Judo JUV 20 G User manual

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] judo.eu
Installation and operating instructions
–Translation –
JUDO UV disinfection system
JUV 10 - 110 G / GS
Please transfer to the operator.
Read before installation and commissioning!
Retain for future use.
Part no.: 1702944

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
2
Contents
1Introduction......................................................................................................................6
1.1 About these installation and operating instructions.............................................................6
1.2 Validity of these installation and operating instructions.......................................................6
1.3 Warranty.............................................................................................................................7
1.4 Type label...........................................................................................................................7
2Safety................................................................................................................................7
2.1.1 Intended use................................................................................................................7
2.2 Duties of the operator.........................................................................................................8
2.3 Symbols and their meaning................................................................................................8
2.3.1 Hazard notes in the installation and operating instructions...........................................8
2.3.2 General notes in the installation and operating instructions..........................................8
2.3.3 Personal protective equipment.....................................................................................9
2.4 General safety instructions.................................................................................................9
2.4.1 Safety instructions for electrical work.........................................................................10
2.4.2 Safety instructions for mechanical working.................................................................11
2.4.3 Safety instructions for the handling of chemicals (cleaning agents)............................11
3Transport, storage, disposal .........................................................................................11
4Product information.......................................................................................................12
4.1 Scope of supply................................................................................................................12
4.2 Application........................................................................................................................12
4.2.1 Overview....................................................................................................................13
4.3 Technical data..................................................................................................................14
4.4 Dimensions ......................................................................................................................15
4.4.1 Radiation chambers..................................................................................................15
4.4.2 Control.......................................................................................................................18
4.5 Operating resources.........................................................................................................19
4.6 Accessories......................................................................................................................19
4.7 Function description .........................................................................................................19
4.7.1 Remote input .............................................................................................................20
4.7.2 Function monitoring ...................................................................................................20
4.7.3 Radiation chamber.....................................................................................................21
5Installation......................................................................................................................21
5.1 Requirements for the place of installation.........................................................................21
5.1.1 Water quality requirements ........................................................................................22
5.2 Installation notes ..............................................................................................................22
5.2.1 Mounting the control unit............................................................................................24
5.2.2 Radiation chamber (reactor) ......................................................................................26

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
3
5.2.3 Quartz tube, UVC lamp, possibly UV sensor (with JUV 10-110 GS)...........................27
5.2.4 Installation example...................................................................................................29
5.3 Electrical connection ........................................................................................................30
5.3.1 JUV 10 - 50 G / GS....................................................................................................30
5.3.2 JUV 60 –110 G / GS.................................................................................................32
6Description of the control unit ......................................................................................35
6.1 Display and control elements............................................................................................35
6.2 Operating the control unit / adjusting settings...................................................................36
6.2.1 Switching on the UV disinfection system....................................................................36
6.2.2 Main menu................................................................................................................38
6.2.3 Info menu...................................................................................................................40
6.2.4 Settings menu............................................................................................................42
6.2.5 Calibrate sensor.........................................................................................................46
6.2.6 Reset countdown (lamp life display)...........................................................................46
6.2.7 Password-protected menu.........................................................................................47
6.2.8 Fault displays.............................................................................................................48
6.2.9 Manually switch the UVC lamp on and off..................................................................49
6.2.10 Switch off UVC lamp via Remote input.......................................................................49
6.2.11 Power failure..............................................................................................................49
6.2.12 Menu..........................................................................................................................50
7Commissioning ..............................................................................................................51
7.1 Initial commissioning ........................................................................................................51
8Operation........................................................................................................................52
9Removal from service....................................................................................................52
10 Faults ..............................................................................................................................53
11 Inspection, maintenance, service..................................................................................55
11.1 Visual inspections .........................................................................................................56
11.2 Cleaning (normally not required with demineralised water) ...........................................56
11.3 Switch off the UVC lamp ...............................................................................................57
11.4 Cleaning the quartz tube...............................................................................................58
11.5 Replace UV sensor (JUV 10-110 GS only)....................................................................60
11.6 Clean the UV sensor (JUV 10-110 GS only)..................................................................60
11.7 Spare parts ...................................................................................................................61
11.8 Transfer confirmation and maintenance log...................................................................62

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
4
EU Declaration of Conformity
Document no. 356/03.17
Pursuant to the EC Low Voltage Directive 2014/35/EU dated 26 February 2014, Annex III
Manufacturer:
JUDO Wasseraufbereitung GmbH
Hohreuschstraße 39 - 41
D –71364 Winnenden
Product name:
JUDO UV disinfection system
Type:
JUV 10 –110 G / GS
Item numbers:
JUV 10 G / GS (8350063 / 8350071)
JUV 20 G / GS (8350064 / 8350072)
JUV 35 G / GS (8350065 / 8350073)
JUV 50 G / GS (8350066 / 8350074)
JUV 60 G / GS (8350067 / 8350075)
JUV 110 G / GS (8350083 / 8350085)
We hereby declare that the product described below conforms to the essential safety and health requirements of the EU
Low Voltage Directive in terms of its design, construction and the version distributed by us. If the product is modified in a
way that has not been agreed with us, this declaration loses its validity. It is the sole responsibility of the manufacturer to
issue this declaration of conformity.
Furthermore, the manufacturer confirms the compliance with the following additional directives/regulations
applicable to this system:
EU Directive
Electromagnetic Compatibility (EMC)
2014/30/EU
EU Directive
Restriction of the use of certain hazardous substances in
electrical and electronic equipment (RoHS)
2011/65/EU
EU Directive
Pressure equipment
2014/68 /EU
EC Directive
General product safety
2001/95/EC
Documentation representative:
Frank Widmaier
Address:
Hohreuschstraße 39-41, D –71364 Winnenden
Town, date:
Winnenden, 30 March 2017
Authorised signatory:
Hellmuth Weinberger
Position:
Head of Industrial and Building Services Engineering
Signature:
Helmuth Weinberger
This declaration confirms compliance with the above Directives, but does not include any guarantee of properties.

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
5
Dear customer,
Thank you for the confidence you have shown in us by purchasing this product. In purchasing this JUDO
disinfection system you have procured a state-of-the-art disinfection system.
Our aim is that you remain with us as a satisfied customer. Therefore we kindly ask that if you have any
questions concerning your JUDO disinfection system or if you have any general questions concerning water
treatment, then please contact our field service representative or directly contact either our works in
Winnenden (Germany), subsidiary in Austria or JUDO Wasseraufbereitung AG in Switzerland.
If you have any queries, please specify the model name, order and manufacturing numbers that you can find
on the type label of your JUDO disinfection system.
Every JUDO disinfection system has been carefully checked prior to supply. Nevertheless, if difficulties
occur, please contact your responsible customer service representative.
JUDO Wasseraufbereitung GmbH
Winnenden Works
Address:
Hohreuschstraße 39-41
D-71364 Winnenden
Phone:
[phone]
Fax:
[phone]
Email:
[email protected]
Internet:
www.judo.eu
JUDO Wasseraufbereitung GmbH
Austrian subsidiary
Address:
Zur Schleuse 5
A-2000 Stockerau
Phone:
[phone]
Fax:
[phone]
Email:
[e-mail]
Internet:
www.judo-online.at
JUDO Wasseraufbereitung AG
Address:
Industriestrasse 15
CH-4410 Liestal
Phone:
[phone]
Fax:
[phone]
Email:
[email protected]h
Internet:
www.judo-online.ch