Peugeot Motorcycles Scoot'elec Instruction manual

WORKSHOP
MANUAL
SERVICE AND REPAIR
SALES DIVISION
NETWORK TECHNICAL INFORMATION

CONTENTS
Page: 2
Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles
CHARACTERISTICS ............................................................................................................................... 3
Machine markings.................................................................................................................................... 3
Characteristics......................................................................................................................................... 3
Frame....................................................................................................................................................... 3
Capacities ................................................................................................................................................ 3
Dimensions............................................................................................................................................... 3
Weight...................................................................................................................................................... 3
Tyres ........................................................................................................................................................ 3
Motor markings........................................................................................................................................ 3
SERVICE AND COMMISSIONING INSTRUCTIONS.......................................................................... 4
Check:...................................................................................................................................................... 4
Change:.................................................................................................................................................... 4
Check and change:................................................................................................................................... 4
Test machine:........................................................................................................................................... 4
Battery commissioning and maintenance procedure ................................................................................. 5
Commissioning......................................................................................................................................... 5
Charging after prolonged immobilisation................................................................................................. 6
Procedure: ............................................................................................................................................... 6
Checks before handing over to the customer:............................................................................................ 7
SPECIAL IMPORTANT POINTS............................................................................................................ 8
TIGHTENING TORQUES AND SPECIAL TOOLS............................................................................... 9
Tightening torques.................................................................................................................................... 9
Frame:.................................................................................................................................................. 9
Motor:.................................................................................................................................................. 9
Standard:.............................................................................................................................................. 9
Special tools:............................................................................................................................................ 9
BODY........................................................................................................................................................ 10
To remove lower body fairings Step 1..................................................................................................... 10
To remove the footboard Step 2.............................................................................................................. 10
To remove the saddle Step 3................................................................................................................... 10
To remove the saddle cover and lock Step 4 ........................................................................................... 11
ELECTRICITY........................................................................................................................................ 12
To remove the charger Step 5................................................................................................................. 12
Removal of the 200 Amp fuse Step 6....................................................................................................... 12
To remove the ECU Step 7 ..................................................................................................................... 13
Setting the throttle sensor....................................................................................................................... 13
To remove the batteries .......................................................................................................................... 14
Cell fitting order..................................................................................................................................... 15
MOTOR.................................................................................................................................................... 16
To remove the power unit ....................................................................................................................... 16
To remove the brushes............................................................................................................................ 17
Removal of the motor mounting rod and the stand.................................................................................. 18
To remove the transmission system......................................................................................................... 19
To remove the motor............................................................................................................................... 20
To remove the speed sensor.................................................................................................................... 20
Relay module removal............................................................................................................................ 21
MISCELLANEOUS OPERATIONS....................................................................................................... 23
Keypad removal...................................................................................................................................... 23

CHARACTERISTICS
Page: 3
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CHARACTERISTICS
Machine markings
Model code E1A
Characteristics
Motor
Characteristics Direct current and
separate excitation
Energy recovery
motor brake
Marque Leroy Somer or
Schabmüller
Max. power
output 2.8 kW
Motor speed 2100 rpm
Torque speed 2000 rpm
Frame
1Manufacturer’s plate
2VIN number
Capacities
Relay module 0.12 litres
Esso Gear Oil (EZL
848) P/N 753054
Dimensions
Length 1755 mm
Width 695 mm
Height without rear
view mirror 1100 mm
Ground clearance
Wheelbase 1300 mm
Weight
Weight 115 kg
Tyres
Front wheel 2.5"x10"
Front tyre 100/80x10
Front tyre pressure 2.5 bar
Rear wheel 2.5"x10"
Rear tyre 110/80x10
Rear tyre pressure 2.5 bar
Motor markings
Motor type EA1

SERVICE AND COMMISSIONING INSTRUCTIONS
Page: 4
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SERVICE AND COMMISSIONING INSTRUCTIONS
Heavy duty servicing is aimed at machines used under “harsh” conditions: door-to-door call, intensive urban
use (courier service)
Servicing operations 500 Kms
or 3 months Every 5000 Kms or months Every 10000 Kms
Heavy duty service 500 Kms Every 2500 Kms Every 5000 Kms
Check:
Diagnostic readout X X X
Throttle control X X X
Functioning of electrical equipment X X X
Front and rear brake control X X X
Tyre pressures X
Tyre condition, pressure and wear X X
Tightness of nuts and bolts X X X
Change:
Front and rear brake lining # X
Grease cam spindle X X
Drive belt 10000 km for
heavy duty
service
Check and change:
Motor brushes #
(Leroy Somer only) 10000 km for heavy duty
service
X
Test machine:
On road X X X
# if necessary

SERVICE AND COMMISSIONING INSTRUCTIONS
Page: 5
Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles
Battery commissioning and maintenance procedure
Remark: the maintenance procedure is identical to the commissioning procedure
Important:
It is essential to use distilled water supplied by PEUGEOT MOTOCYCLES under P/N: 973582
The use of distilled water from any other source will destroy the battery and result loss of warranty.
It is forbidden to pour in distilled water before the end of charging.
Commissioning
Ensure you have 3 litres of PEUGEOT distilled water, P/N: 973582.
•Connect the charge cable to the 230 V – 10/16 A mains.
•The charge lamp comes on with a beep, the battery lamp flashes
•Press « V » on the keypad (a minimum of 2 seconds) and do not release it until the 2 confirmation beeps
are given.
•Release the « V » key, a series of 3 beeps indicates the operation is to commence, the charge lamp
flashes.
•If it does not flash, repeat the operations more quickly.
The commissioning procedure has started and will take 1à to 15 minutes.
At the end of charging, the lamps stay on indicating that the water may be added to the battery.
Note:
From this point on, you may leave the machine connected to the mains for a period of 72 hours. Beyond this
time, you will have to repeat the procedure from the start.
•Disconnect the charging cable, the lamps stay on. You now have a maximum of 30 minutes to
add water to the battery.
•Open the maintenance cover with a Torx screwdriver and slowly pour in the distilled water (P/N:
973582) until the water runs out of the overflow under the scooter.
•Close and tighten the maintenance cover, the lamps go off indicating the end of
commissioning.
•Wait for a minimum of 15 seconds before turning on the ignition.

SERVICE AND COMMISSIONING INSTRUCTIONS
Page: 6
Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles
Charging after prolonged immobilisation
After not being used for a few months, the battery voltage may drop below 8 volts and it is impossible to
charge the machine.
In this case, the battery needs to be “woken up” by one or more connections/disconnections
to and from the mains socket.
Procedure:
1. Connect the charging connector the mains.
Important:
•The charge lamp does not come on on the instrument panel.
•No beep on the multifunction keypad.
•The fan does not run.
This is normal.
Do not turn on the scooter lights.
Do not connect the TEP96.
2. Leave the connector connected 5 minutes to the mains
3. Disconnect the connector from the mains and reconnect it immediately
Repeat operations 2 and 3 until:
•The charge lamp comes on on the instrument panel.
•The multifunction key pad sounds a beep.
•The charger fan starts.
After 5 minutes charging (for ECU, electronic control unit, Soft version 4.2.4, production prior to July 97)
Connect the TEP96 to the machine
The DISCHARGE value must be between 0 and 110 Ah
If the number of discharged Ah is over 110, use the TEP96 to carry out a « Exchange battery » procedure
Press the two buttons (A) for 3
seconds
OTHER FUNCTIONS
♦ Reading variables
♦ Memory battery
♦ Check in disjunct.
⇓
All variables
♦ Large amperemeter
♦ Large voltmeter
♦ Large speedometer
*VARIABLE (PAGE 2)*
Charge =0.0Ah
Discharge = 65.2Ah
Overcharg = 0.0Ah
OTHER FUNCTIONS
♦ Identity UCE
♦ Identity TEP
♦ SPECIAL FUNCTIONS
TO OPENING SPECIALS
FUNCTIONS
REQUEST AGREEMENT
PEUGEOT MOTOCYCLES
SPECIAL FUNCTIONS
♦ Exchange ECU
♦ Exchange battery
A

SERVICE AND COMMISSIONING INSTRUCTIONS
Page: 7
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Checks before handing over to the customer:
Check the wheel nuts are tight
Front wheel: 6 m.daN
Rear wheel 10 m.daN
Check all nuts and bolts are tight
Check brake adjustment and efficiency
Check the tyre pressures cold
Front wheel: 2.5 bar
Rear wheel 2.5 bar
Check operation of the lights, flashers, road and pedestrian horn, and brake light
Check operation of the various instrument panel lamps
Check the power reserve
Carry out a road test

SPECIAL IMPORTANT POINTS
Page: 8
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SPECIAL IMPORTANT POINTS
The scoot'elec is fitted with a coded immobiliser. This system prevents the machine from being started if the
user has not entered the secret code number. See instructions page 19.
Charging of the 3 Cadmium-Nickel batteries is by means of the on-board charger fitted with a 220V 10/16A
power connector with earth.
A partial charge may be carried out, and each charge of 10 minutes enables approximately 5 km to be
covered in ECO mode.
If the battery temperature is high, charging will only commence after the time it takes to cool down which is
controlled automatically by the charger and the ECU (which means that the charging time will be prolonged
by the same time). The lamp will flash until the charge is triggered automatically. See instructions page
6.

TIGHTENING TORQUES AND SPECIAL TOOLS
Page: 9
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TIGHTENING TORQUES AND SPECIAL TOOLS
Tightening torques
Lower body fairing 0.2m.daN
Footboard 0.4 m.daN
Speedo casing 0.1 m.daN
Saddle cover 0.6 m.daN
Front panel 0.1 m.daN
Rear panel 0.1 m.daN
Side fairings 0.1 m.daN
Rear mudguard * 0.8/0.1 m.daN
Mudflap * 0.6/0.8m.daN
Saddle locking plate 1.2 m.daN
Frame:
Front wheel spindle nut 6 m.daN
Rear wheel spindle nut 10 m.daN
arm to frame mounting 4.6 m.daN
Shock absorber upper mount 4.3 m.daN
Shock absorber lower mount 2.5 m.daN
Steering locknut 7 m.daN
Motor:
Arm to motor mount 2.3 m.daN
Battery terminal nut 12 m.daN
Strap and 200 A fuse 1.2 m.daN
Brush fixing screws
Standard:
Nut and bolt 5 mm diameter 0.5 m.daN
Nut and bolt 6mm diameter 1 m.daN
Nut and bolt 8mm diameter 2.2 m.daN
Nut and bolt 10mm diameter 3.5 m.daN
Nut and bolt 12mm diameter 5.5 m.daN
Special tools:
Steering column spanner 754086
Discharge bench 753012
TEP 96 753011
Optional charger 5409
* depending on size of bolt

BODY PANELS
Page: 10
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BODY
To remove lower body fairings Step 1
Remove the 4 screws (1)
Remove the lower body fairings (2)
To remove the footboard Step 2
Remove the 5 screws (1)
Remove the footboard (2)
To remove the saddle Step 3
Remove the 2 bolts (1)
Remove the saddle (2)