JRT JHD-1000 Series User manual

USER’S MANUAL
HYDRAULIC
ELEVATOR CONTROLLER
CJ1M PROCESSOR
JHD-1000 SERIES
VERSION 6.01.002

TABLE OF CONTENT
1. LCD USE (JRT-LCD): ............................................................................................................................................................1-1
1.1. KEYBOARD:........................................................................................................................................................................1-1
1.2. MENUS:..............................................................................................................................................................................1-2
1.2.1. Monitoring menu:.................................................................................................................................................1-3
1.2.2. Register Access menu: ..........................................................................................................................................1-4
1.2.3. Active faults list menu:..........................................................................................................................................1-6
1.2.4. Construction mode menu:.....................................................................................................................................1-6
1.2.5. Recording floor position menu:............................................................................................................................1-7
1.2.6. Elevator options menu:.........................................................................................................................................1-7
1.2.7. Password menu: ...................................................................................................................................................1-8
2. USE OF THE PROGRAMMING CONSOLE (PRO01 OU PRO27):.................................................................................2-1
2.1. PROGRAMMING CONSOLE CONNECTION: ............................................................................................................................2-1
2.1.1. On the CJ1M PLC:...............................................................................................................................................2-1
2.1.2. On the CPM2C PLC:............................................................................................................................................2-1
2.2. VISUALISING AND MODIFYING A DM (ELEVATOR CONFIGURATION):.................................................................................2-2
2.3. CONSULTING THE ALARMS:................................................................................................................................................2-2
3. TEMPORARY START-UP: ...................................................................................................................................................3-1
3.1. TEMPORARY JUMPERS:.......................................................................................................................................................3-1
3.2. SET THE PUMP MOTOR OVERLOAD RELAY: .........................................................................................................................3-2
3.3. CONNECT PUMPING UNIT:...................................................................................................................................................3-3
3.4. CONNECT THE MAIN POWER SUPPLY:..................................................................................................................................3-3
3.5. MEASURE:..........................................................................................................................................................................3-3
3.6. SYNCHRONIZE THE REVERSE PHASE RELAY (RPR):............................................................................................................3-4
3.7. MOTOR THERMAL PROTECTION:.........................................................................................................................................3-4
3.7.1. Thermistor:...........................................................................................................................................................3-4
3.7.2. Thermal contact:...................................................................................................................................................3-4
3.8. CONSTRUCTION MODE:...............................................................................................................................................3-4
3.9. CHECKPOINTS BEFORE MOVING:.........................................................................................................................................3-5
3.10. MOVING THE CAR IN INSPECTION: ......................................................................................................................................3-6
3.10.1. Top of car inspection:...........................................................................................................................................3-6
3.10.2. Control inspection:...............................................................................................................................................3-6
3.10.3. Travel speed inspection :......................................................................................................................................3-7
4. FINAL START-UP:.................................................................................................................................................................4-1
5. CONTROLLER TYPE: ..........................................................................................................................................................5-1
5.1. TWO CAR GROUP CONTROLLER (WITHOUT DISPATCHER):...................................................................................................5-1
5.2. GROUP CONTROLLER (WITH DISPATCHER):.........................................................................................................................5-1
5.3. CLOCK SETTING ON DISPATCHER WITH OPERATOR SCREEN:...............................................................................................5-3
5.4. CALL DISPATCH CONFIGURATION,USING THE OPERATOR SCREEN:.....................................................................................5-4
5.5. PEAK HOURS SETTINGS:......................................................................................................................................................5-5
6. POSITIONING SYSTEM:......................................................................................................................................................6-1
6.1. USING A CAM (ZONING BY PM SWITCH):............................................................................................................................6-1
6.1.1. Car zoning switches:.............................................................................................................................................6-1
6.1.2. Door zoning and levelling switches:.....................................................................................................................6-1
6.2. STANDARD SELECTOR TAPE (IP8300 BIN3 W9):................................................................................................................6-2
Magnets installation at each floor: ...........................................................................................................................................6-3
Magnet installation with the IP8300-TP1 guide:......................................................................................................................6-5
6.2.1. End of travel limit switches installation: ..............................................................................................................6-7
6.2.2. Hoistway access and travel adjustment switches: ................................................................................................6-7

6.3. PERFORATED TAPE (IP1200 2DZ BIN4):............................................................................................................................6-9
6.3.1. Installation of the perforated tape:.......................................................................................................................6-9
6.3.2. Installation of the "Door Zone" and bar code magnets at each floor: .................................................................6-9
6.3.3. Magnets installation with guide (IP1200-TP1):.................................................................................................6-11
6.3.4. High speed counter verification: ........................................................................................................................6-11
6.3.5. Floor recording position: ...................................................................................................................................6-12
6.3.6. Programming the number of counts for slowdown:............................................................................................6-14
6.3.7. Verification of the high speed counter (Count Loss):.........................................................................................6-15
6.3.8. End of travel limit switches installation: ............................................................................................................6-15
6.3.9. Hoistway access travel adjustment:....................................................................................................................6-17
6.3.9.1. With perfored tape:.................................................................................................................................................6-17
6.3.9.2. With Standard tape:................................................................................................................................................6-17
7. TERMINAL SPEED REDUCING DEVICE FOR ELEVATOR GREATER THAN 50’/MIN: ......................................7-1
8. INTERNAL FUNCTIONS AND CONTROLLER CONFIGURATION: ..........................................................................8-1
8.1. MODIFYING THE DM WITH THE LCD:................................................................................................................................8-1
8.2. MODIFYING THE DM WITH THE PROGRAMMING TOOL:.......................................................................................................8-1
8.3. MODIFYING THE DM OR THE OPERATING TIME WITH THE OPERATOR SCREEN FOR THE GENERAL FUNCTIONING
SECTION: ............................................................................................................................................................................8-2
8.3.1. Time changing of certain timer with the screen operator: ...................................................................................8-3
8.4. CONTROL OF DOORS:..........................................................................................................................................................8-6
8.5. INSPECTION SPEED:.............................................................................................................................................................8-7
8.6. FLOOR CALLS:....................................................................................................................................................................8-7
8.7. GONG:................................................................................................................................................................................8-7
8.8. POSITION INDICATOR +SU/SD DIRECTION:........................................................................................................................8-7
8.9. EMERGENCY RECALL: ........................................................................................................................................................8-8
8.10. EMERGENCY POWER OPERATION:.......................................................................................................................................8-8
8.11. LOW OIL LEVEL (LOD):......................................................................................................................................................8-9
8.12. THERMAL CONTACT (CT):...................................................................................................................................................8-9
8.13. LOW PRESSURE SWITCH (LPS):............................................................................................................................................8-9
8.14. ACTIVATE THE PUMP MOTOR: .............................................................................................................................................8-9
8.15. RESYNCHRONOUS CIRCUIT FOR TELESCOPIC PISTON:..........................................................................................................8-9
8.16. PRIORITY SERVICE (BLUE CODE AND FREE CAR):..............................................................................................................8-10
8.17. POSITIONNING WITH PERFORATED TAPE:..........................................................................................................................8-10
8.18. VARIOUS:.........................................................................................................................................................................8-10
8.19. RETURN TO SIMPLEX AND DUPLEX CONTROLLER PARKING:..............................................................................................8-11
8.20. IN CAR CARD READER AND/OR RESTRICTED ACCESS KEY MANAGEMENT..........................................................................8-11
8.21. HOW TO CREATE A HEXADECIMAL CODE...........................................................................................................................8-12
8.22. HOME PARKING FOR GROUP CONTROLLER WITH OPERATOR SCREEN:...............................................................................8-15
8.22.1. Opened doors parking for groups with dispatcher:............................................................................................8-16
8.22.2. Opened doors parking for simplex elevators:.....................................................................................................8-17
8.22.3. Parking floors:....................................................................................................................................................8-18
8.23. UP PEAK PERIOD (OPTIONAL)FOR GROUP CONTROLLER (WITH SEPARATE DISPATCH): .....................................................8-20
8.24. DOWN PEAK PERIOD (OPTIONAL)FOR GROUP CONTROLLER (WITH SEPARATE DISPATCH):................................................8-20
8.25. NEXT CAR UP (FOR GROUP CONTROLLER WITH SEPARATE DISPATCH ONLY):....................................................................8-21
8.26. UP PEAK PERIOD FOR A TWO-CAR GROUP CONTROLLER (WITHOUT SEPARATE DISPATCH): ...............................................8-21
8.27. DOWN PEAK PERIOD FOR TWO-CAR GROUP (WITHOUT SEPARATE DISPATCH):..................................................................8-22
9. SYMBOLS LISTING: .............................................................................................................................................................9-1
10. MAINTENANCE:..................................................................................................................................................................10-1
10.1. ALARMS AND FAULTS:......................................................................................................................................................10-1
10.1.1. Alarms and status list: ........................................................................................................................................10-1
10.1.2. Visualization of the alarms in the CJ1M PLC controller:..................................................................................10-1
10.1.3. Automatic erasing of the alarms:........................................................................................................................10-1
10.2. PLC BATTERY REPLACEMENT:.........................................................................................................................................10-2

10.3. INPUT/OUTPUT MODULES:................................................................................................................................................10-3
10.3.1. Reading inputs and outputs on modules of more than 16 inputs or outputs:......................................................10-3
10.3.2. Input/Ouput diagnostic with the LCD: ...............................................................................................................10-6
10.4. SOFT-START DIAGNOSTIC: ................................................................................................................................................10-8
10.4.1. Sprecher&Schuh soft-start..................................................................................................................................10-8
10.4.2. Siemens soft-start..............................................................................................................................................10-10
10.4.3. Benshaw soft-start ............................................................................................................................................10-16
10.5. PEAK VOLTAGE PROTECTION:.........................................................................................................................................10-22
10.6. ALARMS DESCRIPTION:...................................................................................................................................................10-23
APPENDIX A: SEQUENCE DESCRIPTION..............................................................................................................................A-1
APPENDIX C: LCD MONITOR INSTRUCTIONS....................................................................................................................C-1

NOTES AND PRECAUTIONS
•The controller must be installed by competent people who possess the suitable training and cards for
the installation of elevator controllers;
•The controller’s power supply must come from a fuse switch supplied by others. The fuses value must
respect the electrical code;
•It is necessary to install a separate conductive element to ground the controller in the mechanical
room. To know the size of the conductive element, check the electrical code. An indirect grounding
(e.g. water pipes) may cause intermittent troubles and electrical noises may occur;
•The controller contains electrostatic sensitive devices. Before handling a component, it’s necessary to
touch a metal object connected to ground (GND) to avoid an electrostatic discharge on this
component.
•To avoid problems caused by transportation and handling, check and tighten all the points of
connections on the side "power"; from main power supply of the controller to the motor;
•Please note the controller comes with a one (1) year guarantee, effective on the day of billing. An
improper use of the controller, an incorrect connection or the disregard of the user’s manual may void
the guarantee. Also note that only the components are guaranteed;
•In case of an incorrect connection, the controller is protected by TVS which can short-circuit. Verify
the functioning and replace them if needed.
Operating conditions:
•The 3 phases entry voltage may vary by more or less 10 %;
•A 60HZ frequency is standard, a 50HZ frequency is available on special order;
•The operating temperature is 0 to 45°C (32 to 113°F);
•The relative humidity is 95 % (noncondensing);
•Do not install the NEMA 1 standard enclosure in a dusty environment or where there is risk of water
infiltration. Other types of enclosures are available upon request (NEMA 4, 12 etc.);
•Please contact Automatisation JRT Inc. if the motor is installed at 50 ft. or more from the controller;
•CSA approval.

General information:
JHD-1000 series controllers were developed for a quick and easy installation and operation. The
controllers have functions of internal self-diagnosis, which allow an easy maintenance. There are also
several functions that are programmable by the user.
Thus, it is very important to read thoroughly the manual, for a quick and secure installation.
There are two ways to program the controller options. The first option is the LCD screen installed inside
the controller. It allows configuring the elevator but you cannot modify the plc’s program if a sequence
modification is required. The second option is the programming console (CQM1-PRO01-E or C200H-
PRO27). This option allows programming of the plc if a sequence modification is required. The second
option is not necessary for the elevator start-up.
General features:
•Number of floors: 10
•Maximum number of cars: 6

1-1
1. LCD USE (JRT-LCD):
This section is a summary of the supervision utility. Refer to appendix C for a complete description.
The LCD lets you visualize the state of the elevator controller (floor, speed in FPM, perforated tape
position, alarms, etc.), modify the plc’s configuration registers and also to record car calls and hall calls
from a distance. The utility offers the possibility to have the information displayed in French or English.
The utility is provided with different light-emitting diodes "LED". The "POWER" LED indicates that the
utility is power supplied. The "LED2" blinks to indicate that the program is functioning normally.
Though, if the "LED2" stays on or off at all times, the program is not in an operational, you must reset
the power.
When the elevator is in trouble, the screen of the "LCD" utility will blink to warn the user.
1.1. KEYBOARD:
The "UP/DOWN" keys allow access to the main menus or sub-menus. They also allow changing
the value of a parameter.
The "LEFT/RIGHT" keys allow placing the cursor on the parameter to modify.
The "ENTER" key allows access to a sub-menu. It also allows saving of a new value.
The "ESC" allows to return to the main menus or to cancel a parameter modification.

1-2
1.2. MENUS:
The "LCD" utility contains differents menus available to the users.
To access a menu:
•Press "ESC" to access to the menus list.
•Press on the "UP/DOWN" keys to select a menu.
•Press "ENTER" to access the menu.
The "LCD" utility has a protection that locks the menus where it is possible to modify a value
or a parameter. In order to access to these menus, the user must enter the password. See
section "1.2.7 Password Menu" (The LCD is locked after three hours of inactivity).