Truxta BENDI EB400 User manual

GB OPERATOR MANUAL
FR MODE D’EMPLOI
NL BEDIENINGSHANDLEIDING
DE BEDIENUNGSHANDBUCH
ES MANUAL DEL OPERADOR
IT MANUALE PER L’OPERATORE
CZE UŽIVATELSKÁ PŘÍRUČKA
GB MACHINE MODELS BENDI EB400 /EB500
NL MODELLEN BENDI EB400 /EB500
DE MASCHINENMODELLE BENDI EB400 /EB500
FR MODÈLES DE MACHINE BENDI EB400 /EB500
ES MODELOS DE MAQUINA BENDI EB400 /EB500
IT MODELLI MACCHINA BENDI EB400 /EB500
CS NÁHRADNÍCH SOUČÁSTÍ MODELY STROJE BENDI EB400 /EB500
Pl MODELE URZĄDZENIA BENDI EB400 /EB500
MINI DUMPER
MINI DÚMPER

2
GB - GENERAL SAFETY / WARNING SYMBOLS & DECALS
INDEX Page
GENERAL SAFETY / HEALTH & SAFETY / WARNING, SYMBOLS & DECALS 2
OPERATING INSTRUCTIONS - ELECTRIC / (ELECTRIC / BATTERY CHARGER ) 3
SERVICE & MAINTENANCE - ELECTRIC / (PROBLEM SOLVING / TROUBLE SHOOTING/ WIRING DIAGRAM) 4
ELEC WIRING DIAGRAM / LIFTING / SECURING 5-6
WARRANTY REGISTRATION 7
GENERAL SAFETY / WARNING SYMBOLS & DECALS
For your own personal protecon and for the safety of those around you, please read and ensure you fully understand the following safety informaon.
It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely.
If you are unsure about the safe and correct use of the TRUXTA, consult your supervisor or TRUXTA
• This equipment is heavy and must not be lied single-handedly, GET HELP
and use suitable liing equipment.
• Cordon o the work area and keep members of the public and unauthorized
personnel at a safe distance.
• Personal Protecve Equipment (PPE) must be worn by the operator when
ever this equipment is being used (see Health & Safety).
• Make sure you know how to safely switch this machine OFF before you
switch it ON in case you get into diculty.
• Never remove or tamper with any guards ed, they are there for your
protecon.
• Always check guards for condion and Security, if any is damaged or missing,
DO NOT USE THE TRUXTA unl the guard has been replaced or repaired.
• Do not operate the machine when you are ill, feeling red, or when under
the inuence of alcohol or drugs.
• Do not use the TRUXTA to transport people.
• Do not release the brake suddenly when travelling forward at speed with a
heavy load as the machine may topple forward.
• (Brake o). Close the throle if necessary so that motor braking controls the
speed. Always ensure that when moving downwards on a hill, the machine is
travelling in reverse.
• STEERING THE TRUXTA ON GRADIENTS.
DO NOT steer the TRUXTA le or right when travelling up or down a gradient.
Always travel in a straight line. When travelling across a graduated slope,
always travel in a forward direcon, maximum gradient 6 degrees (10%)
when travelling across with a TRUXTA.
• ENVIRONMENTAL — Safe Disposal.
Instrucons for the protecon of the environment. The machine contains
valuable materials. Take the discarded apparatus and accessories to the
relevant recycling facilies.
• VIBRATION
Some vibraon from the operaon is transmied through the handle to the
operator’s hands. DO NOT exceed the maximum usage mes.
(See Technical Data secon)
• PPE (Personal Protecve Equipment).
Suitable PPE must be worn when using this equipment i.e. Safety Goggles,
Gloves, Ear Defenders, Dust Mask and Steel Toe capped.
Footwear. Wear clothing suitable for the work you are doing. Tie back long
hair and remove any jewellery which may catch in the equipment’s moving
parts.
• Electric
Do not aempt to charge the electric machine if cable or connectors are
damaged
Do not connect or disconnect the machine with wet hands immediately
replace damaged charging parts .
SAFETY DECALS
1LIFTING POINTS UN-LADEN
2BRAKE OVERRIDE, SKIP RETAINER
CATCH
3ALWAYS READ THE MANUAL BEFORE
USE / PPE
4VOLTAGE WARNING
5CRUSH ZONE WARNING
6PAYLOAD
7DO NOT PRESSURE WASHER INTO
AIR VENTS
8HANDLEBAR ADJUSTMENT ANGLE
1 2 3 4
5 67 8

3
OPERATING INSTRUCTIONS & CHARGING - SERVICE & MAINTENANCE - ELECTRIC TRUXTA - GB
OPERATING INSTRUCTIONS
Check Baery Condion - Orange light charging Green light charged
E Stop out ignion on
1&2 Forward & Reverse Controls
3&4. Stopping and Park brake
ON INCLINES Do not use TRUXTA on inclines / ramps above 25°
Do Not travel forwards down inclines.
TO MOVE TRUXTA Press yellow dead-man handle on right handle
down for any movement.
Right handle lower lever for forward moon.
RH & LH lower lever together for reverse moon.
TO STOP / PARK Release dead-man handle to stop.
Release lower forward / reverse levers.
Ideally Park on at surface.
OPERATING INSTRUCTIONS & CHARGING
Check mains lead is stored correctly and is secured to the machine.
Check mains lead is not damaged in any way and replace as necessary.
OPERATING THE TRUXTA
Pull out large red buon. (DEADMAN KILL SWITCH)
Turn ignion key on.
Depress dead man lever (RED) on right hand controls.
To Move Forward — squeeze right hand lever to move forward.
To Reverse — squeeze and hold le hand lever, then squeeze the right hand
lever to move the machine in reverse.
STOPPING THE TRUXTA
Release the right hand lever to stop the machine
Release the dead man red lever to engage the parking brake
In emergencies hit the large red buon (DEADMAN KILL SWITCH)
When machine is not in use, always push in the large red buon.
PARKING BRAKE - The Parking Brake operates automacally when the dead
man lever (RED) is in the upright posion. The brake is on unl the dead-man
(RED) lever is compressed to release it.
MOVING the TRUXTA with NO POWER
For manual brake release when the machine has no power
Push brake release lever forward and hold the dead-man lever down, the
TRUXTA can now be moved manually.
CHARGING THE ELECTRIC TRUXTA
1. TRUXTA has a built-in 24v charger
2. Turn o ignion switch.
3. Push in the large red buon.
4. Connect the cable provided to a mains supply 110-230 v. Charger is dual
voltage.
5. Check baeries are charging by observing small window on right- hand side
of baery box.
6. The CHARGING light is normally ORANGE which changes to GREEN when the
baery is fully charged.
7. The charger is a Smart Charger, it can be le connected to the baeries aer
full charge (green light) without harming baeries. The charger uses minimum
power in this stand-by mode (aer baery is fully charged), maintains the
baeries at full charge and extends baery life.
Machine Cleaning
Clean the machine aer it has been used to prevent the collecon of
hardened debris. Hardened debris is very dicult to remove. To clean it use
an old brush or hand brush with water. Never pressure wash or hose down
the electric motor housing. Clean only with a cloth or compressed air.
Lubricate the single grease nipple on the centre joint once a year.
Tyre Pressure
Truxta tyre pressure should be regularly checked and
maintained at 25PSI (otaon and turf tyres).

GB - ELECTRIC TRUXTA - DIAGNOSTICS & TROUBLESHOOTING
4
ELECTRIC TRUXTA - DIAGNOSTICS & TROUBLESHOOTING
The machine controller detects a wide variety of faults or errors.
Diagnosc informaon can be obtained on the 3100R fuel gauge display where an error code in the format ''Err ##''.
The troubleshoong chart below describes the Error code faults and their possible causes.
Whenever a fault is encountered the rst acon should be to turn o the ignion and push in the E stop buon. Then pull out the E stop buon and turn the ignion back
on to see if the fault clears. This is the RESET procedure:.
If the Error code does not clear aer the machine RESET, turn o the ignion switch and remove the 35-pin connector. Check the connector for correcon or damage,
clean it if necessary, and reinsert it.
If the Error is sll seen then the wiring and connecons on the machine should be checked for breakages or loose connecons.
The table below should be used as a reference once the above checks have been carried out.
Error code Descripon of Error Possible Cause /
Reason for Error Check points Technical Bullen (see website)
1HW
Fail-safe Motor fault voltage (hardware failure) 1. Motor voltage does not correspond to throle
request.
2. Short in motor or In motor wiring.
10 Main brake driver over
current Short circuit or overloaded controller driver, Early controllers were re-programmed
15 Main
Current dropped Main contractor failed open. 1. Clean the contactor switch TB10001
17 Main
Contactor Welded Main contractor on fault 1. Main contactor failed closed, replace contactor.
33 Supervisor DIR Check
Fault
If fault is on an external signal, check that
signal rst. If no problem with the external
signal, likely indicates an internal controller
fault.
Early controllers were re-programmed
34 External Supply Fault Under voltage 1. Check control wiring circuit, potenometer wiring in
parcular. TB10010
36 EM-Brake Driver
Open Drain Hold voltage is set at 90% 1. Check bullet connectors to brake, check connuity or 2. The motor brake has failed.
54 Pre-charged Failed Pre-charge fault
1. Low baery voltage - 25V (11/12V) is good
condion, 22V (9/10V) or lower is bad baeries
condion.
2. Short circuit on tracon motor outputs.
TB10008
80 HPD
Sequencing HPD fault present > 10 seconds 1. Misadjusted throle
2. Broken throle potenometer or throle
mechanism. TB10004
92 Motor Open Tracon motor not connected. Controller can not see the motor.
Could be a short circuit in the motor.
1. Check the resistance across the motor leads.
99 Under-voltage Cutback Baery voltage too low Baery voltage < undervoltage threshold.
1. Bad connecon at baery or controller.
2. Check no corrosion on the baery terminals.
Quick checks if no reading on fuel gauge and machine does not operate:
1. Check 10A fuse in the control panel. Fuse holder is located to the right hand side of the main control panel, turn CCW to release the fuse holder.
2. Check main fuse located behind the rear motor housing cover & 100A fuse. Open the rear cover which is xed in posion with 2 x M6 screws, ensure the cover is
supported during this process. Main fuse is located on the le hand side of the baery housing.
When changing the 100 amp fuse, ensure that the posive baery lead is fully dis-connected. Electrical maintenance should be carried out by a qualied person.
To maximize the life of your AGM baery, it is important that it is
properly charged. As with all lead-acid baeries, both over- and under-
charging an AGM baery will result in shortened service life.
The TRUXTA mini dumpers are ed with an on-board SMART charger
which maintains the baery full charge condion without resulng in
over charging.
The AGM baeries are sealed for life units and do not require any uid
top up.
Please read the following instrucons:
Charging system Inspecon
The charger’s AC (mains) cord should be free of breaks or cuts and the
wall plug socket should be clean and free from debris.
The cable connectors from the on-board charger should be clean and
properly mate with the baery terminals to ensure a sound connecon.
Baery Inspecon
• Check baery cables are not damaged.
• Connectors should be free of corrosion.
• DC Cable post or eyelet connectors are ght to avoid arcing.
Charging Guidelines
• Fully charge baeries aer baeries have been dis-charged to ¼ full on baery
gauge. The on-board charger mains cord should be plugged into the mains AC
supply. Leave baeries to complete full charge and do not disconnect unl fully
charged. Once fully charged the on-board SMART baery charger will maintain
the baery fully charged status.
• Do not opportunity charge baeries i.e. if the baeries have only dis-charged
to ¾ full on the baery gauge, there is no need to connect the charger to the
AC supply. It is recommended to use the dumper unl the baeries have dis-
charged to ¼ full on the baery gauge, then place the dumper onto a full
charge cycle.
• Charge in a venlated area as gasses may be released through the pressure
relief valve if the baeries are excessively over-charged.
• Never charge a frozen baery.
• Ideal charging temperatures: (0°C to 40°C) 32°F to 104°F
AGM Baery Charging

5
ELECTRIC TRUXTA - WIRING DIAGRAM – GB

6
LIFTING PLAN
PLAN DE LEVAGE
HIJSPLAN
HEBEPLAN
PIANO DI SOLLEVAMENTO
PLAN DE ELEVACIÓN
PLAN PODNOSZENIA
PLÁN ZDVIHÁNÍ
BEWARE OF ROTATING WHEN LIFTING
ATTENTION À LA ROTATION PENDANT LE
LEVAGE
PAS OP VOOR RONDDRAAIEN TIJDENS HIJSEN
VORSICHT VOR ROTATION BEIM HEBEN
FARE ATTENZIONE ALLA ROTAZIONE DURANTE
IL SOLLEVAMENTO
CUIDADO CON LA ROTACIÓN AL LEVANTAR
UWAŻAĆ NA OBRACANIE SIĘ PODCZAS
PODNOSZENIA
PŘI ZDVIHÁNÍ DÁVEJTE POZOR NA OTÁČENÍ
SECURING FOR TRANSPORT
FIXATION POUR LE TRANSPORT
VASTZETTEN VOOR TRANSPORT
SICHERUNG FÜR DEN TRANSPORT
PROTEZIONE PER IL TRASPORTO
FIJACIÓN PARA EL TRANSPORTE
ZABEZPIECZENIE DO TRANSPORTU
ZABEZPEČENÍ PRO PŘEPRAVU
GB - LIFTING PLAN SECURING FOR TRANSPORT / FIXATION POUR LE TRANSPORT

GUARANTEE AND WARRANTY CARD - GB
De TRUXTA-garantie geldt voor ontwerp-, materiaal- en constructiefouten.
De TRUXTA-garantie dekt niet:
Wijzigingen, toevoegingen of herstellingen die niet door Tufftruck of diens erkende agenten
werden uitgevoerd.
Garantieclaims
Bewaar het garantieformulier voor uw administratie.
Voor garantieclaims: Tel [phone] of e-mail: sa[email protected]
Any warranty issues please do contact your place of purchase.
To Register your Warranty please complete the warranty form and post to Tufftruk Limited, Unit 5,
Prince Street Business Park, Prince Street,
Leek, Staffordshire ST13 6DB
scan photocopyandemailthecompletedwarrantyformto [e-mail]
Also foryour records, please complete this warranty registration in operator manual.
DATE OF PURCHASE
PLACE OF PURCHASE/ COMPANY
CUSTOMER NAME
ADDRESS
MACHINE MODEL NO
SERIAL NO OF MACHINE
Details van de ONDERDELEN kunt u terugvinden op de Truxta website www.truxta.com
Zodra u het onderdeelnummer en de beschrijving van het onderdeel hebt, kunt u een TRUXTA-verdeler contacteren of u direct aan Turuk richten via
sales@turuk.co.uk.
GB Your new TRUXTA is warranted to the original purchaser for a period of
one-year
(12 months) from the original date of purchase. The TRUXTA warranty is against
defects in design, materials and workmanship.
The following are not covered under the TRUXTA warranty:
1. Damage caused by abuse, misuse, dropping or other similar damage caused
by or as a result of failure to follow assembly, operaon or user maintenance
instrucons.
2. Alteraons, addions or repairs carried out by persons other than Turuk or
their recognised agents.
3. Transportaon or shipment costs to and from TRUXTA or their recognised
agents, for repair or assessment against a warranty claim, on any machine.
4. Materials and /or labour costs to renew repair or replace components due to
fair wear and tear are not covered by warranty.
TRUXTA and/or their recognised agents, directors, employees or insurers will
not be held liable for consequenal or other damages, losses or expenses in
connecon with or by reason of or the inability to use the machine for any
purpose.
Warranty Claims All warranty claims should rstly be directed to the point of
purchase: your TRUXTA reseller / distributor. Keep a record of the warranty
form for your records
Any warranty issues please do contact your place of purchase.
For warranty claims: Tel [phone]or Email; sales@turuk.co.uk
For your records, please complete this warranty registraon form
Keep a record of the warranty form for your records
To Register your Warranty please complete the warranty form and post to
Tufftruk Limited, Unit 5, Prince Street Business Park, Prince Street,
Leek, Staffordshire ST13 6DB
Alternatively visit the website
www.truxta.com/service and register warranty online.
Alternatively email the completed warranty form [email protected]
WARRA NTY REGISTRATION FORM
DATE OF PURCHASE:
PLACE OF PURCHASE/ COMPANY:
CUSTOMER NAME:
ADDRESS:
MACHINE MODEL NO:
SERIAL NO OF MACHINE:
SPARE PARTS details can be found on Truxta website www.truxta.com
Once you have the part no. and description of required item please contact your TRUXTA retailer of Tufftruk direct to [email protected]
7

Turuk Limited
Unit 5, Prince Street Business Park,
Prince Street, Leek,
Staordshire ST13 6DB
UNITED KINGDOM
Tel [phone]
sales@turuk.co.uk
01/03/2021 800-21000