Joslyn JSP series User manual

Surge Protective Devices
Installation, Operation
and Maintenance Manual
PN 750-0100-001 A03
JSP
Surge
PrOTeCTION
Joslyn
TM

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Table of Contents
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Guide to Installation and Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pre-Installation Checklist ..................................... 4
Service Configurations ....................................... 5
Conductor Sizing and Routing .................................. 6
Upstream Overcurrent Protection Device . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting ................................................. 7
Indoor vs. Outdoor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Conduit Openings .......................................... 7
Electrical Connections ....................................... 8
Connecting Form “C” Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote Monitoring ......................................... 9
Verification and Power Up .................................... 10
Troubleshooting ........................................... 11
Installation Assistance ...................................... 11
Standards and Listings ...................................... 11
Return and Warranty Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warranty Statement ........................................ 12

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
W A R N I N G !
THE JSP WARRANTY IS VOIDED if the unit is damaged as a result of
improper installation or the installer’s failure to verify the following
conditions prior to installation.
W A R N I N G !
HAZARDOUS VOLTAGES PRESENT: Improper installation or
misapplication may result in serious personal injury or damage to the
electrical system. Read the complete installation instructions before
proceeding with installation. Remove all power to the electrical panel
before installing or servicing the SPD.
W A R N I N G !
IMPORTANT SAFETY INSTRUCTIONS: All work must be performed
by licensed and qualified personnel. The electrical system must be
properly grounded in accordance with the U.S. National Electrical
Code, state and local codes or other applicable codes for this SPD to
function properly. This device is suitable for installation where the
available short circuit current is 200,000 rms symmetrical amperes
up to 600VAC or less. For countries outside of the US follow applicable
electrical specifications for the country the unit is being used in.
W A R N I N G !
Check to ensure that a proper bond is installed between neutral and
ground at the transformer upstream from all 3-Phase Wye, 3-Phase
High-Leg Delta or Split-Phase JSP device (See NEC Article 250).
If the transformer is not accessible, check the main service
disconnect/panel for the NG bond. Lack of a proper bond will
damage JSP and void the warranty.
W A R N I N G !
Do not HIPOT the JSP unit or the electrical system to which the JSP
unit is connected without disconnecting the JSP conductors including
phases, neutral and ground.
Guide to Installation and Assistance Thank you for choosing the Joslyn® JSPTM series Surge Protective Device (SPD).
We look forward to fulfilling your facilitywide surge protection needs.
Should you have questions about installing the JSP please call
Joslyn® Technical Support at 800.238.5000 or 804.236.3300
Monday through Friday, 8:00 a.m. to 5 p.m. (EST). Or, email us at
[email protected].
This manual provides guidelines for the proper installation of the JSP family
of devices. Proper product selection and compliance with these guidelines
will help your new suppression system provide years of reliable service. If
installers are unsure about the facility electrical configuration or have other
installation-related questions, it is recommended they consult with a master
electrician or other qualified electrical professional.
When shortcuts are taken or installation procedures are not followed, the
JSP system may become damaged or may not provide adequate protection.
It is extremely important to follow these installation procedures carefully.

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pre-Installation Checklist ✓Confirm that the voltage(s) and service configuration shown on the JSP
product label are consistent with the voltage and service configuration of
the facility. A model number is on the right side of the JSP unit. Each model
number corresponds to the configurations printed in Table 1:
Example of a SPD model number: JSP160-3Y208-F
1These are the only voltages available on the 60, 80, and 100kA systems.
NOTES:
• xxx denotes surge rating per phase (60, 80, 100, 120, 160, 200, 240, 300, 400)
• The power system operation frequency is between 47–63Hz.
Confirm that the environmental conditions are consistent with the
following ranges:
• Ambient Temperatures: Between -40° and +158°F (-40º to 70º C).
• Relative Humidity: Between 5% and 95% non-condensing.
• Altitude: Less than 13,000 feet (4000 m).
MODEL NOMINAL L-N L-L CONFIGURATION
VOLTAGE VOLTAGE VOLTAGE
RANGE RANGE
JSPxxx-1P1201 120 90-132 90-132 1-Phase, 2-Wire + Ground
JSPxxx-1P2401 240 180-264 180-264 1-Phase, 2-Wire + Ground
JSPxxx-1S2401 120/240 90-132 180-280 Split-Phase, 3-Wire + Ground
JSPxxx-3Y2081 120/208 312-382 540-660 3-Phase, 4-Wire + Ground
JSPxxx-3Y3801 220/380 198-253 342-440 3-Phase, 4-Wire + Ground
JSPxxx-3Y4151 240/415 216-264 373-457 3-Phase, 4-Wire + Ground
JSPxxx-3Y4801 277/480 249-305 432-528 3-Phase, 4-Wire + Ground
JSPxxx-3H2401 120/240 108-132 (A, C) 216-264 3-Phase, High-Leg
187-229 (B) 4-Wire + Ground
JSPxxx-3Y600 347/600 313-394 540-660 3-Phase Wye, 4-Wire + Ground
JSPxxx-3D2401 240 N/A 216-264 3-Phase Delta, 3-Wire + Ground
JSPxxx-3D380 380 N/A 342-418 3-Phase Delta, 3-Wire + Ground
JSPxxx-3D480 480 N/A 432-528 3-Phase Delta, 3-Wire + Ground
JSPxxx-3D600 600 N/A 540-660 3-Phase Delta, 3-Wire + Ground
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Table 1: Configuration Table
Options Suffixes
F Transient filter that meets UL 1283
(Not recommended when using telecommunication rectifiers)
B Surge counter
S NEMA 4X stainless steel enclosure
M Advanced Monitoring
J S P 1 6 0 — 3 Y 2 0 8 — F
Model
kA Rating
Voltage
Configuration
Options
Sample Model Number Scheme

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
SPD
L
N
G
SPD
L2
L1
N
G
SPD
B
C
A
N
G
SPD
B
C
A
G
Service Configurations
Figure 1
1-Phase, 2-Wire
Figure 2
Split-Phase, 3-Wire
Figure 3
3-Phase, 4-Wire Wye
Figure 4
3-Phase, 3-Wire Delta
Figures 1–5 show the electrical relationship between JSP and these five
basic service configurations: 1-Phase, 2-Wire; Split-Phase, 3-Wire; 3-Phase,
4-Wire Wye; 3-Phase, 3-Wire Delta and 3-Phase, 4-Wire High-Leg Delta

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
SPD
C
A
BORANGE
G
N
CAUTION: JSP’s performance will be limited severely if the
conductors are (a) too long, (b) are of too small a wire gauge, (c) have
too many bends or (d) have sharp bends. For optimum performance
never exceed 10' conductor lengths.
Figure 5
3-Phase, 4-Wire High-Leg Delta
Conductor Sizing and Routing
If bends are required, they should be sweeping bends (12" radius). Do not make
sharp 90° bends for appearance purposes because they will severely decrease
the effectiveness of the JSP unit.
Binding or twisting conductors together using tiewraps or electrical tape
increases the protection performance of the device.
Joslyn recommends installing the JSP unit by following conductor size for
phase, ground and neutral connections. The conductor length should be as
short as possible to ensure the maximum level of protection.
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Table 2: Maximum Recommended Conductor Size
Model Conductor size
JSP-0601 #10AWG
JSP-0801 #10AWG
JSP-1001 #10AWG
JSP-1202 #6AWG
JSP-1602 #6AWG
JSP-2002 #4AWG
JSP-2402 #4AWG
JSP-3002 #4AWG
JSP-4002 #4AWG
1
60 through 100kA units are shipped with #10AWG leads. Leads should be
shortened during installation in order to minimize conductor length.
2120 through 400kA units are shipped with compression box lugs.
Terminals are identified with markers (Phase A, B, C, Line 1, Line 2,
Neutral or Ground)

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Upstream Overcurrent
Protection Device
CAUTION: Careful consideration must be made when selecting
an area for conduit entry. There are several components inside the
enclosure that may interfere with the conduit entry path, therefore,
ensure the path is clear of all objects before drilling. Damages caused
by installation errors are not covered under the product warranty.
See Figure 6 for conduit openings and enclosure dimensions.
Mounting
Indoor vs. Outdoor Installations
Conduit Openings
Mount the JSP to the building structure using construction methods and
hardware appropriate for your site. Install the conduit and pull the conductors
as specified in Table 2.
NEMA 4 enclosures are suitable for indoor or outdoor use. NEMA 4X (stainless
steel) enclosures are suitable for corrosive environments as well. For direct
sunlight applications, Joslyn suggests shading the monitoring components.
All conduits and fittings must be rated and properly installed so that the final
installation maintains the NEMA rating.
If desired, punch holes at this time for the conduit or nipple or wait until the
JSP is mounted to the building structure. Punch holes only in the designated
areas as shown in the following illustration.
The JSP is a Type 1 SPD which is suitable for use in both Type 1 and Type
2 SPD applications. The JSP is a one-port SPD and is to be connected in
parallel with the electrical system. It may be connected via a circuit breaker,
molded case switch, fused switch, or connected directly to the bus of the
panelboard or switchboard it is protecting. If direct bus connection is used,
Joslyn® recommends installing the JSP behind a disconnect switch or other
disconnecting means for ease of serviceability.
If the SPD is connected to a dedicated OCPD, a 60A breaker is recommended
(30A minimum, 200A maximum).

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
CAUTION: Prior to installation ensure the system configuration and
voltage is equivalent to the JSP unit being installed.
Figure 6
Conduit Openings and
Enclosure/Mounting
Dimensions
Electrical Connections
Following all applicable National Electrical Code standards as well as state and
local codes, connect phase, neutral* and ground to JSP. The 60kA, 80kA and
100kA units come with 36" of #10AWG conductors. Each phase conductor is
labeled (Phase A, B or C). The 120kA, 160kA, 200kA, 240kA, 300kA and 400kA
units come with compression box lugs. The installer must provide the appropriate
conductors. Ensure that the conductor lengths are kept as short and straight
as possible. On all high-leg delta systems, the high-leg (208V LN) must be
connected to the Phase B of the SPD. (Color coded orange according to NEC).
*The 3-Wire + Ground Delta JSP does not have a neutral conductor.
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Dim JSP 60, 80, 100 JSP 120, 160 JSP 200, 240, 300, 400
H1 6.00 (152.4) 10.00 (254.0) 14.00 (355.6)
H2 6.75 (171.5) 10.75 (273.1) 14.75 (374.7)
H3 7.50 (190.5) 11.50 (292.1) 15.50 (393.7)
W1 6.00 (152.4) 8.00 (203.2) 12.00 (304.8)
W2 4.00 (101.6) 6.00 (152.4) 10.00 (254.0)
D – 6.20 (157.5) 6.20 (157.5)
D1 4.16 (105.7) – –
D2 2.00 (50.8) – –
All measurements in inches (mm)
(W1)
(W2)
(H1)
(H2)
(H3)
(D1) (D2)
3/4” MYERS HUB
ø0.31 (7.87)
JSP 60–100
(W1)
(W2)
(H1)
(H2)
(H3)
ø0.31 (7.87)
(D)
1.36"
(34.5 mm)
3.20"
(83.8 mm)
Allowable Area For Conduit Entry
JSP 120–160
(W1)
(W2)
(H1)
(H2)
(H3)
ø0.31 (7.87)
(D)
1.36"
(34.5 mm)
3.20"
(83.8 mm)
Allowable Area For Conduit Entry
JSP 200–400
Dimensional specifications

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Connecting Form “C”
Dry Contacts
Remote Monitoring
Figure 7
Wire Connections
Contacts shown in de-energized state
(alarm condition).
Figure 8
Terminal Block
Contacts shown in energized normal state
(no fault condition).
Units that come with Form “C” dry relay contacts provide status of the surge
protective device. These contacts are for connection to a user-provided remote
alarm and monitoring circuit. The relay contacts are rated 65VDC/150VAC with
maximum switching power of 30WDC/60VA AC.
When input power is present on all phases, terminals “NO” (Normally Open)
and “COM” (Common) are an open circuit and terminals “NC” (Normally Closed)
and “COM” are a closed circuit. The contacts change state when the unit has
encountered failure to one or more phases.
The installer must provide the appropriate raceway and wiring for the monitoring
circuit, observing the restrictions and conduit openings illustrated in an earlier
section of this manual.
Models: JSP120kA to JSP400kA
For these models, the Form “C” contacts must be wired by the installer.
See Figure 8 for the Form “C” contact configuration and terminal location on
the monitor board. The annotations on the diagram match the markings on the
terminal block.
The installer must route the monitoring conductors to the terminal blocks on
the door mounted main monitoring board. Route the wires to allow the door
to be opened and closed properly. Tighten screws on terminals to 3.5 in-lbs.
(0.4 Nm). This terminal block will accept wire sizes #28AWG–#16AWG.
#18–#20AWG is recommended.
Models: JSP60kA to JSP100kA with -M option
For these models, the Form “C” contacts come pre-wired with 36" of #20AWG
conductors.
See Figure 7 for the Form “C” wiring and contact configuration.
Use butt splices within the panelboard to connect the Form “C” leads to the
user’s monitoring circuits. Alternatively, install a junction box between the JSP
and the panelboard to connect Form “C” leads to user’s monitoring circuits.
If the Form “C” contacts are not used, user has the option of either cutting
off the leads or coiling up the leads and saving them for potential future use.
Consult applicable local codes to ensure proper installation.
COVER REAR VIEW
FORM C Relay
ShOwn In alaRM
COndItIOn
n.O. • BlK
COM. • whIte
n.C. • Red
n.O.
COM.
n.C.

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JOSLYN® JSPT M INSTALLATION, OPERATION AND MAINTENANCE MANUAL
R
R
R
R
R
R
W A R N I N G ! It is recommended that the cover of the JSP unit along
with its associated cabling be installed prior to applying power. The
monitoring harness, which exits the epoxy and connects to J2 on the
monitor board, contains line voltage when power is applied to the unit.
Verification and Power Up
Figure 9
JSP Diagnostics
Figure 10
JSP with Counter Option Diagnostics
Apply Power to the JSP unit by closing the overcurrent protection device or
switch feeding the suppressor.
For Compact JSP Units (60, 80, and 100kA)
Verify that all “Protection Available” indicating lights are illuminated. The
“Protection Available” indicating lights extinguish only upon failure of one or
more phases (indicating an alarm condition).
For Standard JSP Units (120, 160, 200, 240, 300, and 400) or
-M (60, 80 and 100kA)
Verify that all “Protection Available” indicating lights are illuminated. The
“Protection Available” lights extinguish only upon failure of one or more phases
(indicating an alarm condition).
Audible alarm should not operate under normal conditions. The audible alarm
can be “muted” by pressing the “ALARM SILENCE” button, which subsequently
will illuminate the “ALARM SILENCED” light. Pressing the “ALARM SILENCE”
button again will enable the audible alarm.
CAUTION: Pressing the “ALARM SILENCE” button when the alarm
has not triggered will prevent the audible alarm from sounding during
a failure.
For JSP Units with surge counter option
(Not available on 60, 80 and 100kA)
The number of surges detected by the SPD is displayed on an eight digit
LCD display on the front of the JSP door. The LCD counter is battery backed
to maintain the number of surges even during a power loss. Press the reset
button on the counter to reset the surge count.