JS Automation MPC3042A/3042AL User manual

MPC3042A/3042AL
2-Axis Motion Control Card
User’s Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
E-mail：[e-mail]

1
Correction record
Version
Record
1.0
For driver 1.0 up
1.1
Modify 2 Features-Delete Software key function
1.2
1.
Modify Notes on hardware installation
2.
Add Warranty
3.
Change orientation of JF1 connector (chapt. 5.1)
4.
Change orientation of JM1 connector (chapt. 5.2)
5.
Add specifications to each input and output (chapt. 6)
6.
Add chapt. 7 ADP9201DIN External wiring diagram
1.3
Add ADP9201DIN(N) specifications information
1.4
1. Add special note on PWM

2
Contents
1. Forward........................................................................................................................................................6
2. Features........................................................................................................................................................7
2.1 Main card.................................................................................................................................................7
2.2 DIN rail mounted wiring board ...............................................................................................................7
3. Specifications...............................................................................................................................................8
3.1 MPC3042A/3042AL Main card...............................................................................................................8
3.2 DIN rail mounted wiring board ...............................................................................................................10
4. Layout and dimension..................................................................................................................................11
4.1 MPC3042A/3042AL Main card...............................................................................................................11
4.2 ADP2042DIN for JF1 DIN rail mounted wiring board...........................................................................11
4.3 JS51050 for JM4 25PM DIN rail mounted dummy wiring board...........................................................12
4.4 ADP9201DIN for ADP9201_JM1 DIN rail mounted wiring board........................................................12
4.5 ADP9201DIN(N) for ADP9201_JM1 DIN rail mounted wiring board..................................................13
5. Pin definitions..............................................................................................................................................14
5.1 JF1 Assignment / Definitions...................................................................................................................14
5.2 JM1 Assignment / Definitions .................................................................................................................16
5.3 JM2,JM3 Assignment / Definitions .........................................................................................................16
5.4 JM4 Assignment / Definitions .................................................................................................................16
5.5 ADP9201_JM1 Assignment / Definitions...............................................................................................17
6. I/O interface diagram...................................................................................................................................18
6.1 JF1 ADP2042DIN....................................................................................................................................18
6.2 JM4 JS51050 ...........................................................................................................................................21
6.3 ADP9201_JM1 ADP9201DIN ................................................................................................................22
7. External wiring diagram ..............................................................................................................................25
8. Hardware settings.........................................................................................................................................27
8.1 Card ID setting.........................................................................................................................................27
8.2 Polarity setting for over-travel limit switch.............................................................................................27
9. Applications.................................................................................................................................................28
10. Wiring diagram examples............................................................................................................................29
10.1 The wiring diagram for MPC3042A/3042AL wiring board to panasonic MINAS-A driver...................29
10.2 The wiring diagram for MPC3042A/3042AL wiring board to panasonic MINAS MSD*** driver.......29
10.3 The wiring diagram for MPC3042A/3042AL wiring board to ESD servo driver ...................................30
10.4 The wiring diagram for MPC3042A/3042AL wiring board to Moda servo driver..................................30
10.5 The wiring diagram for MPC3042A/3042AL wiring board to YASKAWA servo driver........................31
10.6 The wiring diagram for MPC3042A/3042AL wiring board to Mokon / YPV servo driver ....................31
10.7 The wiring diagram for MPC3042A/3042AL wiring board to Mokon / YJD servo driver.....................32
10.8 The wiring diagram for MPC3042A/3042AL wiring board to MITSUBISHI J2-SUPER servo driver..33
10.9 The wiring diagram for MPC3042A/3042AL wiring board to YAMAHA SRCP servo driver...............33
10.10 The wiring diagram for MPC3042A/3042AL wiring board to Delta ASDA-B servo driver............34

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10.11 The wiring diagram for MPC3042A/3042AL wiring board to Delta ASDA-B2 servo driver..........34
11. Ordering information...................................................................................................................................35

4
Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file
“..\download\Supplemental_technical_data\Step_by_step_installation_of_Contrl_Card.pdf “ on the CD
come with the product or download the complementary documents from
http://www.automation.com.tw/common/Supplemental_technical_data.htm
Warning:
Some computer BIOS has “Auto detect DIMM/PCI clock” option, be sure to switch to
“DISABLE” else in some cases the PCI add on cards will not be detected by windows at cold start.

5
Warranty
The MPC3042A/AL are warranted against defects in materials and workmanship for a period of two
years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will,
at its option, repair or replace product that proves to be defective during the warranty period. This
warranty includes parts, labor and shipping costs of returning.
Except as specified herein, JS automation Corp. makes no warranties, express or implied, and
specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s
right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be
limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for
damages resulting from loss of data, profits, use of products, or incidental or consequential damages,
even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will apply
regardless of the form of action, whether in contract or tort, including negligence. Any action against JS
automation Corp. must be brought within one year after the cause of action accrues.
JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable
control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures
caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance
instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power
failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
If any defect occurs, you should email to us as the following form to get the fast response:
Detailed Company Information
Company/Organization:
Contact Person:
E-mail:
Address:
Country:
Tel/Fax:
Web Site:
Product information
product model:
serial no.:
Environment to Use: such as CPU board, Operating System, target application...
description of defect: (as detail as possible)

6
1. Forward
Thank you for your selection of 2-axis motion control card. This card adopt the ASIC chip with
complex motion functions including point to point, linear and circular interpolation, linear and s-curve
acceleration/deceleration and several miscellaneous functions. Dll’s of various functions will save you a
lot of time in the motion related projects.
Our other motion control products:
MPC3024 4 axes linear/circular/point to point (standard function) motion control card (PCI bus)
MPC3028 8 axes linear/circular/point to point (standard function) motion control card (PCI bus)
MPC3034 advanced 4 axes linear/circular/point to point (standard function) motion control card
(PCI bus)
MPC3035 4 axes linear/circular/point to point (standard function) with advanced encoder counter
function / with 2 8bit DA’s motion control card (PCI bus)
MPC3035L 4 axes linear/circular/point to point (standard function) with advanced encoder counter
function motion control card (PCI bus)
Any comment is welcome,
please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.
Note: MPC3042ALis the functional replacement of MPC3042.

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2. Features
2.1 Main card
2.1.1 2-axis servo/stepping motor control
2.1.2 2 28-bit up/down counter for incremental encoder
2.1.3 2 28-bit up/down counter for pulse handler input
2.1.4 Pulse output rate up to 6.55MHz
2.1.5 Pulse output options : OUT/DIR,CW/CCW
2.1.6 linear interpolation
2.1.7 circular interpolation
2.1.8 S curve or T curve acceleration / deceleration in interpolation and positioning
2.1.9 Continuous interpolation
2.1.10 Speed change on-the-fly
2.1.11 Synchronized start motion
2.1.12 Position latch function
2.1.13 Simultaneously start/stop on multi-axes
2.1.14 Programmable interrupt conditions
2.1.15 Backlash compensation
2.1.16 Software limit switches protection
2.1.17 Motion parameters change on the fly
2.1.18 8 bit PWM DA
2.1.19 32 bit timer
2.1.20 2 channel 7 bit DA with digital PI control of speed and position loop. (MPC3042A only)
2.1.21 Feedback encoder failure detection (MPC3042A only)
2.2 DIN rail mounted wiring board
2.2.1 JS51050 dummy wiring board for JM4 pulse handler interface
2.2.2 ADP2042DIN wiring board for JF1 motion control interface
2.2.3 ADP9201DIN for ADP9201_JM1 isolated digital I/O interface

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3. Specifications
3.1 MPC3042A/3042AL Main card
Motion
3.1.1 Max pulse rate ─6,553,500 pps
3.1.2 Pulse output mode ─Single phase: CLOCK, DIR
Dual phase : CW, CCW
3.1.3 Acceleration / Deceleration mode ─linear ,S-curve mode
3.1.4 Homing mode ─14 types
3.1.5 Encoder up/down counter ─2 28bit counter
3.1.6 Pulse Handle up/down counter ─2 28 bit counter
3.1.7 Linear interpolation
3.1.8 Circular interpolation
3.1.9 17 bit DA with digital PI control (MPC3042A only)
Digital I/O
3.1.10 Motion specific input ─SRDY, ALM, LS+(EL+), LS-(EL-), SD, HOME(ORG),
PCS, LTC, INP, STA per axis, EMG per card
3.1.11 Motion specific output ─CMP,SVON,ERC,FIN per axis
3.1.12 General input ─8 bit, photo isolated
3.1.13 General output ─8 bit, photo isolated
3.1.14 TTL I/P ─8 bits
Special I/O
3.1.15 D/A ─8 bits, 0-10Vdc (PWM DA)
3.1.16 D/A ─17 bits, -10V~ +10V (MPC3042A only, if not use for motion)
General
3.1.17 Card ID ─16 position rotary switch
3.1.18 Insulation resistance ─100 MΩ(min) at 1000Vdc
3.1.19 Isolation voltage ─2500Vac 1Min
3.1.20 I/O connector ─68pin female SCSI-II centronic connector
25p D type connector
3.1.21 External supply ─DC 24±4V
3.1.22 Operation temperature ─0 to 70°C
3.1.23 Storage temperature ─-20 to 80°C
3.1.24 Operation humidity ─5~95% RH, non-condensing
3.1.25 Dimensions ─175(W) * 122(H) mm , 6.9(W) * 4.8(H)in

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*Special Note on using PWM output
PWM output can be configured to isolated output or TTL output, owing to the interface electric
characteristics, the real output may be distorted by frequency bandwidth or on/off delays.As for
TTL, we recommend to check for the minimum duty. For the isolated output, the PWM frequency
and duty pulse width is limited not less than 100us and check the response by a scope to verify the
validity of your application.