JRT JHD-1000 Series User manual

USER’S MANUAL
HYDRAULIC
ELEVATOR CONTROLLER
CJ1M PROCESSOR
JHD-1000 SERIES
VERSION 6.01.002

TABLE OF CONTENT
1. LCD USE (JRT-LCD): ............................................................................................................................................................1-1
1.1. KEYBOARD:........................................................................................................................................................................1-1
1.2. MENUS:..............................................................................................................................................................................1-2
1.2.1. Monitoring menu:.................................................................................................................................................1-3
1.2.2. Register Access menu: ..........................................................................................................................................1-4
1.2.3. Active faults list menu:..........................................................................................................................................1-6
1.2.4. Construction mode menu:.....................................................................................................................................1-6
1.2.5. Recording floor position menu:............................................................................................................................1-7
1.2.6. Elevator options menu:.........................................................................................................................................1-7
1.2.7. Password menu: ...................................................................................................................................................1-8
2. USE OF THE PROGRAMMING CONSOLE (PRO01 OU PRO27):.................................................................................2-1
2.1. PROGRAMMING CONSOLE CONNECTION: ............................................................................................................................2-1
2.1.1. On the CJ1M PLC:...............................................................................................................................................2-1
2.1.2. On the CPM2C PLC:............................................................................................................................................2-1
2.2. VISUALISING AND MODIFYING A DM (ELEVATOR CONFIGURATION):.................................................................................2-2
2.3. CONSULTING THE ALARMS:................................................................................................................................................2-2
3. TEMPORARY START-UP: ...................................................................................................................................................3-1
3.1. TEMPORARY JUMPERS:.......................................................................................................................................................3-1
3.2. SET THE PUMP MOTOR OVERLOAD RELAY: .........................................................................................................................3-2
3.3. CONNECT PUMPING UNIT:...................................................................................................................................................3-3
3.4. CONNECT THE MAIN POWER SUPPLY:..................................................................................................................................3-3
3.5. MEASURE:..........................................................................................................................................................................3-3
3.6. SYNCHRONIZE THE REVERSE PHASE RELAY (RPR):............................................................................................................3-4
3.7. MOTOR THERMAL PROTECTION:.........................................................................................................................................3-4
3.7.1. Thermistor:...........................................................................................................................................................3-4
3.7.2. Thermal contact:...................................................................................................................................................3-4
3.8. CONSTRUCTION MODE:...............................................................................................................................................3-4
3.9. CHECKPOINTS BEFORE MOVING:.........................................................................................................................................3-5
3.10. MOVING THE CAR IN INSPECTION: ......................................................................................................................................3-6
3.10.1. Top of car inspection:...........................................................................................................................................3-6
3.10.2. Control inspection:...............................................................................................................................................3-6
3.10.3. Travel speed inspection :......................................................................................................................................3-7
4. FINAL START-UP:.................................................................................................................................................................4-1
5. CONTROLLER TYPE: ..........................................................................................................................................................5-1
5.1. TWO CAR GROUP CONTROLLER (WITHOUT DISPATCHER):...................................................................................................5-1
5.2. GROUP CONTROLLER (WITH DISPATCHER):.........................................................................................................................5-1
5.3. CLOCK SETTING ON DISPATCHER WITH OPERATOR SCREEN:...............................................................................................5-3
5.4. CALL DISPATCH CONFIGURATION,USING THE OPERATOR SCREEN:.....................................................................................5-4
5.5. PEAK HOURS SETTINGS:......................................................................................................................................................5-5
6. POSITIONING SYSTEM:......................................................................................................................................................6-1
6.1. USING A CAM (ZONING BY PM SWITCH):............................................................................................................................6-1
6.1.1. Car zoning switches:.............................................................................................................................................6-1
6.1.2. Door zoning and levelling switches:.....................................................................................................................6-1
6.2. STANDARD SELECTOR TAPE (IP8300 BIN3 W9):................................................................................................................6-2
Magnets installation at each floor: ...........................................................................................................................................6-3
Magnet installation with the IP8300-TP1 guide:......................................................................................................................6-5
6.2.1. End of travel limit switches installation: ..............................................................................................................6-7
6.2.2. Hoistway access and travel adjustment switches: ................................................................................................6-7

6.3. PERFORATED TAPE (IP1200 2DZ BIN4):............................................................................................................................6-9
6.3.1. Installation of the perforated tape:.......................................................................................................................6-9
6.3.2. Installation of the "Door Zone" and bar code magnets at each floor: .................................................................6-9
6.3.3. Magnets installation with guide (IP1200-TP1):.................................................................................................6-11
6.3.4. High speed counter verification: ........................................................................................................................6-11
6.3.5. Floor recording position: ...................................................................................................................................6-12
6.3.6. Programming the number of counts for slowdown:............................................................................................6-14
6.3.7. Verification of the high speed counter (Count Loss):.........................................................................................6-15
6.3.8. End of travel limit switches installation: ............................................................................................................6-15
6.3.9. Hoistway access travel adjustment:....................................................................................................................6-17
6.3.9.1. With perfored tape:.................................................................................................................................................6-17
6.3.9.2. With Standard tape:................................................................................................................................................6-17
7. TERMINAL SPEED REDUCING DEVICE FOR ELEVATOR GREATER THAN 50’/MIN: ......................................7-1
8. INTERNAL FUNCTIONS AND CONTROLLER CONFIGURATION: ..........................................................................8-1
8.1. MODIFYING THE DM WITH THE LCD:................................................................................................................................8-1
8.2. MODIFYING THE DM WITH THE PROGRAMMING TOOL:.......................................................................................................8-1
8.3. MODIFYING THE DM OR THE OPERATING TIME WITH THE OPERATOR SCREEN FOR THE GENERAL FUNCTIONING
SECTION: ............................................................................................................................................................................8-2
8.3.1. Time changing of certain timer with the screen operator: ...................................................................................8-3
8.4. CONTROL OF DOORS:..........................................................................................................................................................8-6
8.5. INSPECTION SPEED:.............................................................................................................................................................8-7
8.6. FLOOR CALLS:....................................................................................................................................................................8-7
8.7. GONG:................................................................................................................................................................................8-7
8.8. POSITION INDICATOR +SU/SD DIRECTION:........................................................................................................................8-7
8.9. EMERGENCY RECALL: ........................................................................................................................................................8-8
8.10. EMERGENCY POWER OPERATION:.......................................................................................................................................8-8
8.11. LOW OIL LEVEL (LOD):......................................................................................................................................................8-9
8.12. THERMAL CONTACT (CT):...................................................................................................................................................8-9
8.13. LOW PRESSURE SWITCH (LPS):............................................................................................................................................8-9
8.14. ACTIVATE THE PUMP MOTOR: .............................................................................................................................................8-9
8.15. RESYNCHRONOUS CIRCUIT FOR TELESCOPIC PISTON:..........................................................................................................8-9
8.16. PRIORITY SERVICE (BLUE CODE AND FREE CAR):..............................................................................................................8-10
8.17. POSITIONNING WITH PERFORATED TAPE:..........................................................................................................................8-10
8.18. VARIOUS:.........................................................................................................................................................................8-10
8.19. RETURN TO SIMPLEX AND DUPLEX CONTROLLER PARKING:..............................................................................................8-11
8.20. IN CAR CARD READER AND/OR RESTRICTED ACCESS KEY MANAGEMENT..........................................................................8-11
8.21. HOW TO CREATE A HEXADECIMAL CODE...........................................................................................................................8-12
8.22. HOME PARKING FOR GROUP CONTROLLER WITH OPERATOR SCREEN:...............................................................................8-15
8.22.1. Opened doors parking for groups with dispatcher:............................................................................................8-16
8.22.2. Opened doors parking for simplex elevators:.....................................................................................................8-17
8.22.3. Parking floors:....................................................................................................................................................8-18
8.23. UP PEAK PERIOD (OPTIONAL)FOR GROUP CONTROLLER (WITH SEPARATE DISPATCH): .....................................................8-20
8.24. DOWN PEAK PERIOD (OPTIONAL)FOR GROUP CONTROLLER (WITH SEPARATE DISPATCH):................................................8-20
8.25. NEXT CAR UP (FOR GROUP CONTROLLER WITH SEPARATE DISPATCH ONLY):....................................................................8-21
8.26. UP PEAK PERIOD FOR A TWO-CAR GROUP CONTROLLER (WITHOUT SEPARATE DISPATCH): ...............................................8-21
8.27. DOWN PEAK PERIOD FOR TWO-CAR GROUP (WITHOUT SEPARATE DISPATCH):..................................................................8-22
9. SYMBOLS LISTING: .............................................................................................................................................................9-1
10. MAINTENANCE:..................................................................................................................................................................10-1
10.1. ALARMS AND FAULTS:......................................................................................................................................................10-1
10.1.1. Alarms and status list: ........................................................................................................................................10-1
10.1.2. Visualization of the alarms in the CJ1M PLC controller:..................................................................................10-1
10.1.3. Automatic erasing of the alarms:........................................................................................................................10-1
10.2. PLC BATTERY REPLACEMENT:.........................................................................................................................................10-2

10.3. INPUT/OUTPUT MODULES:................................................................................................................................................10-3
10.3.1. Reading inputs and outputs on modules of more than 16 inputs or outputs:......................................................10-3
10.3.2. Input/Ouput diagnostic with the LCD: ...............................................................................................................10-6
10.4. SOFT-START DIAGNOSTIC: ................................................................................................................................................10-8
10.4.1. Sprecher&Schuh soft-start..................................................................................................................................10-8
10.4.2. Siemens soft-start..............................................................................................................................................10-10
10.4.3. Benshaw soft-start ............................................................................................................................................10-16
10.5. PEAK VOLTAGE PROTECTION:.........................................................................................................................................10-22
10.6. ALARMS DESCRIPTION:...................................................................................................................................................10-23
APPENDIX A: SEQUENCE DESCRIPTION..............................................................................................................................A-1
APPENDIX C: LCD MONITOR INSTRUCTIONS....................................................................................................................C-1

NOTES AND PRECAUTIONS
•The controller must be installed by competent people who possess the suitable training and cards for
the installation of elevator controllers;
•The controller’s power supply must come from a fuse switch supplied by others. The fuses value must
respect the electrical code;
•It is necessary to install a separate conductive element to ground the controller in the mechanical
room. To know the size of the conductive element, check the electrical code. An indirect grounding
(e.g. water pipes) may cause intermittent troubles and electrical noises may occur;
•The controller contains electrostatic sensitive devices. Before handling a component, it’s necessary to
touch a metal object connected to ground (GND) to avoid an electrostatic discharge on this
component.
•To avoid problems caused by transportation and handling, check and tighten all the points of
connections on the side "power"; from main power supply of the controller to the motor;
•Please note the controller comes with a one (1) year guarantee, effective on the day of billing. An
improper use of the controller, an incorrect connection or the disregard of the user’s manual may void
the guarantee. Also note that only the components are guaranteed;
•In case of an incorrect connection, the controller is protected by TVS which can short-circuit. Verify
the functioning and replace them if needed.
Operating conditions:
•The 3 phases entry voltage may vary by more or less 10 %;
•A 60HZ frequency is standard, a 50HZ frequency is available on special order;
•The operating temperature is 0 to 45°C (32 to 113°F);
•The relative humidity is 95 % (noncondensing);
•Do not install the NEMA 1 standard enclosure in a dusty environment or where there is risk of water
infiltration. Other types of enclosures are available upon request (NEMA 4, 12 etc.);
•Please contact Automatisation JRT Inc. if the motor is installed at 50 ft. or more from the controller;
•CSA approval.

General information:
JHD-1000 series controllers were developed for a quick and easy installation and operation. The
controllers have functions of internal self-diagnosis, which allow an easy maintenance. There are also
several functions that are programmable by the user.
Thus, it is very important to read thoroughly the manual, for a quick and secure installation.
There are two ways to program the controller options. The first option is the LCD screen installed inside
the controller. It allows configuring the elevator but you cannot modify the plc’s program if a sequence
modification is required. The second option is the programming console (CQM1-PRO01-E or C200H-
PRO27). This option allows programming of the plc if a sequence modification is required. The second
option is not necessary for the elevator start-up.
General features:
•Number of floors: 10
•Maximum number of cars: 6

1-1
1. LCD USE (JRT-LCD):
This section is a summary of the supervision utility. Refer to appendix C for a complete description.
The LCD lets you visualize the state of the elevator controller (floor, speed in FPM, perforated tape
position, alarms, etc.), modify the plc’s configuration registers and also to record car calls and hall calls
from a distance. The utility offers the possibility to have the information displayed in French or English.
The utility is provided with different light-emitting diodes "LED". The "POWER" LED indicates that the
utility is power supplied. The "LED2" blinks to indicate that the program is functioning normally.
Though, if the "LED2" stays on or off at all times, the program is not in an operational, you must reset
the power.
When the elevator is in trouble, the screen of the "LCD" utility will blink to warn the user.
1.1. KEYBOARD:
The "UP/DOWN" keys allow access to the main menus or sub-menus. They also allow changing
the value of a parameter.
The "LEFT/RIGHT" keys allow placing the cursor on the parameter to modify.
The "ENTER" key allows access to a sub-menu. It also allows saving of a new value.
The "ESC" allows to return to the main menus or to cancel a parameter modification.

1-2
1.2. MENUS:
The "LCD" utility contains differents menus available to the users.
To access a menu:
•Press "ESC" to access to the menus list.
•Press on the "UP/DOWN" keys to select a menu.
•Press "ENTER" to access the menu.
The "LCD" utility has a protection that locks the menus where it is possible to modify a value
or a parameter. In order to access to these menus, the user must enter the password. See
section "1.2.7 Password Menu" (The LCD is locked after three hours of inactivity).

1-3
1.2.1. Monitoring menu:
The "Monitoring" menu shows, in actual time, the elevator’s status data. This
information may be used during the temporary and final start-up. At a start-up or after
2 hours of keyboard inactivity, the following screen will appear:
IN AUTOMATIC
PI=12
P=1234 S=1234
PS0 ACC0 STP
Presented informations:
•PI. = Floor where the elevator is located.
•AUTOMATIC = Actual status of the elevator (See next page for the complete list).
•POSI. = Actual position of the perforated tape (only if the controller has a
perforated tape).
•SPD. = Elevator actual speed in FPM (only if the controller has perforated tape).
•If the elevator is traction, the last line is for the drive.
➢PSX = Preset speed X. PS0 = Preset speed 0 (see the drawings at the drive
page).
➢ACCX = Accel or decel X. ACC1 = Accel 1 (see the drawings at the drive
page).
➢FOW = Forward, REV = Reverse, STP = Stop.
•If "Soft-Start", the last line is for the "Soft-Start":
➢STOP = The elevator don’t moves.
➢RUN = The elevator is moving.
➢Up to speed = The elevator reach the maximum speed.
If there is more than one status in the PLC, the "LCD" will display at the second
all the status.
When the elevator controller is in floor position upload cycle, the "LCD" displays
"DM483" at the position "PI.=". It is possible to see if the number of door zone
magnets (DZO) is the same as the number of floors.

1-4
1.2.2. Register Access menu:
This menu allows reading and writing in one of the PLC’s register. The "DM"
registers are used to configure the elevator.
•Press "ESC" to go back to the previous menu.
•Press "UP/DOWN" keys to select the main menu "REGISTERS ACCES".
•Press "ENTER".
Register type selection:
•Press "UP/DOWN" to select a register.
•Press "ENTER" to save.
or
•Press "ESC" to go back to the previous menu.
Choice of registers:
•DM, CH, HR and AR (for CJ1M PLC).
REGISTER TYPE ?
->DM
Register number selection:
•Press on the "LEFT/RIGHT" keys to place the cursor on the number to modify.
•Press on the "UP/DOWN" keys to modify the number.
•Press "ENTER" to save and to go to the next menu.
•Press "ESC" to go back to the previous menu.

1-5
REGISTER NUMBER
->DM0000
Register Value:
The register value is shown in hexadecimal and binary formats.
•Press "ENTER" to modify the selected register value.
•Press "ESC" to go back to the previous menu.
DM0000 = 0001
0000000000000001
15 ^ 840
ENTER = CHG
Modifying the register value:
•Press on the "LEFT/RIGHT" keys to place the cursor on the number to modify.
•Press on the "UP/DOWN" to modify the number.
•Press "ENTER" to save and to go back to the previous menu and visualize de new
value.
•Press "ESC" to return to the previous menu.
->DM0000
OLD = 0001
NEW= 1234

1-6
1.2.3. Active faults list menu:
REPLACE OMRON
CPU BATTERY
HR8001
ENTER->ERASE
This menu allows visualizing the different alarms in the elevator controller. The
utility "LCD" displays "NO ALARM" when the elevator controller has no more
alarms. Press on the "UP/DOWN" keys to scroll the alarms.
Visualizing the alarms:
•Press "ESC" to return to the previous menu.
•Press "UP/DOWN" keys to select the main menu "ALARMS & CPU I/O
CHECKING".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "ACTIVE FAULTS LIST".
•Press "ENTER".
To erase the alarms:
•Press the "ENTER" keys, the LCD will shows another windows to make a
confirmation.
1.2.4. Construction mode menu:
The Construction mode disables temporarily certain detections to facilitate the
elevator car construction in Inspection mode. As soon as the elevator controller is
placed in Automatic mode and that a call has been placed, the Construction mode will
be deactivated automatically and all signals will be in function.
The elevator controller must be in Inspection mode.
•Press "ESC" to return to the previous menu.
•Press "UP/DOWN" keys to select the main menu "OPERATION MODE".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "CONSTRUCTION MODE".

1-7
•Press "ENTER".
•Press "UP" to activate the Construction mode.
1.2.5. Recording floor position menu:
This menu allows launching a function that registers floors when the controller uses a
perforated tape or an encoder on the governor for the floor positioning. Refer to
section Erreur ! Source du renvoi introuvable..
The elevator controller must be in Inspection mode.
•Press "ESC" to return to the previous menu.
•Press "UP/DOWN" keys to select the main menu "ELEVATOR & LCD
SETTINGS".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "RECORDING FLOORS
POSITION".
•Press "ENTER".
•Press "UP" to activate.
When the elevator controller is in a floor position registering cycle, the "LCD"
utility displays what is in "DM483" where is says "IND=" on the screen. It is
impossible to know if the number of magnets, door zone (DZO), is the same than
the number of floors.
1.2.6. Elevator options menu:
This section contains all elevator control parameters. The parameters are separated by
sections. Some sections will be hidden according to the controller type and option.
Refer to appendix C for a complete description.
•Press "ESC" to return to the previous menu.
•Press "UP/DOWN" keys to select the main menu "ELEVATOR & LCD
SETTINGS".
•Press "ENTER".
•Press "UP/DOWN" keys to select the sub menu "ELEVATOR OPTIONS";
•Press "ENTER".
•Press "UP/DOWN" keys to select the good option menu.

1-8
•Press "ENTER".
•Press "UP/DOWN" keys to select the good parameter.
To modify an option:
•Press on "LEFT/RIGHT"keys to edit the parameter.
•Press on "LEFT/RIGHT" keys to change the digit to modify.
•Press on "UP/DOWN" keys to change the number.
•Press on "ENTER" to save the new value and exit edition mode.
•Press on "ESC" key to exit without saving.
•Repeat for all parameters that you want to change.
1.2.7. Password menu:
This menu allows entering a password to unlock the parameters modification menus.
The password is "1234". After 2 hours of keyboard inactivity, the "LCD" utility will
be locked again.
PASSWORD :
1234
•Press "ESC" to return to the previous menu.
•Press "UP/DOWN" keys to select the main menu "PASSWORD".
•Press "ENTER".
Entering the password:
•Press on the "LEFT/RIGHT" keys to place the cursor on the number to modify.
•Press on the "UP/DOWN" keys to modify the number.
•Press "ENTER" to save.
or
•Press "ESC" to return to the previous menu.

2-1
2. USE OF THE PROGRAMMING CONSOLE (PRO01 OU PRO27):
The programming console, as the LCD utility, allows access to the visualisation and modification
registers. It is also possible, under the supervision of Automatisation JRT Inc., to modify or add a
programming sequence.
2.1. PROGRAMMING CONSOLE CONNECTION:
The programming console is connected on the peripheral port "PERIPHERAL" of the PLC.
Always leave the key on the console in "MONITOR" mode.
For example if the peripheral port is already used by the LDC supervision, do not forget to
reconnect it once it’s done. The switches must also be put back as they were.
2.1.1. On the CJ1M PLC:
Open the "SW SETTING AND BATTERY" door located on top of the
communication port and put the switch "4" at "OFF". The console will only display
hyphens if the switch"4" is not "OFF" (RIGHT).
2.1.2. On the CPM2C PLC:
Open the door on top of the "CN1" connector to access the communication port. Put
the switches "SW1" and "SW2" at "OFF".

2-2
2.2. VISUALISING AND MODIFYING A DM (ELEVATOR CONFIGURATION):
For example, to access register 492, you must do as followed:
•CLR →MONTR →3
•DM →492 →MONTR
Screen =
DM492
0000
To modify a register, do as followed:
•CHG →1234 →WRITE
Screen =
DM492
1234
To return to the beginning:
•CLR →CLR
2.3. CONSULTING THE ALARMS:
•CLR →MONTR →3
•SHIFT →CH/*DM →HR →80 →MONTR →SHIFT →MONTR
Screen =
HR80
0000000001000000
Bit15
Bit0
•Thus, only the HR8006 alarm is activated. Do to visualise le HR81:
Screen =
HR81
0000010010000000
Bit15
Bit0
•Thus, HR8107 are HR8110 are activated.
•Do to see the other registers.
REFER TO SECTION 10.5 FOR THE ALARMS DESCRIPTION.

3-1
3. TEMPORARY START-UP:
3.1. TEMPORARY JUMPERS:
Install jumpers between the following terminals (refer to drawings):
•"SFC" and "CSW" (firefighters stop switch and In-Car stop switch);
•"CSW" and "GSC" (safety line);
•"CNL" and "TNL" (top normal stop switch);
•"CNL" and "BNL" (bottom normal stop switch);
•"TNL" and "TSL" (top slowdown switch);
•"TSL" and "SRD" (speed reducing switch);
•"SRDN" and "N" (2nd contact speed reducing device);
•"BNL" and "BSL" (bottom slowdown switch);
•If staggered doors:
•"SFC" and "HDC" (hall doors closed);
•"SFC" and "CDC" (car door closed);
•If walk through doors:
•"SFC" and "HDC" (hall doors closed);
•"SFC" and "CDCA" (car door closed);
•"SFC" and "RHDC" (rear hall doors closed);
•"SFC" and "RCDC" (rear car door closed);
•"SFC" and "HDL" (hall doors locked if manual doors or retiring cam);
•"LTT" and "PCH" (top travelling inspection switch);
•"COM " and " OILO " (oil overheat contact)
•" OILO " and" CT " (motor thermal contact);

3-2
3.2. SET THE PUMP MOTOR OVERLOAD RELAY:
•Across the Line starter: The overload relay must be set according to motor FLA.
•Star-Delta starter: The overload relay must be set according to the motor FLA x 0.572.
Example: FLA = 22AMP 22 x 0.572 = 12.5AMP
•Solid-State starter Benshaw:
▪The parameter P1 Motor FLA must be set in accordance with the motor FLA.
▪The parameter P74 Starter Type must be set at:
ID: If 1 motor connected in Star-Delta (6 wires)
NOR: If 1 motor connected Across the Line (3 wires)
NOR: If 2 motors.
▪For more details, see the Soft-Starter manual.
•Solid-State starter Sprecher+Schuh:
▪The DIP Switch #15 must be set OFF if 6 wires or ON if 3 wires.
▪The blue potentiometer must be set in accordance with :
•If 6 wires: The nameplate current and following the scale ∆I
•If 3 wires: The nameplate current and following the scale I
▪For more details, see the Soft-Starter manual.
"Dip Switch setting"
See the electrical schematics
for JRT values.
Overload protection
adjustment.