Toro Workman 07347 User manual

FormNo.3371-290RevA
1/3AreaPlatformLift
Workman®Heavy-DutyUtilityVehicle
ModelNo.07347—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
BeforeOperating.................................................3
WhileOperating...................................................3
Maintenance.........................................................3
SafetyandInstructionalDecals.............................4
Setup...........................................................................6
1RemovetheSeat,ShroudandFender
Assemblies.......................................................7
2RemovingtheHood..........................................7
3InstalltheMainWireHarnessw/Relays..............8
4MounttheParkingBrakeSwitch.........................8
5MountRearLevelSwitch...................................9
6ReinstallHood................................................10
7MountLiftontoVehicleFrame........................10
8ConnectWires.................................................11
9ReconnectBattery...........................................11
10MountCircularBubbleLevel..........................11
11InstallDecals.................................................12
ProductOverview......................................................13
Controls.............................................................13
Operation...................................................................14
CheckOilLevel..................................................14
CheckTirePressure............................................14
EngagingSafetyLocks........................................14
OperatingtheLift...............................................15
OperatingTips...................................................17
Maintenance...............................................................19
CheckSafetyCircuits..........................................19
BatteryCare.......................................................19
Schematics.................................................................21
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Safety
BeforeOperating
•Readandunderstandthecontentsofthismanual
beforeoperatingtheplatformlift.Becomefamiliar
withallcontrolsandknowhowtostopquickly.A
replacementmanualisavailableatwww.Toro.com.
•Donotallowchildrentooperatethelift.Donot
allowadultstooperateitwithoutproperinstruction.
•Keepallshieldsandsafetydevicesinplace.Ifa
safetydevice,shieldordecalmalfunctions,becomes
damagedorillegible,replaceitbeforeoperation
iscommenced.Toassureliftisinsafeoperating
condition,tightenloosenuts,boltsandscrews.
WhileOperating
•Donotusenearelectricalpowerlines.Neverallow
platformlifttotouchpowerlines.
•Donotuseplatformliftduringlightning,
thunderstorms,orhighwinds.
•Nevermovevehiclewhileplatformisraised.
•Alwaysapplyparkingbrakebeforeraisingplatform.
Wheelchockuseisrecommended.
•Neverreleaseparkingbrakewhileplatformisraised.
•Checksafetyinterlocksbeforeeachuseofplatform.
Seeoperator'smanualforsafetyinterlockcheck
instructions.
•Neverbypasssafetyinterlocks.
•Neverallowridersonplatforminanyposition.
•Alwaysparkvehicleonrm,levelsurfacebefore
raisingplatform.
•Neverexceed5degreemaximumangleofoperation.
•Neverraiseplatformifbubblelevelindicatoris
outsiderecommendedoperatingrange.
•Neverraiseplatformifoneormorevehicletiresare
underinated;checktirepressuredaily.
•Neverpullonobjectswhilereachingfromraised
platform.
•Neveruseplatformforcarryingorloweringtree
limbs,branchesorheavyorunevenloads.
•Neverexceedcapacityofplatformlift,oneperson
withequipmentnottoexceed600lbs.(272Kg).
•Alwayswearhardhatandeyeprotectionwhile
operatingplatformorwhileinareabelowplatform.
•Neverdroporthrowarticlesfromraisedplatform.
•Whenraisingplatformbealertforoverhead
obstructionswhichcouldcauseeye,headorcrushing
injuries.
•Standclearofscissorarmswhileplatformismoving.
•Makesureareaisclearofbystandersbeforelowering
platform.
Maintenance
•Alwaysremovekeyfromliftcontrolboxwhen
platformisnotinuse.
•Ensureliftisinsafeoperatingcondition.Keepnuts,
boltsandscrewstight.
•Neverworkunderraisedplatformwithoutliftsafety
blocksinstalled.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Such
usecouldvoidtheproductwarrantyofTheToro®
Company.
3

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-3702
93-3710
93-3711
93-3701
93-3704
4

93-3703
93-3705
93-3707
93-3706
93-3709
5

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removetheseat,shroudandfender
assemblies
2Nopartsrequired–Removethehood
MainWireHarnessw/Relays1
CableTie7
Screw,1/4x3/4inch2
Nut,1/4inch2
3
Fuse1
Installmainwireharnessw/relays
Parkingbrakeswitch1
4Screws2MounttheParkingBrakeSwitch
Rearlevelswitchbracket1
5Rearlevelswitchw/harness1Mountrearlevelswitch
6Nopartsrequired–Reinstallhood
ReinforcingPlate2
FlangeHD.Capscrew,3/8x1inch4
7Flangenut,3/8inch4
Mountliftontovehicleframe
8Nopartsrequired–Connectwires
9Nopartsrequired–Reconnectbattery
10CircularBubbleLevel1Mountcircularbubblelevel
OperationDecal1
11NoStepDecal2Installdecals
MediaandAdditionalParts
DescriptionQty.Use
Key1Usethekeytounlockthependantcontroltoauthorizethe
useoflift
OperatorsManual1Readbeforeoperatingthelift
PartsCatalog1Usetoreferencepartnumbers
The1/3platformliftisdesignedtobeusedonlywitha
WorkmanVehicleandmustbemountedwiththewiring
harness,level,decals,switchesandallinterlockswitches
installed.The1/3platformliftwillonlyworkon
Workman3000–4000seriesvehicleswithserialnumbers
240000001andupandallWorkmanHD,HDXand
HDX-Dvehicles.
6

1
RemovetheSeat,Shroudand
FenderAssemblies
NoPartsRequired
Procedure
1.Positionvehicleonaclean,levelsurface,stopengine,
engageparkingbrakeandremovekeyfromignition
switch.Disconnectpositivecablefrombattery.
2.Removethebedfromthevehicle,ifsoequipped.
Refertothevehicleoperator’smanualforthe
removalprocedure.
3.Unscrewandremoveallknobsfromconsolelevers
andfromthegearshiftlever(Figure2).Also,remove
thejamnutfromthegearshiftlever(Figure2).
g017227
3
Figure2
1.Consolelevers3.Jamnut
2.Gearshiftlever
4.Remove(6)screwssecuringoutsideedgeofcenter
consolecoverplatetoframeandremovecoverplate
(Figure3).
5.Disconnectthereservoirhosefromtheradiatorand
plugorclampittoretaincoolant(Figure3).Remove
theoperatorshieldfromtheROPS.
CAUTION
Pressurizedhotcoolantescapingcancause
seriousburns.
Allowenginetocoolenoughtotouchbefore
removingoverowtubeorradiatorcap.
6.Removethecapscrewssecuringtheseatsandshroud
tomountingbrackets(Figure3).Removetheseats
andshroud.
Figure3
1.Consolecoverplate3.Seat
2.Reservoirhose4.Shroud
2
RemovingtheHood
NoPartsRequired
ForWorkman3000–4000series
vehicleswithserialnumbers240000001
andup
1.Removethe(6)screwsandnutssecuringthebumper
tothevehicleframeandremovethebumper.
2.Removethe(7)screwssecuringthefronthoodto
thevehicleframeandremovethehood.
ForWorkmanHD,HDXandHDX-D
vehicles
1.Positionthevehicleonalevelsurface,stopthe
engine,engagetheparkingbrakeandremovethekey
fromtheignition.
7

2.Whilegraspingthehoodintheheadlightopenings,
liftuponthehoodtoreleasethelowermounting
tabsfromthebumperslots.
3.Pivotthebottomofthehoodupwarduntilthetop
mountingtabscanbepulledfromthedashslots.
4.Pivotthetopofthehoodforwardandunplugthe
wireconnectorsfromtheheadlights.
5.Removethehood.
3
InstalltheMainWireHarness
w/Relays
Partsneededforthisprocedure:
1MainWireHarnessw/Relays
7CableTie
2Screw,1/4x3/4inch
2Nut,1/4inch
1Fuse
ForWorkman3000–4000series
vehicleswithserialnumbers240000001
andup
1.Insertendofwireharness,withmaleandfemale
spadeterminalsonit,upthroughopeninginvehicle
oorboard,towarddashpanel,followingvehicle
wireharness.Secureharnesstovehiclewireharness
with(2)cableties.
2.Locatered/blackwireconnectedto"I"terminalof
ignitionswitch.Removewirefrom“I”terminaland
plugintoappropriatewireharnessterminal.Plug
remainingharnessterminalontoignitionswitch“I”
terminal.
3.Removefastenerssecuringwireharnesscoverto
undersideofvehicleoorandremovecover.
4.Routewireharnessrearwardtoconsolearea.
Harnessmustnotinterferewithanyhot(exhaust)or
movingparts.Securetheharnesswithcableties.
5.Mounttherelaystotheleftframechannelwith2(1/4
x3/4inch)screwsand(1/4inch)nuts(Figure4).
Note:Ifthevehicleisequippedwithhighow
hydraulics,locateanothersuitablemountinglocation.
Figure4
1.Relays
ForWorkmanHD,HDXandHDX-D
vehicles
1.Insertendofwireharness,withmaleandfemale
spadeterminalsonit,upthroughopeninginvehicle
oorboard.
2.Locateanemptyslotinthefuseblock.Ifnoempty
slotisavailable,anadditionalfuseblock(Toropart
no.92–2641)willhavetobeadded.
3.Inserttheincludedfuseintotheemptyfuseblock
slotandconnectthewireharnessspadeterminalto
thecorrespondingspadeterminalonthefuseblock.
4.Removefastenerssecuringwireharnesscoverto
undersideofvehicleoorandremovecover.
5.Routewireharnessrearwardtoconsolearea.
Harnessmustnotinterferewithanyhot(exhaust)or
movingparts.Securetheharnesswithcableties.
6.Mounttherelaystotheleftframechannelwith2(1/4
x3/4inch)screwsand(1/4inch)nuts(Figure4).
Note:Ifthevehicleisequippedwithhighow
hydraulics,locateanothersuitablemountinglocation.
8

4
MounttheParkingBrake
Switch
Partsneededforthisprocedure:
1Parkingbrakeswitch
2Screws
Procedure
1.Mounttheparkingbrakeswitchtotheparkingbrake
mountwithtwoscrewsasshowninFigure5.
Figure5
1.Switch
2.Plugswitchwireconnectorintoliftwireconnector
harness.
3.Removetheloopbackconnectorfromthevehicle
wireharnesslabeled1/3lift.Connecttheliftwire
harnesstothevehiclewireharness.
5
MountRearLevelSwitch
Partsneededforthisprocedure:
1Rearlevelswitchbracket
1Rearlevelswitchw/harness
ForWorkman3000–4000series
vehicleswithserialnumbers240000001
andup
1.Removethelocknutssecuringthetopofthehitch
platetorearaxle(Figure6).Usingtheuppersetof
mountingholes,mountthelevelswitchbracketto
rearaxlewiththelocknutspreviouslyremoved.
G016822
Figure6
1.Hitchplate2.Levelswitchbracket
2.Routeswitchharnessforward,alongdifferential
lockcabletoleftsideofmachine.Harnessmustnot
interferewithanyhot(exhaust)ormovingparts.
Secureharnesstodifferentiallockcablewithcable
ties.
ForWorkmanHD,HDXandHDX-D
vehicles
1.Removethecapscrewssecuringthehitchplatetothe
rearaxle(Figure7).Usingthelowersetofmounting
holes,looselymount2washersandlevelswitch
brackettorearaxlewiththecapscrewspreviously
removed.Thewashersaretobepositionedbetween
thehitchplateandaxle.Tightenallfourcapscrews.
9

G016821
Figure7
1.Hitchplate2.Levelswitchbracket
2.Routeswitchharnessforward,alongshiftcableto
leftsideofmachine.Harnessmustnotinterferewith
anyhot(exhaust)ormovingparts.Secureharnessto
shiftcablewithcableties.
6
ReinstallHood
NoPartsRequired
Procedure
1.Reinstallhoodtoframe.
2.ReinstallROPSshieldshroud,seats,seatframeand
consolecoverplate,ifapplicable.
3.Reinstalloverowtubetoradiator.Checkcoolant
levelandreplenish,ifrequired.
7
MountLiftontoVehicleFrame
Partsneededforthisprocedure:
2ReinforcingPlate
4FlangeHD.Capscrew,3/8x1inch
4Flangenut,3/8inch
1.Removeanyaccessoriesmountedtotopofframein
forwardpositionsuchasa1/3bed,powerplatform,
H.D.HitchFrameextensiontubes(Figure8),etc.
Figure8
1.Hitchframeextensiontube
2.Locateandremovethethreadedinsertfromthe
mountingholeinleftandrightvehicleframe
channels,asshowninFigure9.
Figure9
1.Vehicleframechannel2.Threadedinsert
Note:Topreventliftscissorarmsfromexpanding,
pickuptheplatformliftfromthebottomwhen
positioningonframe.
3.Positionliftontoframealigningmountingholeswith
holesinframe(Figure10).
10