Judo JUV 20 G User manual

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] judo.eu
Installation and operating instructions
–Translation –
JUDO UV disinfection system
JUV 10 - 110 G / GS
Please transfer to the operator.
Read before installation and commissioning!
Retain for future use.
Part no.: 1702944

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
2
Contents
1Introduction......................................................................................................................6
1.1 About these installation and operating instructions.............................................................6
1.2 Validity of these installation and operating instructions.......................................................6
1.3 Warranty.............................................................................................................................7
1.4 Type label...........................................................................................................................7
2Safety................................................................................................................................7
2.1.1 Intended use................................................................................................................7
2.2 Duties of the operator.........................................................................................................8
2.3 Symbols and their meaning................................................................................................8
2.3.1 Hazard notes in the installation and operating instructions...........................................8
2.3.2 General notes in the installation and operating instructions..........................................8
2.3.3 Personal protective equipment.....................................................................................9
2.4 General safety instructions.................................................................................................9
2.4.1 Safety instructions for electrical work.........................................................................10
2.4.2 Safety instructions for mechanical working.................................................................11
2.4.3 Safety instructions for the handling of chemicals (cleaning agents)............................11
3Transport, storage, disposal .........................................................................................11
4Product information.......................................................................................................12
4.1 Scope of supply................................................................................................................12
4.2 Application........................................................................................................................12
4.2.1 Overview....................................................................................................................13
4.3 Technical data..................................................................................................................14
4.4 Dimensions ......................................................................................................................15
4.4.1 Radiation chambers..................................................................................................15
4.4.2 Control.......................................................................................................................18
4.5 Operating resources.........................................................................................................19
4.6 Accessories......................................................................................................................19
4.7 Function description .........................................................................................................19
4.7.1 Remote input .............................................................................................................20
4.7.2 Function monitoring ...................................................................................................20
4.7.3 Radiation chamber.....................................................................................................21
5Installation......................................................................................................................21
5.1 Requirements for the place of installation.........................................................................21
5.1.1 Water quality requirements ........................................................................................22
5.2 Installation notes ..............................................................................................................22
5.2.1 Mounting the control unit............................................................................................24
5.2.2 Radiation chamber (reactor) ......................................................................................26

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
3
5.2.3 Quartz tube, UVC lamp, possibly UV sensor (with JUV 10-110 GS)...........................27
5.2.4 Installation example...................................................................................................29
5.3 Electrical connection ........................................................................................................30
5.3.1 JUV 10 - 50 G / GS....................................................................................................30
5.3.2 JUV 60 –110 G / GS.................................................................................................32
6Description of the control unit ......................................................................................35
6.1 Display and control elements............................................................................................35
6.2 Operating the control unit / adjusting settings...................................................................36
6.2.1 Switching on the UV disinfection system....................................................................36
6.2.2 Main menu................................................................................................................38
6.2.3 Info menu...................................................................................................................40
6.2.4 Settings menu............................................................................................................42
6.2.5 Calibrate sensor.........................................................................................................46
6.2.6 Reset countdown (lamp life display)...........................................................................46
6.2.7 Password-protected menu.........................................................................................47
6.2.8 Fault displays.............................................................................................................48
6.2.9 Manually switch the UVC lamp on and off..................................................................49
6.2.10 Switch off UVC lamp via Remote input.......................................................................49
6.2.11 Power failure..............................................................................................................49
6.2.12 Menu..........................................................................................................................50
7Commissioning ..............................................................................................................51
7.1 Initial commissioning ........................................................................................................51
8Operation........................................................................................................................52
9Removal from service....................................................................................................52
10 Faults ..............................................................................................................................53
11 Inspection, maintenance, service..................................................................................55
11.1 Visual inspections .........................................................................................................56
11.2 Cleaning (normally not required with demineralised water) ...........................................56
11.3 Switch off the UVC lamp ...............................................................................................57
11.4 Cleaning the quartz tube...............................................................................................58
11.5 Replace UV sensor (JUV 10-110 GS only)....................................................................60
11.6 Clean the UV sensor (JUV 10-110 GS only)..................................................................60
11.7 Spare parts ...................................................................................................................61
11.8 Transfer confirmation and maintenance log...................................................................62

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
4
EU Declaration of Conformity
Document no. 356/03.17
Pursuant to the EC Low Voltage Directive 2014/35/EU dated 26 February 2014, Annex III
Manufacturer:
JUDO Wasseraufbereitung GmbH
Hohreuschstraße 39 - 41
D –71364 Winnenden
Product name:
JUDO UV disinfection system
Type:
JUV 10 –110 G / GS
Item numbers:
JUV 10 G / GS (8350063 / 8350071)
JUV 20 G / GS (8350064 / 8350072)
JUV 35 G / GS (8350065 / 8350073)
JUV 50 G / GS (8350066 / 8350074)
JUV 60 G / GS (8350067 / 8350075)
JUV 110 G / GS (8350083 / 8350085)
We hereby declare that the product described below conforms to the essential safety and health requirements of the EU
Low Voltage Directive in terms of its design, construction and the version distributed by us. If the product is modified in a
way that has not been agreed with us, this declaration loses its validity. It is the sole responsibility of the manufacturer to
issue this declaration of conformity.
Furthermore, the manufacturer confirms the compliance with the following additional directives/regulations
applicable to this system:
EU Directive
Electromagnetic Compatibility (EMC)
2014/30/EU
EU Directive
Restriction of the use of certain hazardous substances in
electrical and electronic equipment (RoHS)
2011/65/EU
EU Directive
Pressure equipment
2014/68 /EU
EC Directive
General product safety
2001/95/EC
Documentation representative:
Frank Widmaier
Address:
Hohreuschstraße 39-41, D –71364 Winnenden
Town, date:
Winnenden, 30 March 2017
Authorised signatory:
Hellmuth Weinberger
Position:
Head of Industrial and Building Services Engineering
Signature:
Helmuth Weinberger
This declaration confirms compliance with the above Directives, but does not include any guarantee of properties.

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
5
Dear customer,
Thank you for the confidence you have shown in us by purchasing this product. In purchasing this JUDO
disinfection system you have procured a state-of-the-art disinfection system.
Our aim is that you remain with us as a satisfied customer. Therefore we kindly ask that if you have any
questions concerning your JUDO disinfection system or if you have any general questions concerning water
treatment, then please contact our field service representative or directly contact either our works in
Winnenden (Germany), subsidiary in Austria or JUDO Wasseraufbereitung AG in Switzerland.
If you have any queries, please specify the model name, order and manufacturing numbers that you can find
on the type label of your JUDO disinfection system.
Every JUDO disinfection system has been carefully checked prior to supply. Nevertheless, if difficulties
occur, please contact your responsible customer service representative.
JUDO Wasseraufbereitung GmbH
Winnenden Works
Address:
Hohreuschstraße 39-41
D-71364 Winnenden
Phone:
[phone]
Fax:
[phone]
Email:
[email protected]
Internet:
www.judo.eu
JUDO Wasseraufbereitung GmbH
Austrian subsidiary
Address:
Zur Schleuse 5
A-2000 Stockerau
Phone:
[phone]
Fax:
[phone]
Email:
[e-mail]
Internet:
www.judo-online.at
JUDO Wasseraufbereitung AG
Address:
Industriestrasse 15
CH-4410 Liestal
Phone:
[phone]
Fax:
[phone]
Email:
[email protected]h
Internet:
www.judo-online.ch

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
6
1Introduction
1.1 About these installation and operating instructions
These installation and operating instructions should simplify getting to know your JUDO disinfection system
and inform you of its intended applications. The installation and operating instructions contain important
information so that you can use the JUDO disinfection system safely, professionally and economically. They
contain basic information that must be observed during installation, operation and maintenance. Observing
this information will help to avoid dangers, reduce repair costs and increase the reliability and service life of
your JUDO disinfection system.
Alongside the installation operating instructions and the legal regulations applicable in the country and place
of use in respect of accident prevention, the recognised technical regulations for safe and professional work
must be observed.
All pictorial, dimensional and implementation information correspond to the date of going to press. We
reserve the right to make changes due to technical progress and continuing development. Model and
product claims cannot be lodged.
The installation and operating instructions must always be available at the place of use
of the JUDO disinfection system and must be kept in a good, legible state.
All persons involved in the installation, commissioning, operation, maintenance, service
and repair of the JUDO disinfection system, must be appropriately qualified and trained
and must have carefully read and understood these installation and operating
instructions and also any separate installation and operating instructions for other
devices and systems.
1.2 Validity of these installation and operating instructions
These installation and operating instructions are valid for the following models:
Designation
Model
Order no.
JUDO UV disinfection system
JUV 10 G
8350063
JUV 20 G
8350064
JUV 35 G
8350065
JUV 50 G
8350066
JUV 60 G
8350067
JUV 110 G
8350083
JUDO UV disinfection system (incl. UV sensor)
JUV 10 GS
8350071
JUV 20 GS
8350072
JUV 35 GS
8350073
JUV 50 GS
8350074
JUV 60 GS
8350075
JUV 110 GS
8350085
Tab. 1: Models

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
7
1.3 Warranty
The warranty is valid in accordance with our general terms of sale and delivery only if
The JUDO disinfection system is used solely for its intended use and its system components are not
opened, tampered with or incorrectly treated in any other way,
Safety guards are used and these are not manipulated or removed,
The operating conditions correspond to the technical specifications,
Inspection and maintenance are performed in accordance with DIN EN 806-5 2012 and DIN
EN 14897.
Repairs are only performed with original spare parts by JUDO customer service or authorised
technical personnel.
All work must only be performed by qualified and authorised technical personnel.
1.4 Type label
The type label is located on the back of the radiation chamber.
So that we can more quickly process questions or orders, please specify the type label data.
2Safety
2.1.1 Intended use
The JUDO disinfection system is used for disinfecting / sterilising water in rooms not at risk of explosion with
non-condensing and non-aggressive atmospheres within the context of the usage options named in these
installation and operating instructions.
Intended use also includes the reading of these installation and operating instructions, adherence to all the
safety conditions and instructions contained within them and the performance of inspection and maintenance
work at the prescribed time intervals.
Attention
Other uses are not compliant with the intended use and not permitted!
JUDO Wasseraufbereitung GmbH will not be responsible for the resulting damage, the
operator alone bears the risk!

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
8
2.2 Duties of the operator
The operator of the JUDO disinfection system is responsible for the following:
Only allow qualified and authorised technical personnel to perform inspection, operation,
maintenance, service and repair as well as the training of the operating personnel.
Performance of inspection and instigation of scheduled servicing at the prescribed intervals (adhere
to DIN EN 806-5:2012 and DIN EN 14897).
Constant availability of the installation and operating instructions at the place of use of the JUDO
disinfection system.
Perform regular visual inspection of the JUDO disinfection system according to the conditions of use
and the hazard potential to prevent leaks and damage and also check for correct functioning of the
system.
Regularly check wear parts, choose the cleaning medium and clean.
2.3 Symbols and their meaning
2.3.1 Hazard notes in the installation and operating instructions
Symbol
Meaning
Symbol
Meaning
Warning
Danger due to electric voltage!
UVC
Warning
Danger to eyes and skin from UVC
radiation!
Warning
Risk of injuries!
Attention
Risk of malfunctions or damage!
Tab. 2: Hazard warnings
2.3.2 General notes in the installation and operating instructions
Symbol
Meaning
Symbol
Meaning
Read and understand the installation
and
operating instructions!
Disconnect from the mains before
working on the system!
General information and user tips!
Correct disposal of scrap and
operating resources!
Tab. 3: General notes

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
9
2.3.3 Personal protective equipment
Symbol
Meaning
Symbol
Meaning
Wear a face shield!
Wear protective gloves!
Wear protective clothing!
Tab. 4: Symbols and their meaning
2.4 General safety instructions
Warning
Any working methods that might endanger safety must be avoided!
Non-observation of these installation and operating instructions and the safety
instructions herein may endanger persons as well as the environment and the JUDO
disinfection system itself.
The safety instructions do not take into account
Random happenings and events that may occur during installation, operating and maintenance,
Location related safety conditions for the observance of which the operator is responsible, even for
contract installation personnel.
Attention
Unauthorised conversions and changes to the JUDO disinfection system or tampering
with system components are forbidden for safety reasons!
Do not perform any changes, make any additions or carry out any conversions that
could impair safety without the manufacturer’s written approval!
Never remove safety equipment or deactivate it by making changes to the JUDO
disinfection system!
The safety instructions of these installation and operating instructions must be
observed without fail, additional industry-wide and in-house safety instructions remain
in force!
Only operate the JUDO disinfection system with the caps and covers of all system
components correctly closed!
Fault-free operation of the JUDO disinfection system is only ensured if original spare
parts and components are used in the combination described in these installation and
operating instructions, otherwise there is a risk of malfunctioning or damage!
Only allow authorised technical personnel to carry out repairs!
All work on electrical system components must only be performed by qualified
electricians certified according to an approved national scheme!

Installation and operating instructions: JUDO UV disinfection system JUV 10-110 G/GS
All rights reserved.
JUDO Wasseraufbereitung GmbH
© JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Tel. [phone] Fax [phone]
Revision level: 03.05.2017
E-mail: [e-mail] Internet: www.judo.eu
10
The electrical system components must be checked regularly!
Loose connections must be tightened immediately and damaged system components
immediately replaced!
UVC
Warning
Without the protective measure mentioned below, eyes can be damaged (painful eye
infection, comparable to injury caused by welding) after only a few seconds, even from a
distance of several metres. After several minutes, skin can be damaged as well by the
UVC radiation (comparable to a sunburn).
These injuries usually do not become apparent until several hours later.
Do not remove the UVC lamp from the radiation chamber or operate it outside the
radiation chamber while operating the JUDO UV disinfection system, as this may cause
severe damage to health!
To protect your eyes and facial skin from UVC radiation and glass fragments, always
wear a face shield when working at an activated JUDO UV disinfection system!
Always wear protective clothing with sufficient UV protection when working at an
activated JUDO disinfection system.
Likewise, wear cut-resistant gloves that have sufficient UV protection and protect
against cuts.
2.4.1 Safety instructions for electrical work
Warning
Switch off the power supply before working on system components; if this is ignored
severe bodily injuries or even death may result!
Wait at least 5 min. after the power supply has been disconnected before opening the
control unit (electric discharge)!
Mains voltage can still be applied to external connecting cables even if the control unit is
voltage-free!
Do not disconnect or cut off the potential equalization line and protective conductor
terminal.
All work which may possibly need to be performed while the system is live must only be
performed by qualified electricians certified according to an approved national scheme!
Switch off the power supply before working on system components and wait at least
5 min. until the electronic components have discharged!