Julabo 9021713.S1.02 Installation instructions

Heating immersion circulators, heating circulators with open
baths, refrigerated circulators
Original operating manual
1.950.1300.en.V04 12/2022
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2
Legal
The content of this operating manual isprotected bycopyright. Information,
including texts, images, and other contents maynot bereproduced, distributed,
transmitted, stored or otherwise used in any form without prior explicit written
consent.
Illustrations in this operating manual are for illustrative purposes and are not
necessarily displayed toscale.
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3
1Foreword ............................................................................................. 7
2About this manual .............................................................................. 8
2.1 Original JULABO spare parts .......................................................... 8
2.2 Accessories ..................................................................................... 8
2.3 Warnings ......................................................................................... 9
2.4 Symbols used ................................................................................ 10
3Intended use ..................................................................................... 11
4Safety ................................................................................................. 12
4.1 Safety instructions ......................................................................... 12
4.2 Safety symbols .............................................................................. 14
4.3 Safety function............................................................................... 14
5Product description.......................................................................... 16
5.1 Product overview........................................................................... 16
5.2 Function description ...................................................................... 16
5.3 Operating and functional elements ............................................... 17
5.4 Interfaces....................................................................................... 18
5.4.1 Connection of Pt100 temperature sensor ................................ 18
5.4.2 RS232 interface (optional) ....................................................... 19
5.4.3 USB-A interface........................................................................ 19
5.5 Analog interfaces (option) ............................................................. 20
5.5.1 Alarm output ............................................................................. 20
5.5.2 REG/EPROG socket ................................................................ 21
5.5.3 Standby input ........................................................................... 22
5.6 Operating interface........................................................................ 23
5.6.1Operation with the central controller ........................................ 24
5.6.2 Softkeys and status icons ........................................................ 24
5.7 Alarm messages............................................................................ 25
5.8 Operator Messages....................................................................... 26
5.9 Main menu..................................................................................... 27
5.9.1 Settings menu .......................................................................... 27
5.9.2 Record data menu.................................................................... 27
5.9.3 Thermodynamics menu............................................................ 28
5.9.4 Adjust safety menu................................................................... 28
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5.9.5Programmer menu ................................................................... 28
5.9.6 Menu Connect unit ................................................................... 28
5.9.7 Service menu ........................................................................... 29
5.9.8 Install unit menu ....................................................................... 29
5.10 Technical data ............................................................................... 30
5.10.1 Material of parts that come into contact with the medium........ 32
5.10.2 Technical data for refrigerated circulators................................ 33
5.10.3 Bath fluids................................................................................. 39
5.10.4 Hoses ....................................................................................... 40
6Transport and installation ............................................................... 41
6.1 Transporting the device ................................................................. 41
6.2 Install the device at the operating location .................................... 42
7Initial operation ................................................................................. 43
7.1 Mounting the circulator .................................................................. 43
7.1.1 Mount heating or refrigerated circulator ................................... 43
7.2 Connect the device to the power supply ....................................... 44
7.2.1 Connect bridge mounted or heating circulator ......................... 44
7.2.2 Connect refrigerated circulator ................................................. 45
7.3 Connecting an external system ..................................................... 46
7.3.1 Connect an external system with screw connections .............. 47
7.3.2 Connect an external system with barbed fittings...................... 49
7.4 Switch on the device and set the language................................... 50
7.5 Set high temperature safety function............................................. 50
7.6 Fill device....................................................................................... 51
7.7 Set up power supply for the refrigerated circulator ....................... 52
7.8 Adjusting the flow of the bath fluid................................................. 52
7.9 Set chiller mode............................................................................. 53
7.10 Set limit values .............................................................................. 54
7.10.1 Set temperature warning limits................................................. 54
7.10.2 Adjusting setpoint limits............................................................ 54
7.10.3 Adjusting actual value limits ..................................................... 55
7.10.4 Band limit for external control................................................... 55
7.10.5 Setting band limit ...................................................................... 56
7.11 Connect external temperature sensor ........................................... 56
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5
8Operation........................................................................................... 57
8.1 Switch on the unit .......................................................................... 57
8.2 Switch off the unit .......................................................................... 57
8.3 Start temperature control application ............................................ 57
8.4 Basic settings ................................................................................ 58
8.4.1 Set language ............................................................................ 58
8.4.2 Set date and time ..................................................................... 58
8.4.3 Activate autostart function........................................................ 59
8.4.4 Set physical units ..................................................................... 59
8.4.5 Set key tones............................................................................ 59
8.5 Record data................................................................................... 60
8.5.1 Record measurement data....................................................... 60
8.5.2 Reading out blackbox data....................................................... 60
8.5.3 Displaying alarm memory......................................................... 61
8.6 Thermodynamics........................................................................... 62
8.6.1 Control parameter .................................................................... 62
8.6.2 Optimizing temperature curves ................................................ 63
8.6.3 Adjust controller ....................................................................... 64
8.6.4 Limit cooling capacity and heating capacity............................. 64
8.6.5 Adjust pump ............................................................................. 64
8.7 Remote control device................................................................... 65
8.7.1 Remote control device using USB interface ............................ 65
8.7.2 Set RS232 interface parameters.............................................. 66
8.7.3 Remote control device using RS232 interface......................... 66
8.7.4 Set EPROG input ..................................................................... 67
8.7.5 Set external setpoint values ..................................................... 67
8.7.6 Set up actuating variable.......................................................... 68
8.7.7Request device status.............................................................. 68
8.8 Working with the programmer ....................................................... 68
8.8.1 Setting the timer ....................................................................... 69
8.8.2Creating and editing a temperature control profile................... 69
8.8.3 Delete temperature control profile............................................ 70
8.8.4 Set profile timer ........................................................................ 71
8.8.5 Profile series setup................................................................... 71
8.9 Configure signal outputs................................................................ 72
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8.9.1 Configure signal outputs of the REG/EPROG plug.................. 72
8.10 Activating stand-by input ............................................................... 73
8.11 Adjusting the temperature sensor (ATC)....................................... 73
8.11.1 Adjust internal temperature sensor .......................................... 73
8.11.2 Adjust external temperature sensor ......................................... 74
8.12 Device Reset ................................................................................. 75
9Maintenance ...................................................................................... 76
9.1 Replace detachable power cord.................................................... 76
9.2 Check safety symbols.................................................................... 76
9.3 Check the functionality of high temperature cut-off....................... 76
9.4 Test the low liquid level safety function ......................................... 77
9.5 Emptying........................................................................................ 77
9.6 Clean device.................................................................................. 78
9.7 Device storage............................................................................... 79
9.8 Technical Service .......................................................................... 79
9.9 Warranty ........................................................................................ 80
10 Disposal............................................................................................. 81
10.1 Device disposal ............................................................................. 81
11 EC Declaration of Conformity ......................................................... 82
12 UK Declaration of Conformity ......................................................... 83
13 Appendix ........................................................................................... 84
13.1 Interface commands ...................................................................... 84
13.1.1 IN commands ........................................................................... 84
13.1.2 OUT commands ....................................................................... 87
13.1.3 Status commands..................................................................... 89
13.1.4 Status messages...................................................................... 89
13.2 Alarms and Warnings .................................................................... 90
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Foreword
7
1 Foreword
Congratulations!
You have made an excellent choice.
JULABO would like to thank you for the trust you have placed in our company
and products.
This operating manual will help you become acquainted with the use of our
units. Read the operating manual carefully. Keep the operating manual handy at
all times.
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About this manual
8
2 About this manual
This manual is intended for the equipment specified on the cover page.
NOTE
Observe the safety instructions!
Read the Safety section of this manual before using the equipment for the
first time.
2.1 Original JULABO spare parts
Hassle-free continuous operation and safety also depend on the quality of the
spare parts used.
Only original JULABO spare parts guarantee the highest possible quality and
safety. Original JULABO spare parts are available directly from JULABO or your
specialist dealer.
Please note that JULABO cannot provide a warranty service if non-original
JULABO spare parts are used.
2.2 Accessories
JULABO offers a wide range of accessories for the devices. Accessories are not
described in this manual.
The complete range of accessories for the devices described in this manual can
be found on our website Use the Search function on the website.
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About this manual
9
2.3 Warnings
The manual contains warnings to increase safety when using the device.
Warnings must always be observed.
A warning sign displayed in signal color precedes the signal word. The signal
word, highlighted in color, specifies the severity of the hazard.
DANGER
This signal word designates a danger with a high level of risk which, if it not
prevented, will result in death or serious injuries.
WARNING
This signal word designates a danger with a medium level of risk which, if it
not prevented, may result in death or serious injuries.
CAUTION
This signal word designates a danger with a low level of risk which, if it not
prevented, may result in minor to moderate injuries.
NOTE
This signal word designates a possibly harmful situation. If it is not avoided,
the system or objects in its vicinity may be damaged.
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About this manual
10
2.4 Symbols used
Various symbols are used throughout this manual to aid reading
comprehension. This list describes the symbols used.
Tools needed for the following approach
Prerequisite to be met for the following procedure
1. Numbered action steps
Interim result for individual action steps
Additional note for individual action steps
Final result of a procedure
<> Terms in angle brackets denote control menu
[] Terms in square brackets denote keys, softkeys and buttons
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Intended use
11
3 Intended use
This section defines the purpose of the unit so that the operator can operate the
unit safely and avoid misuse.
JULABO circulators are laboratory devices that are designed for temperature
control applications with liquid media in a bath tank or with a cooling machine.
An external loop circuit can be connected to the pump connectors so that the
temperature of the bath media can be kept constant.
Only use the device if it is in technically perfect condition and only use it in
accordance with its intended use. Be aware of safety issues or hazards and
comply with the operating manual! In particular, always immediately rectify
faults that could impair safety!
The circulators are not suitable for direct temperature control application of
food, other consumables or pharmaceutical or other medical products.
The devices are not suitable for use in an explosive environment.
The devices are not intended for use in living areas. They may cause interference
with radio reception.
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Safety
12
4 Safety
4.1 Safety instructions
The unit is built in accordance with state of the art technology and recognized
safety regulations. Despite this, its use may pose a risk to life and limb for the
user or third parties.
Therefore, always read and observe the following safety instructions before
using the product.
Hot surfaces!
The following parts and elements may become hot during operation:
– Bath fluid
– Heating element
– Bath lid
– Bath surface
– Connections for external application
Contact may cause severe burns or scalds to hands and arms, face and limbs.
• Keep sufficient distance from hot surfaces and fluids.
• Wear suitable protective gloves.
Electric shock from electrical system!
Touching damaged live parts can cause severe electric shocks and lead to injury
or even death.
• Have damaged insulation and parts of the electrical system immediately
repaired by JULABO service technicians or a qualified specialist workshop
• Immediately replace damaged power cords
• When connected with a mains plug, this mains plug must always be readily
accessible
Refrigerants are harmful to health!
Refrigerants and their vapors are harmful to health. There is a suffocation risk in
enclosed spaces.
• Do not touch or inhale refrigerants.
• Have damage to the refrigerant cycle repaired only by JULABO service
technicians or qualified specialists.
• If refrigerant leaks, stop the device immediately and ventilate the room
thoroughly.
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Safety
13
Natural refrigerants are flammable!
The device contains flammable refrigerants. If there is a leak in the refrigerant
cycle, a flammable concentration may form in the air and ignite or explode. This
can result in serious injury or death.
• Use the required minimum room size for operating the device.
• Do not store any potential sources of ignition near the device.
• If refrigerant leaks, stop the device immediately and ventilate the room
thoroughly.
• Have damage to the refrigerant cycle repaired only by JULABO service
technicians or qualified specialists.
• Have maintenance work performed only by JULABO service technicians or
qualified specialists.
Wear personal protective equipment!
Lacking or unsuitable personal protective equipment increases the risk of health
damage and injury.
Personal protective equipment includes, for example:
– Work gloves
– Safety shoes
- Protective clothing
– Breathing protection
- Hearing protection
– Face and eye protection
• Specify and provide personal protective equipment for the respective
application.
• Use only personal protective equipment that is in good condition and
provides effective protection.
• Adapt personal protective equipment to the person, e.g., by size.
Keep safety symbols legible!
Safety symbols on the unit warn of dangers in hazardous areas and are an
important part of the unit’s safety equipment. Missing safety symbols increase
the risk of injury to persons.
• Clean dirty safety symbols.
• Replace damaged and unrecognizable safety symbols immediately.
Maintenance and repair work!
Improper maintenance and repair work jeopardizes operational safety. This can
result in serious injury or death.
• Only carry out work described in this operating manual. Switch off the unit
and disconnect it from the power supply before carrying out any work.
• All other maintenance and repair work may only be carried out by a JULABO
service technician or a qualified specialist workshop.
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Safety
14
4.2 Safety symbols
There are safety symbols included with the device, which should be attached to
the device before initial operation.
Safety
symbols
Description
Warning of a danger zone. Note operating manual
Warning about hot surface
Warning of cold surface
Read operating manual before switching on
4.3 Safety function
Technical protective devices provide for safe operation. If a safety function is
triggered, the operator is alerted with a message on the display and an acoustic
signal.
Adjustable high temperature cut-off
The high temperature cut-off prevents overheating of the heater.
• If the measured temperature rises above the set protective temperature, an
error message is shown on the display. The pump and heater are switched
off. A restart is required.
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Safety
15
Overheating protection
The overheating protection prevents overheating of the heater.
• The protection mechanism responds when a certain temperature difference
between the working temperature sensor and the safety temperature sensor
is exceeded. A warning message appears on the display. The heating
capacity is limited.
• If the temperature difference persists for longer, an alarm message appears
on the display and the temperature control application is switched off.
Low liquid level protection
A level switch recognizes when the bath fluid fill level in the bath tank is too
low. The device has a two-stage warming system to prevent overheating of the
heater or dry running of the pump.
• The low liquid level warning is triggered when the liquid level in the bath
tank is about half the full level. A warning message appears on the display.
The bath fluid should be topped up.
• The low liquid level alarm is triggered when the float reaches its lower limit
stop. The device switches off the pump and heater. A continuous signal
tone sounds. A warning message appears on the display. A restart is
required.
Produc t desc ri pti on
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Product description
16
5 Product description
Produc t overvi ew
5.1 Product overview
Circulators can be combined with various baths and cooling machines.
Heating immersion
circulator
Heating circulator Refrigerated circulator
DYNEO DD Circulator Circulator with closed
stainless steel bath tank.
Example: DYNEO DD-BC6 for
temperature control
applications in the bath or
externally
Circulator with cooling
machine. Example:
DYNEO DD-601F for standard
temperature applications
5.2 Function description
This section describes the function of the device.
The circulator can be mounted on any bath tank with a volume up to 50 liters.
The circulators are used for internal and external temperature control, and
depending on the device combination and accessories used can work in a
temperature range between -50°C and +200°C.
When mounted on a bath tank the circulator is a heating circulator, when
combined with a cooling machine it is a refrigerated circulator.
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Product description
17
5.3 Operating and functional elements
The following figure shows the operating and functional elements and their
position on the unit.
Control and function elements
1
Mains switch
2
Display
3
Central controller
4
High temperature cut-off setting
5
Internal/external flow direction setting
6
USB interface Type A
7
USB interface Type B
8
CAN plug for connection with a cooling machine
9
Interface for external temperature sensor
10
Mains fuse, resettable
11
Assembly frame with pump connections (not for heating immersion circulator)
12
Cover for optional interfaces
13
Mains connection
14
Runback pump connection
15
Supply pump connection
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Product description
18
5.4 Interfaces
This section describes the electronic interfaces on the device.
For safe operation, the interfaces must be operated according to their
corresponding permissible specifications.
5.4.1 Connection of Pt100 temperature sensor
The plug ext. Pt100 is used to connect an external Pt100 temperature sensor.
The following section describes the wiring of the plug as well as the connection
cable of the temperature sensor.
Connection of a external Pt100 temperature sensor
[1] Temperature sensor Pt100
[2] Plug, view of solder side
[3] Connection socket on device
Pin Signal
1 I+
2 U+
3 U-
4 I-
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Product description
19
5.4.2 RS232 interface (optional)
The RS232 interface is a 9-pin D-Sub socket for connecting the device to a PC.
RS232 plug
RS232 interface pin assignment
Pin 2 RxD receive data Pin 7 RTS request to send
Pin 3 TxD transmit data Pin 8 CTS clear to send
Pin 5 0 V signal GND
Pins 1, 4, 6 and 9 are reserved. Do not use.
RS232 interface factory setting
Parity straight
Baud rate 4800 baud
Handshake Hardware
Data bit 7
Stop bit
1
5.4.3 USB-A interface
USB sticks can be connected to the USB-A interface. This unit is capable of
reading data from the USB stick as well as saving data to the USB stick.
Technical data for USB-A interface
Output voltage 5 VDC
Maximum current 500 mA
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Product description
20
5.5 Analog interfaces (option)
The analogue interfaces are optional and installed ex works.
Slide-in module with analogue connections
[1] Alarm output
[2] REG/EPROG plug
[3] Standby input
5.5.1 Alarm output
The alarm output is a potential-free changeover contact, through which an
externally connected circuit can be switched.
Alarm output diagram
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