Joyner JNSZ650UV4S User manual

Owner’s manual
JNSZ650UV4S

1
INTRODUCTION
Thank you for choosing JOYNER JNSZ650UV4S. It represents the result
of many years of JOYNER experience in the production of utility
vehicles. With the purchase of this JOYNER, you can now appreciate the
high degree of craftsmanship and reliability that have made JOYNER a
leader in this field .This manual will provide you with a good basic
understanding of the features and operation of this vehicle. It also
includes basic maintenance and inspection procedures. If you have any
questions regarding the operation or maintenance of your vehicle, please
consult a JOYNER dealer.
Please read this manual carefully before operating this vehicle. Do not
attempt to operate this vehicle until you have attained adequate
knowledge of its controls and operating features. Regular inspections and
careful maintenance, along with good operating techniques, will help
ensure that you safely enjoy the capabilities and reliability of this vehicle.

2
CONTENTS
WARRANTY POLICY ..........................................................................................................................5
LOCATION OF THE WARNING AND SPECIFICATION LABELS.........................................16
SAFETY INFORMATION..................................................................................................................19
CONTROL FUNCTIONS....................................................................................................................21
MAIN SWITCH......................................................................................................................................21
MULTI-FUNCTION METER UNIT............................................................................................................22
SWITCHES ...........................................................................................................................................22
PEDAL.................................................................................................................................................23
PARKING BRAKE LEVER.......................................................................................................................24
DRIVE SELECT LEVER..........................................................................................................................25
FUELTANK CAP ...................................................................................................................................25
SEATS AND SAFETY BELTS ...................................................................................................................25
GLOVE COMPARTMENT........................................................................................................................26
ARE YOU READY TO DRIVE ..........................................................................................................27
PROTECTIVE APPAREL.........................................................................................................................28
HELMETS AND EYES PROTECTION.......................................................................................................28
DRIVE TRAINING.................................................................................................................................28
AGE RECOMMENDATION .....................................................................................................................29
NO ALCOHOL OR DRUGS.....................................................................................................................29
IS YOUR VEHICLE READY TO DRIVE.........................................................................................30
PRE-DRIVE INSPECTION.......................................................................................................................30
SAFE DRIVING PRECAUTIONS .....................................................................................................32
OFF-ROAD USE ONLY .........................................................................................................................32
KEEP HANDS AND FEET ON CONTROLS ...............................................................................................33
CONTROL SPEED .................................................................................................................................33
DO NOT PERFORM STUNTS .................................................................................................................34
SPECIFICATIONS ..............................................................................................................................35
OPERATION........................................................................................................................................38
OPERATION CONTROLS........................................................................................................................38
BRAKE ................................................................................................................................................39
CLUTCH ..............................................................................................................................................39
START ENGINE .....................................................................................................................................40
ENGINE STOP KEY................................................................................................................................41
PRE-DRIVE INSPECTION ......................................................................................................................41
PASSENGER .........................................................................................................................................42
SEATADJUSTMENT..............................................................................................................................43
PARKING ADJUSTMENT .......................................................................................................................43

3
GEAR SHIFT ADJUSTMENT ..................................................................................................................44
BREAK-IN............................................................................................................................................44
STARTING AND OPERATING INSTRUCTIONS .........................................................................................44
SERVICE INSTRUCTION .................................................................................................................45
SERVICE AIR CLEANER........................................................................................................................45
ENGINE LUBRICATION.........................................................................................................................45
TRANSMISSION LUBRICATION..............................................................................................................46
ENGINE COOLANT...............................................................................................................................47
SPARK PLUG........................................................................................................................................49
CARBURETOR ADJUSTMENT................................................................................................................49
REPAIR.................................................................................................................................................50
FRONT WHEEL REPLACEMENT............................................................................................................50
REAR WHEEL REPLACEMENT..............................................................................................................50
CLUTCH REPLACEMENT.......................................................................................................................51
TIMING SETUPAND BALANCING SHAFT SETUP .....................................................................................55
WATER PUMP DISASSEMBLY.................................................................................................................58
DISTRIBUTOR REPLACEMENT ..............................................................................................................61
FRONT WHEELALIGNMENT ................................................................................................................65
THE USING，MAINTENANCE AND REPAIR OF THE FRONT/REAR REDUCER...............66
PERIODIC MAINTENANCE.............................................................................................................70
WIRING DIAGRAM ...........................................................................................................................71
JNSZ650UV4S LIMITIED WARRANTY..........................................................................................72
DEALER PRE-DELIVERY INSPECTION ............................................................................................ 159

5
Warranty policy

6

7

8

9

10