pronovost PUMA-347AG Programming manual

No. C2602 04/2009
OPERATOR'S / PARTS
MANUAL
Dump Trailer
Model
PUMA-347AG & PUMA-347AGT
PUMA-347AGT
PUMA-347AG

Copyright © Les Machineries Pronovost Inc., 2009
All rights reserved.
Printed in Canada.

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TABLE OF CONTENTS
Section Item Page
1 Introduction ................................................................................................................ 5
2 Safety .......................................................................................................................... 6
General Safety .................................................................................................. 6
Safety in Operation ........................................................................................... 6
Safety with Maintenance .................................................................................. 7
Safety in Transport ........................................................................................... 7
3 Decals .......................................................................................................................... 8
Safety Decals .................................................................................................... 8
Maintenance Decals.......................................................................................... 8
4 Start-up........................................................................................................................ 9
Basic Start-up Procedures................................................................................. 9
5 Maintenance .............................................................................................................. 10
6 Storage ....................................................................................................................... 11
7 Specifications............................................................................................................. 12
8 Parts List ................................................................................................................... 13
DumpTrailer PUMA-347AG .......................................................................... 13
DumpTrailer PUMA-347AGT........................................................................ 15
Hub1000......................................................................................................... 17
Hub2500......................................................................................................... 18
Cylinder30TR12.............................................................................................. 19
9 TorqueChart.............................................................................................................. 20
10 Warranty .................................................................................................................... 21

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Figure 1
MODEL: "
SERIAL NO: "
DATE OF PURCHASE: "
INTRODUCTION
NOW take a moment to enter the model, serial
number and the date of purchase of your Trailer in the
space provided below.
When ordering parts from your Dealer, please refer to
these numbers for a fast and efficient service. Use
PRONOVOST parts for replacement.
The model and serial numbers are on the name plate
shown on Fig. 1.
Thank you for choosing PRONOVOST. We are
confident this equipment will meet your requirements
in terms of quality, performance and reliability.
This manual was prepared to assist you in the safe
operation of your new Dump Trailer. It contains
important information which will help you achieve
excellent returns with your PRONOVOST Dump
Trailer for years to come.
Please read this manual before operating your Trailer
and keep it for future reference.
Before using this equipment, you or any other person
who will be using it must familiarize yourself with the
safety recommendations, the operating and safety
instructions. Please read carefully and be sure to
understand and follow all recommendations and
procedures.
In this manual, the right and left sides are identified
while standing at the rear end of the equipment and
facing it.
If you require additional information on your Dump
Trailer, please contact your PRONOVOST Dealer.
CONGRATULATIONS! 1

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WHEN YOU SEE THIS SYMBOL
SAFETY
ATTENTION!
BE ALERT
YOUR SAFETY IS INVOLVED
This symbol "SAFETY ALERT" is used in this
manual and on the safety decals on the Trailer. It
warns you of the possibility of danger. Carefully read,
understand and follow all safety recommendations
before operating the equipment.
1) Careful operation is the best assurance against
accidents. Carefully read this manual and follow
all recommendations before operating this
equipment. It is the owner’s responsibility to
make sure that anyone who will operate the Trailer
will read this manual before operating the
equipment.
2) Do not modify the equipment. Any non
authorized modification may affect the efficiency
and/or safety of the equipment.
3) Never operate the equipment with defective parts
or if damaged in any way. Have it repaired before
using it.
4) Make sure all fasteners are in place and properly
secured or tightened. Refer to torque chart on
page 20.
5) Hydraulic fluids under pressure can damage your
skin. Do not use your hands to locate a leak.
GENERAL SAFETY SAFETY IN OPERATION
1) WARNING! Do not overload your trailer, do not
exceed the load capacity indicated in the
specifications on page 12.
2) Be sure there are no obstructions around the
equipment and that no one stands near the
equipment when in use.
3) Do not operate an engine in a confined or non
ventilated area.
4) Do not perform any adjustments, cleaning, mainte-
nance or repairs with the engine running on the
towing vehicle. Preferably remove the key from
the ignition.
5) Be careful when backing-up, make sure you have
goodvisibility.
6) Do not forget to unlock the proper panel lock
before dumping.
7) Always travel at a safe operating speed following
regulations and common sense.
2

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SAFETY (cont'd)
SAFETY WITH MAINTENANCE
1) Perform maintenance according to
recommendations contained in this manual.
2) Before performing any work under the raised
platform, always install the safety prop
provided.
3) If the trailer is hooked up to the vehicle while
performing maintenance work, make sure the
engine is not running and preferably remove the
ignition key.
2
SAFETY IN TRANSPORT
1) Be alert while driving on the road. Never carry
passengers in the trailer.

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DECALS
SAFETY DECALS
The safety decals are affixed wherever special safety
precautions are indicated. Locate them on the
equipment and read them carefully. If a decal is
damaged, lost or illegible, install a new one. The
following photos indicate where each one must be
installed.
3
Figure 2
Decal A Part no.: 190-07342
Figure 3
MAINTENANCE DECALS
The maintenance decals indicate the points requiring
lubrication. Refer to maintenance section for more
details.
Figure 5 Part no.: A 106
Figure 4 Part no.: A 105
A

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START-UP
5) Verify for adequate tightness of all fastening
devices. Refer to torque chart on page 20.
6) Installpanels.
7) Do not forget to unlock the proper panel lock
before dumping.
BASIC START-UP PROCEDURES
1) Lubricate all grease fittings with a good quality
multi-purpose grease.
2) Lubricate panel release mechanism with good
quality oil.
3) Adjust tire pressure to manufacturer's
specifications.
4) Install wheels on hubs. 4

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MAINTENANCE
Before performing any work under the raised
platform, always install the safety prop provided.
1) Wipe off all grease fittings with a clean cloth
before adding grease in order to avoid injecting
dirt or sand.
2) Repair or replace damaged grease fittings.
3) Lubricate all grease fittings every 20 hours of
operation.
4) Check if the hub caps are always in place.
5) Check all bolts on wheels after first 5 hours of
operation and then every 50 hours of operation.
6) Lubricate panel release mechanism every 20 hours
of operation.
7) Check tire pressure every 50 hours of operation,
adjust according to recommendation indicated on
the tires.
8) Open, clean and lubricate wheel bearings once a
year.
9) Check all nuts and bolts once a year. If necessary
use torque chart on page 20.
5

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STORAGE
1) Store in a cool, dry place.
2) Install wooden blocks under the axles to keep the
tires off the ground and cover them if left exposed
to the sun.
3) Keep all piston rods in the retracted position. This
will assure better protection against the elements.
4) Clean your trailer.
5) Thoroughly inspect all parts of the trailer. Replace
or repair worn or defective parts.
6) Touch-up or repaint if necessary.
7) Lubricate all points before storage.
6

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7
SPECIFICATIONS
MODEL PUMA-347AG PUMA-347AGT
Grossvehicleweightrating 3000lbs
Box(interiordimensions) 51"x86"
Sidesandfrontpanels 12"x14G(welded)
Rearpanel 12"x14G(removable)
Rearpanelopening Fromtoporbottom
Freeheight(maximumlift) 12"
Platformheight 24"
Overalllength 128"
Overallwidth 56"
Overallheight(boxdown) 36"
Overallheightatmax.lift 87"
Threadwidthc/c 41" 393/4"
Dumpingangle 47degrees
Axle Single Walkingtandem
Wheels 2(ontaperedrollerbearing) 4(ontaperedrollerbearing)
Wheeldimensions 10.50x12(5bolts) 8.50x8(4bolts)
Tires 23x10.5-126plys(MultiTrac) 18x8.5-84plys
Hitch clevis/swivel
Cylinder 1x3"doubleacting
Stakepockets 4 x (2" x 3")
Totalweightapproximate 645lbs 750lbs
Designandspecificationssubjecttochangewithoutnotice.

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8
TRAILER PUMA-347AG
170-05023

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8
TRAILER PUMA-347AG (cont'd)
REF. PART # DESCRIPTION QTY
1 110-25841 Swivelhitch ............................................................................................... 1
2 Std. Greasefitting 1/4"-28straight ...................................................................... 3
3 357-54000 Castle nut 1 1/4" NF ................................................................................... 1
4 Std. Cotter pin 3/32" x 2" .................................................................................. 1
5 120-07052 Frame....................................................................................................... 1
6 PN2310512M Tire Multi Trac 23 x 10.50-12 6 ply ............................................................... 2
7 R12855HD Rim 12" x 8.5" - 5 holes .............................................................................. 2
8 32218 HubH2500................................................................................................ 2
9 300-38355 Bolt 7/16" NC x 2 1/4" + 2 flat washer + nylon locknut ................................... 2
10 160-16561 Bushing..................................................................................................... 2
11 373-46500 Wavewasher............................................................................................. 2
12 346-40000 Nylonlocknut1/2"NC ................................................................................. 1
13 160-18671 Safetysupport ........................................................................................... 1
14 54143 Compressionspring7/8"x 2" ....................................................................... 2
15 150-08451 Rearpanellock ........................................................................................... 2
16 Std. Roll pin 1/8" x 1" lg..................................................................................... 4
17 110-33631 Rearpanel ................................................................................................. 1
18 120-07061 Platform.................................................................................................... 1
19 150-01841 Clevis pin 1" x 3 1/8" .................................................................................. 2
20 Std. Quickcoupler3/8"male............................................................................... 2
21 30TR12 Cylinder30TR12......................................................................................... 1
22 190-11191 Hose 3/8" x 142" lg + 1 fitting 6U106 & 1 fitting 6U108 .................................. 2
23 Std. Hairpin cotter 7/8" x 2 1/4" .......................................................................... 4

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8
TRAILER PUMA-347AGT
170-05281

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TRAILER PUMA-347AGT (cont'd)
REF. PART # DESCRIPTION QTY
1 110-25841 Swivelhitch ............................................................................................... 1
2 Std. Greasefitting 1/4"-28straight ...................................................................... 5
3 357-54000 Castle nut 1 1/4" NF ................................................................................... 1
4 Std. Cotter pin 3/32" x 2" .................................................................................. 1
5 120-07441 Frame....................................................................................................... 1
6 PN18858 Tire 18 x 8.5 x 8-4 ply ................................................................................. 4
7 R874 Rim 8" X 7"-4 holes .................................................................................... 4
8 53015 HubH-1000 ............................................................................................... 4
9 300-38355 Bolt 7/16" NC x 2 1/4" + 2 flat washer + nylon locknut ................................... 2
10 160-16561 Bushing..................................................................................................... 2
11 373-46500 Wavewasher............................................................................................. 2
12 346-40000 Nylonlocknut1/2"NC ................................................................................. 1
13 160-18671 Safetysupport ........................................................................................... 1
14 54143 Compressionspring7/8"x 2" ....................................................................... 2
15 150-08451 Rearpanellock ........................................................................................... 2
16 Std. Roll pin 1/8" x 1" lg. .................................................................................... 4
17 110-33631 Rearpanel ................................................................................................. 1
18 120-07061 Platform.................................................................................................... 1
19 150-01841 Clevis pin 1" x 3 1/8" .................................................................................. 2
20 Std. Quickcoupler3/8"male............................................................................... 2
21 30TR12 Cylinder30TR12......................................................................................... 1
22 190-11191 Hose 3/8" x 142" lg. + 1 fitting 6U106 & 1 fitting 6U108 ................................. 2
23 Std. Hairpin cotter 7/8" x 2 1/4" .......................................................................... 4
24 110-12101 Tandemclevispin1" ................................................................................... 2
25 Std. Cotter pin 3/16" X 2" .................................................................................. 2
26 150-02361 Spindle11/4" ............................................................................................. 4
27 110-12093 Tandemframe............................................................................................ 2
28 110-12094 Tandemassembly ....................................................................................... 2
29 160-11241 Bushing..................................................................................................... 4
8

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8
HUB H1000
REF. PART # DESCRIPTION QTY
1 Std. Cotter pin 3/16" x 1 1/2" .......................................................................... 1
2 53019 Dust cap 1.973 dia. ................................................................................... 1
3 51529 Castle nut 1" NF noir ................................................................................. 1
4 53021 Oil seal no. CR523696 ............................................................................... 1
5 53022 Roller bearing: cone no. L44643 .................................................................. 2
6 53023 Roller bearing: cup no. L44610.................................................................... 2
7 53024 Rim screw 1/2" ......................................................................................... 4
8 53025 Hub only H1000 ........................................................................................ 1

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HUB H2500 #32218
8
REF. PART # DESCRIPTION QTY
1 Std. Cotter pin 5/32" x 1 3/4" ............................................................................ 1
2 53019 DustcapD-10001.973"ø ........................................................................... 1
3 51529 Castle nut 1" NF x 9/16" thick ...................................................................... 1
5 53058 Rollerbearing:coneno.L44649..................................................................... 1
6 53023 Rollerbearing:cupno.L44610 ...................................................................... 1
7 53024 Rimscrew 1/2" .......................................................................................... 5
8 53059 HubonlyH2500 ......................................................................................... 1
9 51415 Rollerbearing:cupno.LM48510.................................................................... 1
10 51416 Rollerbearing:coneno.LM48548 .................................................................. 1
11 51535 Oilsealno.CR17415................................................................................... 1
REAR HUB FOR P-6200 & FRONT AND REAR HUB FOR P-6300 AND P-6302

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8
CYLINDER 30TR12
14 ¼"
REF. PART # DESCRIPTION QTY
1 See RK30TR O-ring....................................................................................................... 2
2 See RK30TR Back-up ring.............................................................................................. 2
3 See RK30TR O-ring....................................................................................................... 1
4 See RK30TR O-ring....................................................................................................... 1
5 See RK30TR O-ring....................................................................................................... 1
6 See RK30TR Back-up ring.............................................................................................. 1
7 See RK30TR Wiper ....................................................................................................... 1
8 - - - Yoke (for 3" tube)...................................................................................... 1
9 338-46000 Nut ¾" NF................................................................................................ 1
10 - - - Piston 3" ø ............................................................................................... 1
11 - - - Piston rod 1 1/4"....................................................................................... 1
12 - - - Cylinder body 3" ø..................................................................................... 1
13 - - - Cylinder head (for 3" tube).......................................................................... 1
14 300-36355 Bolt 3/8" NC x 2¼" + nut.......................................................................... 1
15 336-36000 Nut 3/8" NC ............................................................................................. 8
16 Std. Threaded rod 3/8" NC ................................................................................ 4
17 - - - Yoke (for 1 1/4" rod).................................................................................. 1
NI* 8183 Pin 1" ø + cotter pin ................................................................................. 2
NI* RK30TR Repair kit for cylinder 3" (includes # 1, 2, 3, 4, 5, 6, & 7) .............................. 1
*NI = Not illustrated
22¼"

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min. max. min. max. min. max. min. max. min. max. min. max.
M6 UNC 1.00 3.6 5.8 4.9 7.9 5.8 9.4 7.9 12.7 7.2 10 9.8 13.6
M8 UNC 1.25 7.2 14 9.8 19 17 22 23 29.8 20 26 27.1 35.2
M10 UNC 1.5 20 25 27.1 33.9 34 40 46.1 54.2 38 46 51.5 62.3
M12 UNC 1.75 28 34 37.9 46.1 51 59 69.1 79.9 57 66 77.2 89.4
M14 UNC 2.0 49 56 66.4 75.9 81 93 109.8 126 96 109 130.1 147.7
M16 UNC 2.0 67 77 90.8 104.3 116 130 157.2 176.2 129 145 174.8 196.5
M18 UNC 2.0 88 100 119.2 136 150 168 203.3 227.6 175 194 237.1 262.9
M20 UNC 2.5 108 130 146.3 176.2 186 205 252 277.8 213 249 288.6 337.4
M8 UNF 1.0 12 17 16.3 23 19 27 25.7 36.6 22 31 29.8 42
M10 UNF 1.25 20 29 27.1 39.3 35 47 47.4 63.7 40 52 54.2 70.5
M12 UNF 1.25 31 41 42 55.6 56 68 75.9 92.1 62 75 84 101.6
M14 UNF 1.5 52 64 70.5 86.7 90 106 122 143.6 107 124 145 168
M16 UNF 1.5 69 83 93.5 112.5 120 138 162.6 187 140 158 189.7 214.1
M18 UNF 1.5 100 117 136 158.5 177 199 239.8 269.6 202 231 273.7 313
M20 UNF 1.5 132 150 178.9 203.3 206 242 279.1 327.9 246 289 333.3 391.6
Inches mm min. max. min. max. min. max. min. max. min. max. min. max.
1/4 6.35 5 6 6.8 8.13 9 11 12.2 14.9 12 15 16.3 30.3
5/16 7.94 10 12 13.6 16.3 17 20.5 23.1 27.8 24 29 32.5 39.3
3/8 9.53 20 23 27.1 31.2 35 42 47.5 57.0 45 54 61.0 73.2
7/16 11.11 30 35 40.7 47.4 54 64 73.2 86.8 70 84 94.9 113.9
1/2 12.70 45 52 61.0 70.5 80 96 108.5 130.2 110 132 149.2 179.0
9/16 14.29 65 75 88.1 101.6 110 132 149.2 179.0 160 192 217.0 260.4
5/8 15.88 95 105 128.7 142.3 150 180 203.4 244.1 220 264 298.3 358.0
3/4 19.05 150 185 203.3 250.7 270 324 366.1 439.3 380 456 515.3 618.3
7/8 22.23 160 200 216.8 271.0 400 480 542.4 650.9 600 720 813.6 976.3
1 25.40 250 300 338.8 406.5 580 696 786.5 943.8 900 1080 1220.4 1464.5
1 1/8 25.58 - - - - 800 880 1084.8 1193.3 1280 1440 1735.7 1952.6
1 1/4 31.75 - - - - 1120 1240 1518.7 1681.4 1820 2000 2467.9 2712.0
1 3/8 34.93 - - - - 1460 1680 1979.8 2278.1 2380 2720 3227.3 3688.3
1 1/2 38.10 - - - - 1940 2200 2630.6 2983.2 3160 3560 4285.0 4827.4
TORQUE CHART
TORQUE SPECIFICATION TABLE
Thread UNC and UNF
Use the above torques when special torque is not given.
NOTE: These values apply to fasteners as received from supplier, dry, or when lubricated with normal engine oil. They do
not apply if extreme pressure lubricants are used.
Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters
* Thick nuts must be used with grade 8 bolts.
Bolt size Torque Torque Torque
Torque Torque
Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters
Size of
screw
Pitch (mm)
Torque
Grade 7T Grade 8T Grade 4T
Grade 2 Grade 5 Grade 8*
Thread
9