Joslyn PanelTrack TK-PK025D-24VDC User manual

Total Protection
Solutions
PanelTr
r
ackT
M
Surge
Protective
Device
Installation
Operation and
Maintenance
Manual
PanelTrack
PKD Protector Series:
TK-PK025D-24VDC
30VDC max, 25VAC max, 1ø, 2 Wire + Ground
TK-PK025D-48VDC
60VDC max, 45VAC max, 1ø, 2 Wire + Ground
TK-PK025D-90VDC
90VDC max, 65VAC max, 1ø, 2 Wire + Ground
TK-PK025D-125VDC
150VDC max, 110VAC max, 1ø, 2 Wire + Ground
TK-PK040D-48VDC-LA*
65VDC max, 1ø, 2 Wire + Ground
TK-PK040D-125VDC-LA*
200VDC max, 1ø, 2 Wire + Ground
* Intended for DC applications only
All units come with 18 inches of #14 AWG leads.
®
10YEAR
WARRANTY
WARRANTY
10YEAR
FREE
REPLACEMENT
PANELTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL
WARRANTY STATEMENT
During the applicable warranty period, any Total Protection Solutions™surge protector
device which fails due to defect in materials, workmanship, or any electrical anomaly,
including lightning, shall be repaired or replaced at Joslyn’s discretion.
Prior to shipment of any suspect or known defective product to Joslyn a Return Material
Authorization (RMA) number must be obtained. An official Joslyn RMA number and shipping
instructions can be obtained from the distributor where the product was originally pur-
chased. Distributors can obtain the official Joslyn RMA number by contacting the Joslyn
Customer Service Department at 800-647-1911. Products arriving at Joslyn without an
official RMA number will not be accepted and will be returned freight collect to the original
point of shipment.
Products being returned with an official Joslyn RMA number should be shipped by prepaid
freight to the nominated point of return as shown on the RMA documentation.
The Company shall have no liability under this warranty for problems or defects directly or
indirectly caused by misuse of the Product, alteration of the Product (including removal of
any warning labels), accidents, improper installation, application, operation or improper
repair of the Product.
THIS WARRANTY REPRESENTS THE ENTIRE WARRANTY OF THE COMPANY. ALL OTHER
WARRANTIES EXPRESS OR IMPLIED, ORAL OR WRITTEN, INCLUDING, BUT NOT LIMIT-
ED TO, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE HEREBY DISCLAIMED.
THE LIABILITY OF THE COMPANY, AT ITS SOLE OPTION, UNDER THIS WARRANTY IS
EXPRESSLY LIMITED TO THE REPLACEMENT OR REPAIR OF THE DEFECTIVE PART
THEREOF. IN NO EVENT SHALL THE COMPANY BE LIABLE OR RESPONSIBLE FOR SPE-
CIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND OR CHARACTER, NOR
SHALL ITS LIABILITY EVER EXCEED THE PURCHASE PRICE PAID TO JOSLYN FOR SUCH
DEFECTIVE PRODUCT.
This warranty is not transferable and may only be enforced by the original purchaser. Claims
under this warranty must be submitted to Joslyn within thirty (30) days of discovery of any
suspected product defect.
PANELTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL PN: MNL1020-PKD
5900 Eastport Boulevard Richmond, VA 23231-4453 USA
TEL: [phone] FAX: [phone] www.joslynsurge.com

WARNING – Hazardous voltages can cause severe personal injury or death and/or
property damage. Remove all power before installing or servicing this device.
INTRODUCTION
The PanelTrack PKD Surge Protective Device (SPD) is designed to protect sensitive AC and
DC electrical and electronic equipment against the damaging effects of lightning strikes and
internally or externally-generated over voltage transients. All units come standard with
status indicating lights to verify that the unit is working properly.
INSTALLATION
The SPD can be connected directly to the service bus. Alternately the unit can be connected
to a dedicated branch circuit breaker (15 amp minimum rating). The advantage of using a
dedicated breaker for the SPD is that it allows the suppressor to be de-energized during
service without disturbing the electrical system to the rest of the facility. A careful considera-
tion must be made in selecting the breaker and knockout location, because excess length of
the protector wires and sharp bends in the wire drastically decrease the effectiveness of the
PanelTrack as a surge suppressor. For this reason, choose a location that will minimize both
the wire lengths and sharp bends in the wire.
1. Disconnect input power supply.
2. Mount the SPD through 1/2" knockout or by the device’s L-shaped mounting bracket.
3. Connect the red wire to positive (for DC application) or hot bus (for AC application)
4. Connect the black wire to negative (for DC application) or neutral bus (for AC
application).
5. Connect the green/yellow wire to ground bus.
OPERATION
1. Apply power to the unit. If the electrical and grounding wirings are done properly, the
green function status LED indicators on the SPD will be on. If the lights are not on,
remove the power and review all of the previous installation procedures.
2. If, after a known heavy lightning strike, the breaker is found tripped, reset the breaker.
If the function status lights are lit, then the SPD is fine. If the lights are out or you
cannot reset the breaker, the unit must be replaced.
TECHNICAL ASSISTANCE
Our staff is ready to support you and answer any questions.
Monday through Friday, 8:00 a.m. to 5:00 p.m. (EST) at 800-647-1911.
IMPORTANT SAFETY INFORMATION
• All work must be performed by qualified electrical personnel.
• The electrical system must be properly grounded in accordance with applicable codes for
this unit to work correctly.
• Confirm that the voltage and service configuration shown on the PanelTrack product label
are consistent with the voltage and service configuration of the electrical system.
See Figure 1 for electrical relationship between PanelTrack and service configuration.
• TK-PK025D-125VDC is not intended for connection to 110-120VAC “household” power
system.
•TK-PK040D-48VDC-LA and TK-PK040D-125VDC-LA are not intended for connection to
AC power system.
• Read complete installation instructions before beginning installation.
FIG. 1: Single Phase, 2-Wire
!
PANELTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL PANELTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL
SPD
(+)
(-)
REMOTE RELAY CONTACTS (MODELS END WITH “-A” SUFFIX ONLY)
For "Fail-safe" form A monitoring, connect the alarm leads to terminals 2 and 3. Terminals 2 and
3 will be closed during normal (Power ON) operation and the SPD is functioning properly. If the
suppressor should fail contacts 2 and 3 will open and contacts 1 and 2 will close. Relay contacts
are rated at 5A at 250VAC or 30VDC maximum, 50mVA minimum.
RE
M
OT
E
AL
AR
M
1
2
3
1
2
3
Relay contacts shown in the
relaxed position (suppressor
alarm or loss of power).
Note:
Maximum torque on
terminals is 10 in-lb