup therightpedalmatasshown.
Thenremovethescrewsonthebatterycover.
-11-
PRE-OPERATIONCHECKS
Beforeusingthisscooter, checkthefollowingpoints:
NO.
ITEM ROUTINE PAGE
1.
FrontBrake Checkoperation,free play,fluidleveland fluid
leakage.
Topup withDOT4(orDOT3)brakefluidif
necessary.
13
2. RearBrake Checkoperation, conditionand free play. 13

Adjustifnecessary.
3. EngineOil Checkengineoillever, add oilifnecessary. 14
4. Throttle Checkforsmoothoperation.
Adjustifnecessary. 14
5. Lights/Signals/Switches
Checkoperation. 17
6. Wheels/Tires Checktirepressure, wearand damage 14,15
7. Fittings/Fasteners Checkallchassisfittingsand fasteners.
Tighten/Adjust,ifnecessary. 17
CAUTION:Pre
-operationchecksshouldbemadeeachtimethe
scooterisused.Suchan
inspection
c
an
beaccomplishedinaveryshorttime;and theaddedsafetyitassureismorethanworth
to
thetimeinvolved. -12 -
BRAKES
a.Free play10
-20mm b. Free play2-5mm
BrakeLevers
Checkforcorrectfree playinthebrakelevers
and
Correctifnecessary.Makesurethe
brakesareworkingproperlybychecking at
lowspeedshortlyafterstartingout.(Seepage
32 fordetails.)
-13-
!!!WARNING
Asoft,spongyfeeling inthebrakelever
indicatesafailureinthebrakesystem.
Donotoperatethescooteruntilthefailure
inthebrakesystemiscorrected.Aska
dealerforimmediaterepairs. Asoft, spongy
feeling couldindicateahaz
ardous
conditioninthebrakesystem.
THROTTLE GRIP

a.
Free play 3-5mm
Turnthethrottlegriptosee ifitoperates
properly,andcheckthefree playMakesure
thegripreturnsbyspring force whenreleased
Askadealermakeanynecessary
adjustm
ents.
-14-
TIRES
Toensuremaximumperformance,long
serviceandsafeoperation,notethe
following:
Tireairpressure
Alwayscheckandadjustthetirepressure
beforeoperating
thescooter.
-15
-
!!!WARNING
Tireinflationpressureshouldbecheckedand
adjustedwhenthe
temperatureofthetire
equalstheambientairtemperature.
Tireinflationpressuremustbeadjusted
according
tototalweightofcargo,rider,
passengerandaccessories, andalsovehicle
No
rmalTirePressure:
Frontwheel:200 Kpa
Rearwheel:220 Kpa
!!!WARNING
Properloadingofyourscooteris
important
forseveralcharacteristicsofyourscooter,
suchashandling,braking,performance and
safety.Donotcarrylooselypackeditemsthat
cans
hift.Securelypackyourheaviestitems
closetothecenterofthescooter,and
1. Treaddepth2. Sidewall
TIREINSPECTION

distributetheweightevenlyfromsidetoside.
Properlyadjustthesuspensionforyourload,
andchecktheconditionandpressureofyour
tires.
NEVEROVERLOADTOURSCOOTER
Ma
kesurethetotalweightofthecargo,rider
passenger,andaccessoriesdoesnotexceed
themaximumloadofthescooter.Operation
oftheoverloadedscootercouldcausetire
damage, anaccident,oreven
injury.
-16
-
Alwayscheckthetiresbeforeoperatingthe
scooter.Ifcentertreaddepthreachesthe
limitasshown,ifthetirehasanail orglass
fragmentsinit, orifthesidewalliscracked
contactadealerimmediatelyandhave
the
tirereplaced.
MinimumTireTreadDepth:
Front: 1.5mm
Rear:2.0mm
FITTINGSAND FASTENERS
Alwayscheckthetightness ofchassisfittings
andfastenersbeforearide.
Takethescootertoadealertocorrecttightening
torque.
-17
-
LIGTHS,SIGNALSAND
SWITCHES
Checkallthelights,meterlightsand
indicator
lightstomakesuretheyarein
workingcondition.
Checktheoperationofthehandlebar
switchesandmainswitch.
FUEL
1. Fillertube2. Fuellevel
Mak
esurethereissufficientfuelinthetank.
!!!WARNIGN
CAUTION:
Alwayswipeoff spilledfuelimmediately
withaD
ryandcleansoftcloth.Fuelmay
deterioratepaintedsurfacesofplasticparts.
RecommendedFuel:
90# unleadedgasoline
FuelTankCapacity:
Total5.0L

Donotoverfillthetank.Avoidspilling fuel
onthehotengine.Donotfillthefueltank
abovethebottomofthefillertubeasshown
intheillustrationoritmayoverflowwhenthe
fuelheatsup la
terandexpands.
-
18
OPERATIONAND IMPORTANTRIDINGPOINTS
!!! WARNING
1.Beforeriding thisscooter,become
thoroughlyfamiliarwithalloperatingcontrols
andtheirfunctions.
Consultadealerregardinganycontrolor
functionthatyoudonot
thoroughlyunder
stand.
2.Neverstar
tyourengineorletitrunforany
L
engthoftimeinaclosedarea.Theexhaust
fumesarepoisonousandcancauseloss of
consciousness anddeathwithinashorttime.
Alwaysoperateyourscooterinanarea with
adequateventilation.
3. Beforestartingout
, besuretousethecenter
standforsafety.
-19
-
STARTINGACOLDENGINE
1.Turnthemainwitchto “ON”andthe
enginestopswitchto “”
2. Completelyclosethethrottlegrip.
3.Applyeitherbrakeandpushthe
start
switchtostarttheengine.
CAUTION:
*Iftheenginefailstostart,releasethestart
switch, waitafewseconds, thentryagain.
Eachattemptshouldbeasshortaspossible
topreservethebattery.Donotcrankthe
enginemorethan10 secondsonanyone
attempt.
*Form
aximumenginelife,never
accelerateHardwithacoldengine.
ACCELERATION
Thespeedcanbeadjustedbyopening and
C
losing thethrottlegrip.Turning ittoward
youincreasesthespeed,andturnitinthe
oppositedirectiondecreasesthespeed.
BRAKING
1. Closethethrottlegrip.
2.
Applybothfrontand rearbrake
simultaneouslywithlightpressure
andincreasethepressureslowly.
!!! WARNING:
1.
Avoidhardorsuddenbraking.Itmay
causethescootertoskidoroverturn
2.Besureto
applythebrakecarefullyif
leaning
overtooneside.Improperbraking
couldleadtoskid.

-20
3.
Streetcarrails,metalplatesonroad
constructionsites,andman-
holecovers
becomeparticularlyslipperywheninrain
days.
STARTINGOFF
Afterwarming up
theengine:
1.
Applytherearbrakeleverwithyourleft
handandholdthereargrabwithyour
righthand.Thenpushthescooteroff the
centerstand.
2.
Sitastridetheseatandadjusttherear
Viewmirrors.
3.
Checktheoncoming trafficanduseaturn
signal.
4.
Turnthethrottlegripontheright
handlebarslowlyandyouwillstartoff.
Remembertoturnoff theturnsignal.
-21
ENGINEBRAKE-IN
Thereisneveramoreimportantperiodin
thelifeofyourscooterthanthe
period
betweenzeroand150
0km.Forthisreason
weaskthatyoucarefullyreadthe
followingmaterial.Becausetheengineis
brandnew,youmustnotputanexcessive
loadonitforthefirst1500km.Thevarious
partsintheenginewear
andpolish
themselvestothecorrectoperating
c
learances.Duringthisperiod,prolonged
full throttleoperation,oranycondition
whichmightresultinexcessiveheatingof
theengine,mustbeavoid.
Keeptheriding speedbelow60km/hwithin1500km.
See thefollowing fordetails:
1. 0
—300km:
Keep
thespeedbelow30kmperhour.
2. 300
—500km:
Keepthespeedbelow40kmperhour.
3. 500
—1000km
Keepthespeedbelow50kmperhour.
4. 1000
—1500km:
Keepthespeedbelow60kmperhour.
CAUTION:
After1000kmofoperation,besuretorep
lace
theengineoil and
cleantheoilstrainer.
Iftheenginetroubleshouldoccurduringthe
break
-inperiod, consultadealer.
PARKING
Whenparkingthescooter,stoptheengine
andremovetheignitionkey.
!!! WARNING:
Themufflerandexhaustpipeare
hot.Park
thescooterinaplace wherepedestriansor
childrenarenotlikelytotouchthescooter.
Donotparkthescooteronaslopeorsoft
ground,thescootermayoverturn.

-22
-
PERIODICMAINTENANCEAND MINORREPAIR
Periodicinspection,adjustmentandlubrication
willkeepyourscooterinthesafestandmost
efficientconditionpossible.Safetyisan
obligationofthescooterowner.
Themaintenance andlubricationschedulechart
shouldbeconsideredstrictlyasaguideto
generalmaintenance andlubricationintervals.
YOU MUSTTAKEINTOCONSIDERATION
THATWEATHER,TERRAIN, GEOGEAPHICAL
LOCATIONS,AND AVARIETYOFINDIVIDUAL
USESALLTEND TODEMAND THATEACH
OWNERALTERTHISTIMESCHEDULETO
SHORTERINTERVALSTOMATCHTHE
ENVIRONMENT.
Themostimportantpointsofscooter
inspection,andlubricationareexplainedin
thefollowing pages.
-23
!!!WARNING
*Ifyouarenotfamiliarwithscooter
servicethisworkshouldbedonebya
dealer.
*Thisscooterisdesignedforuseonpaved
roadsurface only
.Ifthisscooteris
operatedinabnormallydust,muddyorwet
conditions,theairfiltershouldbecleaned
orreplacedmorefrequently.Otherwise,
rapidenginewearmayresult.Consulta
dealerorpropermaintenance intervals.
PREIODICMAINTENANCE/LUBR
ICATION
A.AdjustC.CleanR. ReplaceT.TightenI. Check, Clean,Lubrication,Adjustor
Replaceifnecessary
ROAD HAUL(km)
ITEM 300 1000
2000
3000
4000
5000
6000
7000
8000
9000 10000 11000 12000
Daily
Check
Engine oil
R R R R R R I
Engi
ne oilStrainer C C C C C C
Gearoil
R R R R R
SparkPlug
Cleanatevery2000kmand replace ifnecessary
ValveClearance(0.03
-0.06) A A A A
Carburetor
I I I
AirCleaner
Cleanthe elementatevery2000kmand replace atevery5000km.
ElectrolyteofBetty
I I I I I I I I I I I I
FuelStrainer
Cleanatevery1000km,replace ifnecessary
Brake System
I I I I I I I I I I I I I I
Screws and Nuts ofEachPart
T T T
ConcentrationofWasteGas
Frequentlycheckandclean
Followonthe analogyofthemileage intervalslistedabove ifexceedsthe listednumber.
Ifoftenride industyarea, elementofaircleanershouldbe cleanedorreplacedmore frequently

-24 -
GEAR OILREPLACEMENT
Replace thegearoil
afterinitialriding
for300km,thenreplace againafterevery
halfyearor3000kmlater.
Doasbelowdescribedforreplacement:
1. Putthescooteron
thecenterstand.
2. Place anoil panunder
thegearcase.
3.Remove
theoil fillerboltandthedrain
plu
gtodraintheoil.
4.Reinstall andtightenthedrainplug.
5.Fill
thegearcasewithoil.
Recommendedoil:APIGL
-3SAE85W/140
Oilcapacity:0.11L
-
25-
!!!WARNING
Donotletforeignmaterialenterthegear
case.Besureoil doesnotgetonthe
tireor
wheel
6. Reinstalltheoilfillerbolt.
7.Afterreplacing thegearoil,besureto
checktheoilleakage.
CLEANINGOFALRCLEANER
T
heaircleanershouldbecleanedatthespecified
intervals.itshouldbecleanedmorefrequent
lyifyou
areridinginusuallywetordustyareas.
1.
Place thescooteronthecenterstand.
2.
Removetheleftsidepanelbyremovingthescrews
onit
3.
Removetheaircleanercoverbyremovingscrews
onit.
4.
Takeouttheaircleaner,andremovethescrewson
it.
5.Removetheaircleanerelementand washitgently,
butthoroughlyinsolvent.ifitisdamagedreplace it.
6.
Squeezeouttheexcess solventanddryit
7.
Applyoiltotheentiresurface oftheaircleanerand
squeeze outtheexcess oil.its
houldbedampbutnot
dripping
R
ecommendedoil:sameasengineoil.
-26-
8.Installtheaircleanerandtheaircleaner
cover
CAUTION
Draintheoilaccumulatedintheredtube
afterevery1000kmriding
SPARKPLUGINSPECTION
SpecifiedSparkPlug:

Thesparkplug isanimportantengine
componentandiseasytoinspect.The
conditionofthesparkplug canindicate
theconditionoftheengine.Theideal
coloronthewhiteinsul
atoraroundthe
centerelectrodeisamedium
-to-lighttan
colorforascooterthatisbeing ridden
normally.Donotattempttodiagnoseany
problemsyourself.Instead,takethe
scootertoadealer.Youshould
periodically
removeandinspectthespark
plug
becauseheatanddepositswillcause
thesparkplug toslowlybreakdownand
erode.Ifelectrodeerosionbecomes
excessive,orifcarbonandotherdeposits
areexcessive,youshouldreplace the
sparkplug withthespecifiedplug.
-27-
C7HSA(NGK),A7RTC(CHN)
Beforeinstalling thesparkplug,measurethe
electrodegapwithawirethickness gauge;adjust
thegaptospecificationifnecessary.SparkPlug
Gap:0.6-0.7mm
Wheninstalling the
plug,alwayscleanthe
gasketsurface anduse
anewgasket.Wipeoff
anygrimefromthe
threadsandtightenthe
sparkplug withyour
fingersfirst,thenlaterwithatorquewrench.
BRAKELEVERFREE PLAY
ADJUSTMENT
1. Locknut2.Adjusting bol
t
Thefrontbrakeleve
rfree playshouldbe
adjustedto2
-5mmatthebrakeleverend.
Therearbrakeleverfree playshouldbe
adjustedto10
-20mmatthebrakelever
end.
-28-
Loosenthelocknutandturntheadjusting
boltindirectionAtoinc
reasefree play
whileindirectionBtodecreasefree play.
Besuretotightenthelocknutafter
adjusting.
!!!WARNING
Whenitisimpossibletomaketheproper
adjustment, askadealertodothis.
FRONTFORKINSPECTION
!!!WARNING
Securelysupportthescoo
tersothereisno
dangeroffalling over.
CAUTION:
Ifanydamageorunsmoothmovementis
foundwiththefrontfork,consulta

1.VisualCheck:
Checkforscratchesordamageonthe
innertubeandexcessiveoil leakagefrom
thefrontfork.
2.OperationCheck:
Place thescooteronalevelplace.
a.Holdthescooterinanuprightposition
and
applythefrontbrake.
b.Pushdownhardonthehandlebars
severaltimesandcheckifthefork
reboundssmoothly.
-29-
dealer.
STEERINGINSPECTION
Pe
riodicallyinspecttheconditionofthe
steering.Wornoutorloosesteering
bearingsmaybedangerous.Placeastand
undertheenginetoraisethefrontwheel
off thegroundHoldthelowerendofthe
frontforksandtrytomovethemforward
andbackward.
Ifanyfree playcanbefelt,
askadealertoinspectandadjustthe
steering.Inspectioniseasierifthefront
wheelisremoved.
!!!WARNING:
Securelysupportthescootersothereisno
dangeroffalling over.
-30-
WHEELBEARINGS
Ifthereisplayinthefrontorrearwheel
huborifthewheeldoesnotturn
smoothly,haveadealerinspectthewheel
bearings.
FUSEREPLACEMENT
Ifthefuseisblown,turnoff themain
switchandtheswitchofthecircuitin
question.Removethescrewson
battery
casecoverthefuseisatthesideofthe
case.Install anewfuseofspecified
amperage.Makesurethenewfuseis
fittedsecurely.Turnontheswitchesand
CLEANING&STORAGE
A.CLEANING
Frequent,thorough cleaningofyourscooter
willnotonlyenhanceitsappearancebutwill
alsoimproveitsgeneralperformanceand
extendtheusefullifeofmanycomponents.
1.Beforecleaning thescooter:
a.Blockofftheendoftheexhaustpipeto

see iftheelectricaldeviceoperates. Ifthe
fuseimmediatelyblowsagainconsulta
deal
er.
CAUTION:
Donotusefusesofhigheramperage
ratingthanthoserecommended.
Substitutionofafuseofimproperrating
cancauseextensiveelectricalsystem
damageandpossiblyafire.
SpecifiedFuse:15A
-31-
preventwaterentry;aplasticbagandstrong
rubberBandmaybeused.
b.Makesurethesparkplugand allfillercaps
areproperlyinstalled.
2.Iftheenginecaseisexcessivelygreasy,
applydegreaserwithapaintbrush.Donot
applydegreasertowheelaxles.
3.Rinsethedirtand degreaseroff witha
gardenhose.Useonlyenoughpressuretodo
thejob.
CAUTION:
Excessivehosepressuremaycausewater
seepageanddeteriorationofwheel
bearings,frontfork,brakes,transmission
sealsandelectrical
parts. Manyexpensive
repairbillshaveresultedfromimproper
highpressuredetergentapplications.
4.Once themajorityofthedirthasbeen
hosed,washallsurfaceswithwarmwater
andmild, detergent
-typesoap.
Anoldtoothbrushorbottlebrushishand
y
forhard
–to-touchplaces.
5.Rinsethescooteroff immediatelywith
cleanwateranddryallsurfaceswitha
chamoiscleantowel,orasoftabsorbent
cloth.
-32-
6.WindscreenCleaning:
CAUTION:
Avoidusing anyalkalineorstrongacid
cleanergasoline,brakefluid, oranyother
solvent.
Cleanthewindscreenwithaclothor
spongedampenedwithaneutral
detergent,andaftercleaning,thoroughly
washitoff withwater.Somecleaning
compoundsforplasticsmayleave
scratchesonsurfacesofthewindscreen.
Beforeusingthem,makeatestby
polishing anarea whichdoesnotaffect
thevisibility.
7.Cleantheseatwithavinylupholstery
cleanertokeepthecoverpliableand
glossy.
8.Automotive
-typewaxmaybeappliedto
allpaintedand
chrome-platedsurfaces.
Avoidcombinationofcleanerandwax.
Manycontainabrasiveswhichmaymar
thepaintorprotectivefinish.When
finished,starttheengineandletitidlefor
severalminutes.
B.STORAGE
Longtermstorage(60daysormore)of
yourscooterwillrequiresomepreventive
procedures toguardagainstdeterioration.
Afterthoroughlycleaning thescooter,
prepareforstorageasfollows:
1.Drainthefueltank,fuellinesand
carburetorfloatbowl.
2.Removethesparkplug,pouraboutone
tablespoonofSAE10W30 motoroilin
thesparkplug holeandreinstall thespark
plug.

-33-
Turntheengineoverseveraltimes
(groundthesparkplug wire)tocoatthe
cylinderwall withoil.
!!!WARNING
Whenusing thestartermotortocrankthe
engine,removethesparkplug wire,and
groundittopreventsparking.
3.
Lubricateall controlcables.
4.Blockup theframetoraisebothwheels
off theground.
5.Tieaplasticbagovertheexhaustpipe
outlettopreventmoisturefromentering
.
6.Ifstoringinahumidorsalt
-air
atmospherecoatallexposedmetal
surfaceswithalightfilmofoil.Donot
applyoil toanyrubberpartsortheseat
cover.
7.Removethebatteryandchargeit.Store
itinadryplace andrechargeitonce a
month.D
onotstorethebatteryinan
excessively
Warmorcoldplace(lessthan
0
ormorethan30 ).
CAUTION:
Makenecessaryrepairsbeforestoringthe
scooter.
-34-
TECHNICALDATA
TYPE:JSD50QT
-13 (139QMB45km)GY05F
Subject TechnicalDetails Subject TechnicalDetails
Overall DimensionL BH
1615 630 1048mm EngineType 1-cylinder,4-Stroke,Sparkignition
WheelBase
1160mm Bore*Stroke
39 41.5mm
MinimumGround Clearance105 mm CylinderCapacity50cm3
DryWeight
82kg MaximumPower 2.58kw@7250min-1
MaximumLoading
150kg MaximumTorque 3.82N.m@6000min-1
MaximumSpeed45km/h Idling Speed 1500±100 min-1
Economic Fuel Consumption 2.5 L/100km
EngineOil Type SAE 15W-40 SF
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