JS Automation Corp MPC-3035 User manual

MPC-3035/3035L
4-Axis Motion Control Card
User’s Manual (V1.2)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
http://www.automation-js.com/
E-mail：[e-mail]

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Correction record
Version
Record
V1.0->V1.1
Modify 4. Layout and dimensions
6. I/O interface diagram
V1.1->V1.2
Modify 2. Feature-Delete Software key function

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Contents
1. Forward............................................................................................................................................... 5
2. Features............................................................................................................................................... 6
2.1 Main card.................................................................................................................................. 6
2.2 Daughter card............................................................................................................................ 6
2.3 Din rail mounted wiring board.................................................................................................. 7
3. Specifications...................................................................................................................................... 8
3.1 MPC-3035 Main card ............................................................................................................... 8
3.2 Din rail mounted wiring board................................................................................................ 10
4. Layout and dimension........................................................................................................................11
4.1 MPC-3035 Main card ..............................................................................................................11
4.2 MPC-3035D daughter card..................................................................................................... 12
4.3 MPC-3035 piggy back............................................................................................................ 12
4.4 ADP-3024DIN for JF1, JF2 Din rail mounted wiring board.................................................. 13
4.5 JS51050 for JM3 25PM Din rail mounted dummy wiring board........................................... 13
5. Pin definitions................................................................................................................................... 14
5.1 JF1,JF2 Assignment / Definitions........................................................................................... 14
5.2 JM1,JM2 Assignment / Definitions........................................................................................ 16
5.3 JM3 Assignment / Definitions ................................................................................................ 16
5.4 JM1 (MPC-3035D) Assignment / Definitions........................................................................ 17
6. I/O interface diagram........................................................................................................................ 18
6.1 JF1/2 ADP-3024DIN.............................................................................................................. 18
6.2 JM3 JS51050 .......................................................................................................................... 21
6.3 JM1 JS510501 ........................................................................................................................ 22
7. External wiring diagram ................................................................................................................... 24
8. Hardware settings ............................................................................................................................. 25
8.1 Card ID setting........................................................................................................................ 25
8.2 Polarity setting for over-travel limit switch............................................................................ 25
9. Applications...................................................................................................................................... 26
10. Wiring diagram examples................................................................................................................. 27
10.1 The wiring diagram for MPC-3035 wiring board to panasonic MINAS-A driver................. 27
10.2 The wiring diagram for MPC-3035 wiring board to panasonic MINAS MSD*** driver ..... 27
10.3 The wiring diagram for MPC-3035 wiring board to ESD servo driver.................................. 28
10.4 The wiring diagram for MPC-3035 wiring board to Moda servo driver................................ 28
10.5 The wiring diagram for MPC-3035 wiring board to YASKAWA servo driver ...................... 29
10.6 The wiring diagram for MPC-3035 wiring board to Mokon / YPV servo driver................... 29
10.7 The wiring diagram for MPC-3035 wiring board to Mokon / YJD servo driver ................... 30
10.8 The wiring diagram for MPC-3035 wiring board to MITSUBISHI J2-SUPER servo driver 31
10.9 The wiring diagram for MPC-3035 wiring board to YAMAHA SRCP servo driver ............. 31
10.10 The wiring diagram for MPC-3035 wiring board to Delta ASDA-B servo driver................. 32

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10.11 The wiring diagram for MPC-3035 wiring board to Delta ASDA-B2 servo driver............... 32
11. Ordering information........................................................................................................................ 33

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Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file “installation.pdf “on the CD
come with the product or register as a member of our user’s club at:
http://automation.com.tw/
to download the supplementary documents.

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1. Forward
Thank you for your selection of 4 axis motion control card. This card adopts the ASIC chip with
complex motion functions including point to point, linear and circular interpolation, linear and s-curve
acceleration/deceleration and several miscellaneous functions. With the daughter board MPC3035D, 2
multifunction encoder counters and 2 PWM DA’s are implemented. User can use Dll’s of various
functions to save a lot of time in the motion control related projects.
Our other motion control products:
MPC-3024 4 axes linear/circular/point to point (standard function) motion control card (PCI bus)
MPC-3028 8 axes linear/circular/point to point (standard function) motion control card (PCI bus)
MPC-3034 advanced 4 axes linear/circular/point to point (standard function) motion control card
(PCI bus)
MPC-3042A 2 axes linear/circular/point to point (standard function) motion control card with
Pulse Referenced PI Control (PCI bus)
MPC-3042AL 2 axes linear/circular/point to point (standard function) motion control card
(PCI bus)
Any comment is welcome,
please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.

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2. Features
2.1 Main card
2.1.1 4-axis servo/stepping motor control
2.1.2 4 28-bit up/down counter for incremental encoder
2.1.3 4 28-bit up/down counter for pulse handler input
2.1.4 Pulse output rate up to 6.55MHz
2.1.5 Pulse output options : OUT/DIR,CW/CCW
2.1.6 2~4 axes linear interpolation
2.1.7 Any 2 axes circular interpolation
2.1.8 S curve or T curve acceleration / deceleration in interpolation and positioning
2.1.9 Continuous interpolation
2.1.10 Speed change on the fly
2.1.11 Synchronized start motion
2.1.12 Position latch function
2.1.13 Simultaneously start/stop on multi-axes
2.1.14 Programmable interrupt conditions
2.1.15 Backlash compensation
2.1.16 Pulse handler function
2.1.17 Software limit switches protection
2.1.18 2 nibble configurable TTL I/O
2.1.19 Motion parameters change on the fly
2.1.20 Matched software FIFO for arbitrary curve motion
2.2 Daughter card
2.2.1 High noise immunity with magnetic/photo-coupler isolation
2.2.2 2 MHz max. Quadrature input rate
2.2.3 Two 32-bit counters
2.2.4 Quadrature, pulse/direction and up/down counting
2.2.5 Programmable multiply rate at X1, X2, X4
2.2.6 Load preset value to counter by software trigger
2.2.7 Multiple counter reset (homing) modes
2.2.8 Differential or single-end input signal
2.2.9 Auto increment compare mode
2.2.10 FIFO compare mode (X axis)
2.2.11 Line driver type compare output
2.2.12 Programmable duration for Compare out
2.2.13 Interrupt on FIFO alarm (X axis), compare equal, borrow, carry and counter clear
2.2.14 2 8 bit 0~10V PWM DA (MPC-3035 only)

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2.3 Din rail mounted wiring board
2.3.1 JS51050 dummy wiring board for JM3 pulse handler interface
2.3.2 ADP-3024DIN wiring board for JF1, JF2 motion control interface
2.3.3 JS510501 DIN rail mounted dummy wiring board for 25-pin D-Type female connector
(for MPC3035D JM1)

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3. Specifications
3.1 MPC-3035 Main card
Motion
3.1.1 Max pulse rate ─6,553,500 pps
3.1.2 Pulse output mode ─Single phase: CLOCK,DIR
3.1.3 Dual phase ─CW, CCW
3.1.4 Acceleration / Deceleration mode ─linear ,S-curve mode
3.1.5 Homing mode ─14 types
3.1.6 Encoder up/down counter ─4 28bit counter
3.1.7 Pulse Handle up/down counter ─4 28 bit counter
3.1.8 Linear interpolation ─any 2 up to 4 axis
3.1.9 Circular interpolation ─any 2 axes
Counter (MPC3035D)
3.1.10 Number of axes ─2, independent
3.1.11 Maximum quadrature input frequency ─2MHz
3.1.12 Maximum input pulse frequency ─4MHz
3.1.13 Encoder Type ─Single-end or differential
3.1.14 Input pulse multiple rate ─X1, X2, X4 programmable (quadrature signal only)
3.1.15 Counter length ─32 Bits
3.1.16 Counter Mode ─(QUADRATURE)，(CLOCK/DIRECTION)，
3.1.17 (UP CLOCK/ DOWN CLOCK)
3.1.18 Sample clock frequency ─8MHz
3.1.19 Software homing (reset) counter method ─one software trigger mode
3.1.20 Hardware homing (reset) counter method ─five H/W trigger mode
3.1.21 FIFO depth ─1023 (X,Z axis)
3.1.22 Compare out one shot duration ─1 ~ 16777215 us
Digital I/O
3.1.23 Motion specific input ─SRDY, ALM, LS+(EL+), LS-(EL-), SD, HOME(ORG),
PCS, LTC per axis , EMG per card
3.1.24 Motion specific output ─CMP,SVON,ERC,FIN per axis
3.1.25 General input ─INP per axis
3.1.26 General output ─FIN per axis
3.1.27 TTL I/O ─2 nibble configurable TTL I/O
3.1.28 General purpose differential input ─1 bit per axis (MPC3035D)

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Analog output
3.1.29 PWM DA ─8 bit, unipolar 0-10Vdc (MPC-3035 only)
General
3.1.30 Card ID ─16 locations set by rotary switch
3.1.31 Insulation resistance ─100 MΩ(min) at 1000Vdc
3.1.32 Isolation voltage ─2500Vac 1Min
3.1.33 I/O connector ─2 68pin female mini SCSI connector for motion control function
(JF1/JF2)
1 25 pin D type for MPC3035D counter function (JM1)
1 25 pin D type for pulse handler related function (JM3)
3.1.34 External supply ─DC 24±4V
3.1.35 Operation temperature ─0 to 70°C
3.1.36 Storage temperature ─-20 to 80°C
3.1.37 Operation humidity ─5~95% RH, non-condensing
3.1.38 Dimensions ─175(W) * 122(H) mm , 6.9(W)*4.8(H)in