JUNTTAN PM 20L User manual

OPERATOR’S MANUAL
JUNTTAN
PM 20L Piling rig s/n 1461

JUNTTAN Operator’s manual
3
OPERATOR’S MANUAL
MANUAL REFERENCE NUMBER: PM2014612013
THIS MANUAL COVERS THE OPERATOR’S INSTRUCTIONS OF
JUNTTAN PILING RIG
MODEL PM 20L
SERIAL NUMBER 1461
YEAR OF MANUFACTURE 2008
Manufacturer: JUNTTAN OY
Full address: Matkuksentie 7
FI-70800 KUOPIO
FINLAND
Mail address: PL 1702
FI-70701 KUOPIO
FINLAND
Phone: + 358 10 195 221
Fax: + 358 17 287 44 11
Homepage: www.junttan.com
Email: [email protected]
File: Operator's manual 1461
Create date: 27.12.2013
This manual or copy of that should be stored in the cabin. All drawings, diagrams and other
technical information as well as the technical inventions and possible patents remain the
property of JUNTTAN Oy and JUNTTAN Oy has copyright to the contents of this manual unless
otherwise indicated. All Rights Reserved. ©2008 / 2013 Junttan Oy.

JUNTTAN Operator’s manual
4
Table of contents
1.INTRODUCTION SECTION...................................................... 7
2.SAFETY SECTION ................................................................... 8
2.1IMPORTANT ASPECTS OF SAFETY............................................. 8
2.2SAFETY ASPECTS REGARDING THE MACHINE......................... 8
2.3SAFETY ASPECTS REGARDING THE WORK SITE..................... 9
2.4SAFETY ASPECTS DURING NON-OPERATION........................... 9
2.5PERSONNEL SAFETY .................................................................. 10
2.6EMERGENCY SYSTEMS.............................................................. 10
2.7WARNING SIGNS........................................................................... 11
2.8DANGER ZONE.............................................................................. 12
3.SPECIFICATIONS SECTION ................................................. 13
3.1GENERAL IDENTIFICATION.......................................................... 13
3.2GENERAL DIMENSIONS................................................................ 13
3.2.1TRANSPORT DIMENSIONS.............................................. 13
3.2.2CRAWLER.......................................................................... 13
3.3ENGINE........................................................................................... 14
3.4HYDRAULIC PUMPS...................................................................... 14
3.5HYDRAULIC MOTORS................................................................... 15
3.6CYLINDERS.................................................................................... 15
3.7HYDRAULIC FILTERS.................................................................... 16
3.8ELECTRICAL COMPONENTS........................................................ 16
3.9WINCHES ....................................................................................... 17
3.10SAFETY DEVICES.......................................................................... 17
3.11WEIGHT (WORKING)..................................................................... 19
3.11.1TRANSPORT WEIGHT ...................................................... 19
3.12FLUID AND LUBRICANTS CAPACITIES........................................ 19
3.13CAPACITY TABLES........................................................................ 21
3.14LIFTING LOADS WITH PILE WINCH.............................................. 31
3.15GROUND PRESSURE.................................................................... 36
3.16INCLINOMETER ............................................................................. 37
3.16.1CALIBRATION OF THE INCLINOMETER.......................... 37
4.GENERAL SECTION.............................................................. 38
4.1 MAJOR COMPONENTS................................................................. 38
4.2 LOCATION OF THE SERIAL NUMBERS ....................................... 38
5.CONTROLS SECTION ........................................................... 44
5.1GENERAL LAYOUT........................................................................ 44
5.2FOOT PEDALS ON THE FLOOR.................................................... 46
5.3CONTROLS ON THE RIGHT CONSOLE ....................................... 47
5.3.1INSTRUMENTS ON THE RIGHT CONSOLE..................... 51
5.4SWITCHES ON THE TOP CONSOLE............................................ 53
5.5CONTROLS ON THE LEFT CONSOLE.......................................... 54
5.6SIGNAL LIGHTS IN THE UPPER CONSOLE................................. 56
5.7CONTROLS ON THE REAR CONSOLE......................................... 56

JUNTTAN Operator’s manual
5
6.DAILY OPERATION SECTION .............................................. 57
6.1GENERAL....................................................................................... 57
6.2COMMISSIONING, STARTING AND STOPPING........................... 58
6.2.1STARTING ENGINE........................................................... 58
6.2.2STOPPING ENGINE........................................................... 59
6.3 STABILITY ...................................................................................... 59
6.4MOVING THE MACHINE BETWEEN WORK SITES...................... 60
6.4.1LIFTING OF THE LEADER................................................. 60
6.4.1.1PREPARATION FOR LEADER LIFTING ............. 60
6.4.1.2TESTING RELEASING VALVES OF FORWARD
INCLINATION CYLINDER................................... 61
6.4.1.3LIFTING WITH THE LEADER LIFT DEVICE ....... 62
6.4.1.4FINAL LIFTING..................................................... 63
6.4.1.5LOWERING THE LEADER LIFT DEVICE............ 63
6.4.2LOWERING THE LEADER................................................. 64
6.4.2.1PREPARATION FOR LOWERING THE LEADER64
6.4.2.2LOWERING THE LEADER TO THE LEADER
LIFT DEVICE........................................................ 65
6.4.2.3LOWERING THE LEADER LIFT DEVICE WITH
THE LEADER....................................................... 66
6.5 DAILY OPERATION........................................................................ 67
6.5.1LIFTING OF THE PILE....................................................... 67
6.5.2HAULING OF THE PILE..................................................... 68
6.5.3LIFTING PILE TO THE LEADER........................................ 69
6.5.4POSITIONING OF THE PILE ............................................. 69
6.5.5MOVING MACHINE ON THE WORKING SITE.................. 71
6.5.6WORKING ON THE SLOPING GROUND.......................... 73
6.5.7INCLINING (RAKING) A PILE ............................................ 74
6.5.8PILE EXTENSION .............................................................. 74
6.5.9OPERATING THE HAMMER.............................................. 75
6.5.9.1MANUAL HAMMER OPERATION........................ 77
6.5.9.2CONTINUOUS HAMMER OPERATION .............. 78
6.6 MOUNTING AND DISMOUNTING OF EQUIPMENT...................... 80
6.6.1MOUNTING OF THE HAMMER......................................... 80
6.6.2LIFTING OF THE HAMMER............................................... 81
6.6.3MOUNTING OF THE CATHEAD........................................ 82
6.6.4LEADER SHORTENING..................................................... 82
6.6.5LEADER EXTENSION........................................................ 84
6.6.6USE OF STABILIZERS....................................................... 85
6.7TRACK WIDTH ADJUSTMENT....................................................... 85
6.8TRANSPORTING AND STORING THE MACHINE......................... 86
6.8.1DRIVING ONTO A TRAILER.............................................. 86
6.8.2DRIVING OFF A TRAILER................................................. 86
6.8.3TRANSPORTING THE MACHINE...................................... 87
6.8.4 STORING THE MACHINE.................................................. 88
6.8.5LIFTING THE MACHINE .................................................... 89
6.8.6CENTER OF GRAVITY OF THE MACHINE....................... 90
7.ROUTINE SERVICE SECTION............................................... 91
7.1 SAFETY REGARDING LUBRICATION AND SERVICE................. 91

JUNTTAN Operator’s manual
6
7.2FUELS, LUBRICANTS AND HYDRAULIC FLUIDS ........................ 92
7.2.1FLUID AND LUBRICANTS CAPACITIES........................... 92
7.2.2OIL AND GREASE TYPES................................................. 93
7.3ROUTINE SERVICING OF THE MACHINE.................................... 95
7.4HYDRAULIC SYSTEM.................................................................. 109
7.4.1THE PRESSURE SETTINGS........................................... 110
7.4.2HYDRAULIC OIL COOLING............................................. 110
7.4.3RELIEF AND CONTROL VALVES OF THE VALVE
BLOCKS ........................................................................... 110
7.4.4 CHANGING THE HYDRAULIC OIL.................................. 111
7.4.5DE-AIRING OF HYDRAULIC PUMPS.............................. 112
7.4.6REPLACING THE HYDRAULIC OIL FILTERS................. 113
7.5ENGINE AIR CLEANER................................................................ 117
7.6FILLING AND DRAINING OF THE FUEL TANK........................... 118
7.6.1DRAINING AND DE-AIRING OF THE FUEL FILTER
AND THE WATER SEPARATOR .................................... 119
7.7LUBRICATION OF THE SLEWING RING..................................... 121
7.8LUBRICATION OF THE CROSS JOINT AND THE
HORIZONTAL SLIDE.................................................................... 121
7.9CHANGING THE OIL OF THE SWING DRIVE TRANSMISSION 122
7.10TORQUE FOR THE SLEWING RING AND THE SWING DRIVE 122
7.11CHANGING THE OIL OF THE TRACK DRIVE TRANSMISSION123
7.12TRACKS........................................................................................ 123
7.12.1TRACK FRAME SLIDE BEAMS ....................................... 123
7.12.2TRACK WIDTH ADJUSTMENT........................................ 124
7.12.3ADJUSTMENT OF THE TRACK TENSION...................... 125
7.12.4TRACK SHOE BOLTS...................................................... 126
7.13WINCH SERVICE.......................................................................... 127
7.13.1WINCH FRICTION DEVICE ............................................. 127
7.13.2OPERATING INSTRUCTIONS FOR STEEL ROPES....... 128
7.13.3CHANGING ROPE TO WINCH DRUM (BB-WINCH)....... 130
7.13.4CHECKING OF STEEL ROPES....................................... 131
7.14WEAR LIMITS............................................................................... 135
7.15TORQUE FOR STEEL BOLTS AND NUTS.................................. 136
7.16RECOMMENDED TORQUE VALUES FOR HYDRAULIC
FITTINGS...................................................................................... 140
7.17GENERAL FAULT DETECTION ................................................... 141

JUNTTAN Introduction section
7
1. INTRODUCTION SECTION
The Junttan PM 20L piling rig is designed for pile driving. Maximum
pile length is 18 m. The construction of the machine is a rotating
machinery deck with leader on crawler-mounted undercarriage. The
piling leader consists of a leader, basic leader and optional leader
extension. The bottom of the leader is connected with the cross joint
to the horizontal slide. These allow vertical and horizontal
positioning of the leader. The lateral inclination cylinders and the
forward/backward inclination cylinder control the inclination of the
leader through the upper slide. The leader slides axially in relation to
the basic leader.
There are two winches at the rear of the machinery deck. The winch
on the right is hammer winch and the left one is pile winch. The
ropes of the winches run through sheaves in the upper slide and
cathead to the front of the leader.
The leader lift device lifts and lowers the leader from and to the
transport position.

JUNTTAN Safety section
8
2. SAFETY SECTION
2.1 IMPORTANT
ASPECTS OF
SAFETY
Pay special attention to the sections
which are identified with Safety Alert
Symbol. Follow the instructions in the
safety message.
nWARNING
nDANGER
nATTENTION
You should read and understand all
the safety instructions and operating
instructions before you start using,
maintaining, lubricating or repairing
this machine.
Accidents can be caused by ignorance
of instructions, neglect of safety
measures and carelessness.
A person operating, servicing or
repairing should always be alert and
have adequate training and skill to
operate the machine and conduct the
other actions properly and according
to the instructions. An operator is
responsible for the proper use of the
machine.
Incorrect use, lubrication or repair
can be dangerous and lead to physical
injury or damage to the machine.
The instructions in these manuals,
specifications, illustrations and
drawings are based on the
information available at the time of
writing.
The above information can be
changed. These changes may affect
the use, lubrication, service and
repair procedures. Junttan or its
dealer will provide you with
up-to-date information regarding the
operation and maintenance of this
machine.
If the operator’s manual is missing or
worn out you can get a new one from
Junttan or its dealer.
Safe and efficient operation of this
machine requires that it be
maintained in good condition and
that its operator be thoroughly
familiar with the controls and the
general capability of the machine.
2.2 SAFETY ASPECTS
REGARDING THE
MACHINE
The fluids used in the machine are
flammable and smoking is forbidden
during fill up and maintenance of the
fuel system.
The hydraulic oil is under pressure
during operation and can be hot.
Prior to disconnecting any parts from
the hydraulic system make sure that
you relieve the pressure.
Take adequate measures when
working with hot machine parts.
The batteries of the machine contain
corrosive acid and may develop toxic
or explosive gases. Do not smoke,
avoid creation of sparks when
working with the batteries, and be
careful not to tip the batteries over
when lifting them.

JUNTTAN Safety section
9
Keep all materials and fluids in
properly designed and marked
containers.
Do not keep any loose items on the
machine or in the cab. They should be
stored in appropriate compartments
or elsewhere outside the machine.
Report damages to machine
components immediately. Repair oil
leakages without delay.
Avoid staying near the engine exhaust
when the engine is running.
nWARNING
Do not to stay within the operating
radius.
2.3 SAFETY ASPECTS
REGARDING THE
WORK SITE
The machine should only be operated
on ground which gives sufficient
support. Working or travel on slopes
should be avoided.
You should be familiar with the
dimensions of the machine and use
the mirrors to detect objects hidden
by parts of the machine.
When working near power lines or
high voltage lines find out the proper
safe working distance.
Danger zone is shown in the picture
at the end of safety section.
Do not stand on any mobile parts of
the machine during operation. Do not
stand or walk on any steel ropes,
hydraulic tubes or hoses. During
operation do not stand over a rope.
Keep a minimum distance of one
metre from pressurised tubes and
hoses.
Do not go under the machine or any
part of it and preferably stay out of
the working radius during operation.
Do not let outside personnel into the
working area. Keep doors and covers
closed secured to their positions.
No adjustments should be made
during operation unless expressly
instructed to do so.Keep you hands
away from fans and any moving
parts. Do not start using the machine
if a wind exceeding 20 m/s (72 km/h,
Fresh gale). When the wind velocity
exceeds 20 m/s, fresh gale, the
machine has to be lowered to the
transport position. Recommended
operating temperature is -20°C – +40
°C.
Check that the emergency stops of the
engine are in working order before
start of each shift.
2.4 SAFETY ASPECTS
DURING
NON-OPERATION
The machine should always be
parked on level ground, leader foot
on ground, hammer against ground
and leader at a slight backward
inclination. Alternatively the machine
can be parked to the transport
position.
During storage lock the doors and
covers, remove the ignition keys and
turn the main switch off. In transport
the slewing mechanism lock must be
engaged. When you lift the machine
with slings use only the indicated
lifting points.

JUNTTAN Safety section
10
nATTENTION
There shall be always at least two
persons (operator, helper) when
servicing or maintaining the machine
in the working site. One of them shall
supervise the safety of other workers.
The operator shall have possibility to
use emergency stops in all situations
when machine is used. Always use
sufficiently lights in the operation
area. Secure communication between
workers and operator in all situations.
2.5 PERSONNEL
SAFETY
When working on the jobsite near the
machine in operation use a helmet.
Do not use oil stained or damaged
clothing. Do not wear objects that
may get entangled. Use ear protection
during operation. Use gloves when
working with steel ropes. Use goggles
to protect your eyes and safety shoes
to protect your feet.
nWARNING
Do not place yourself under hammer
or any rope suspended loads.
2.6 EMERGENCY
SYSTEMS
The machine has low voltage (24
VDC) electric system. The ignition
switch switches off the instruments in
the cab and the main switch turns off
all the power. There are fuses in all
the circuits. The engine emergency
stop is in the cab and both sides of the
machine. Machine is equipped with
two extinguishers (one in the cab and
one beside the swing drive). In case of
emergency it is possible to exit cab
through a window or a door.
There are main relief valves and
work port relief valves in the
hydraulic system. The load carrying
hydraulic cylinders are equipped with
load holding valves against hose
breakage. When the safety lever in
the cab is in the back position it turns
off the pilot pressure from all the
hydraulic functions. For the locations
of the controls mentioned above see
chapter Operator’s controls.

JUNTTAN Safety section
11
WARNING h
MOVING
COUNTERWEIGHT
WARNING
KEEP CLEAR
OF PILE DRIVER
WHEN IN OPERATION
WARNING
HOT SURFACE
WARNING
STAY CLEAR OF
ROTATING PARTS
WARNING
STAY CLEAR OF
STABILIZER CYLINDER
WARNING
DO NOT GO UNDER
THE HAMMER OR ANY
PART OF IT AND STAY
OUT OF THE WORKING
RADIUS DURING
OPERATION.
Read all safety instructions
and operating instructions
b
efore start using o
r
servicing this machine.
Emergency exit Lifting point
CAUTION
Pressurized vessel.
Discharge prior
to disassembly.
Use only nitrogen
GENERAL INFORMATION
DANGER h
IT IS STRICTLY FORBIDDEN
TO WORK OR STAND
UNDER HAMMER OR ANY
ROPE SUSPENDED LOAD
2.7 WARNING SIGNS
There are several warning signs on
this machine. Please read all warning
signs. Keep signs clean and replace
them if the words cannot be read.

JUNTTAN Safety section
12
2.8 DANGER ZONE
Gevarenzone:
24 m + 20 m = 44 m

JUNTTAN Specifications section
13
3. SPECIFICATIONS SECTION
3.1 GENERAL IDENTIFICATION
Trade mark of the machine: Junttan PM 20L
Type of the machine: Piling rig for impact driving
Model: PM 20L
Serial number: 1461
Name and address of manufacturer: Junttan Oy
PL 1702
70701 KUOPIO
FINLAND
Year of manufacture: 2008
3.2 GENERAL DIMENSIONS
Maximum height: 23 450 mm
Maximum width in working: 4 350 mm
Maximum length: 9 230 mm
Maximum pile length (with hammer HHK 3/4AL): 18 000 mm
3.2.1 TRANSPORT DIMENSIONS
Length (leader turned): 19 450 mm
Width: 3 350 mm
Height: 3 300 mm
Height (with hammer HHK 3/4AL): 3 700 mm
3.2.2 CRAWLER
Dimension between sprocket axis and the idler axis: 3 920 mm
Total length of crawler base: 4 760 mm
Transverse width over tracks in transport: 3 350 mm
Transverse width over tracks in full working width: 4 350 mm
Size of track shoes: 900 mm
Number of track shoes: 2*61
Number of rollers upper run: -
Number of rollers bottom run: 12

JUNTTAN Specifications section
14
3.3 ENGINE
Name of manufacturer: Cummins
Type of engine: Turbo-charged diesel
Model of engine: QSB6.7 Tier3
Serial number of engine: 21791780
Number of cylinders: 6 (in line)
Bore: 104 mm
Stroke: 132 mm
Rated power: 176 kW/240 hp at 2000 rpm
Type of fuel filter: FS-19732, FF-5485
Type of oil filter: LF-3970
Type of air filters: P77-7414
P77-7409
Type of cooling system: By liquid
3.4 HYDRAULIC PUMPS
Main pump
- model: A8VO80LA1KH3
- type: adjustable double axial pump with
summing power regulation
- rated capacity/rotation speed: max. 2 * 170 l/min at 2200 rpm
- service operating pressure: max. 350 bar
Secondary pump
- model: A2FO45
- type: fixed displacement pump
- rated capacity/rotation speed: max. 98 l/min at 2200 rpm
- service operating pressure: max. 350 bar
Auxiliary pump
- model: 0510665354
- type: double fixed displacement gear pump
- rated capacity/rotation speed: 22+32 l/min at 2000 rpm

JUNTTAN Specifications section
15
3.5 HYDRAULIC MOTORS
Travel motor and transmission (2)
- model: H1CR90-S/Brevini CTU 3700
- type: hydraulic axial piston motor with build in
transmission
- torque: 70 000 Nm
- operating pressure: 300 bar
- drive speed: 1,5 km/h
Swing motor and transmission
- model: H1C20-S/Brevini RPR3150
- type: hydraulic axial piston motor with build in
transmission
- torque: 12 500 Nm
- operating pressure: 220 bar
- uppercarriage rotation speed: 2,5 RPM
3.6 CYLINDERS
Leader lift device cylinders (2)
- type: double acting telescopic cylinder
- stroke: 1050 mm
- load holding valve installed
Lateral inclination cylinders (2)
- type: double acting
- stroke: 1400 mm
- load holding valve installed
Forward inclination cylinder
- type: double acting
- stroke: 3700 mm
- load holding valve installed
Leader extension cylinder
- type: double acting
- stroke: 4000 mm
- load holding valve installed
Leader foot cylinder
- type: double acting
- stroke: 1500 mm
- load holding valve installed

JUNTTAN Specifications section
16
Horizontal slide cylinder
- type: double acting
- stroke: 1500 mm
Track width adjustment cylinders (2)
- type: double acting
- stroke: 1000 mm
- load holding valve installed
Pile arm cylinders (2)
- type: double acting
- stroke: 265 mm
-load holding valve installed
Stabilizer cylinder (2)
- type: double acting
- stroke: 1150 mm
-load holding valve installed
3.7 HYDRAULIC FILTERS
See attached schematic diagram of hydraulic circuits of the machine and of the various
items of equipment.
Piping: Steel hydraulic pipes and reinforced hydraulic hoses
Cooling system: Hydraulic oil coolers with fans
Filters
- pressure: FF7006.Q020.BS35.GL20, cartridge FC7006.Q020.BK (3)
- return: FF1097.Q010.BA16.SX32-M, cartridge FC1097.Q010.BS (2)
- leak oil: FF1003.Q005.BA16.GT12, element FC1003.Q005.BS (1)
3.8 ELECTRICAL COMPONENTS
Battery type and capacity: 2 * 12 V 180 Ah
Details of electrical controls and equipment: 24 VDC with fuses and relays
See attached schematic diagram of electric circuits of the machine and of the various
items of equipment.

JUNTTAN Specifications section
17
3.9 WINCHES
Pile winch (left)
- model: BB7
- lifting capacity: 8 ton
- ropeline specification: Ø22 mm-70 m, 35*7 Compacted 2160 N/mm2
Hammer winch (right)
- model: BB7
- lifting capacity: 10 ton
- ropeline specification: Ø25 mm-52 m, 6x36-IWRC 1770 N/mm2
3.10 SAFETY DEVICES
AUDIBLE ALARMS
- hammer top position on the leader
- pile winch top position on the leader
- drive
- swing
- pressure of the forward inclination cylinder too high
- by-pass switch of the winches top limits
VISUAL ALARMS
- position of the safety lever
- leader inclinometer
- forward inclination cylinder released
- base carrier inclination meters
- winches top position
- winches brakes
- filter blockage
- backward inclination >30°
- hydraulic oil level
- horizontal slide and lateral inclination cylinders in
- leader lift device fully up
- leader against leader lift device
- air filter
- engine oil pressure
- engine temperature
- charge indicator
- fuel level
- piling switch position
- engine indicator lamps

JUNTTAN Specifications section
18
WARNING SIGNS
- warning signs are shown in safety section
OTHER
- safety lever to deactivate controls in the cab
- engine emergency stop
- sensor for horizontal slide in-position
- sensor for leader position on leader lift device
- sensor for leader lift device top-position
- sensor for lateral inclination cylinder in-position
WINCHES TOP LIMITS
Stops the following functions, which can lead to damage of the steel ropes:
- leader foot cylinder (pull-in function prevented)
- forward inclination cylinder (push-out function prevented)
- leader telescope cylinder (push-out function prevented)
- lateral inclination cylinders (push-out function prevented)
- horizontal slide cylinder (push-out function prevented)
If the winch top limit or cable is broken and the leader is in the vertical position, it is not
possible to lower the leader. In this case you must by-pass the top limits, switch on the
left console. See also section Signal lights in the upper console.
By-pass switch
for the winches
top limits

JUNTTAN Specifications section
19
3.11 WEIGHT (WORKING)
Base machine with leader: 39 000 kg
(net including full fuel and oil tanks, etc.)
Counterweight: 7 500 kg
Rotary head (JD 1.5): 500 kg
Hammer (HHK 3AL): 6 400 kg
Hammer (HHK 4AL): 7 700 kg
Base machine with counterweight and hammer 3AL: 52 900 kg
Base machine with counterweight and hammer 4AL: 54 200 kg
3.11.1 TRANSPORT WEIGHT
Approximate weight with hammer 3AL: 52 900 kg
Approximate weight with hammer 4AL: 54 200 kg
3.12 FLUID AND LUBRICANTS CAPACITIES
Location Type, factory filled Standards Capacity
Engine oil Neste turbo LXE
15W-40 mineral API CH-4/SJ, ACEA E5, E3, B3, CES 20071 17 litres
Engine coolant Neste coolant
50% mixture BS6580:1992, Afnor R15- 601, ASTM D 3306 35 litres
Hydraulic oil Neste hydraulic 46
mineral, VG46 ISO 3448, DIN 51524 HVLP 600 litres
Fuel Diesel ASTM No. 2 D above 0 ºC
No. 1 D below 0 ºC 600 litres
Swing drive
planetary Neste hypoidi LF SAE 80W(77W)-90 API GL-5, MIL-L-2105 D 10 litres
Track drive
planetary Neste hypoidi LF SAE 80W(77W)-90 API GL-5, MIL-L-2105 D 5.5 litres
Minimum purity of grade of hydraulic oil: 20/18/15 -ISO-4406 (c)
nATTENTION
Recommended operating temperature is -20°C - +40°C.

JUNTTAN Specifications section
20
Recommended oil brands:
Location Manufacturer
Neste Mobil Esso Shell Castrol Teboil
Engine oil Turbo
LXE Delvac XHP,
Delvac HP
Essolube
XT 501 Rimula Super,
Super FE
RX Super
Plus Super HPD, Power
Hydraulic oil Hydrauli 46 Flowrex 86,
DTE 15M Univis N 46 Tellus T 46, TX 46 Hyspin AWH 46 Hydraulic oil 46 S,
Lift 46
*Swing drive
planetary Hypoidi LF
S 80W
(77W)-90
Mobilube 1
SHC Gear Oil TDL Transaxle Oil 75W-
90, Spirax
ASX
Syntrax
Universal Hypoid SAE 75W-
90
* Track drive
planetary Hypoidi LF
S 80W
(77W)-90
Mobilube 1
SHC Gear Oil TDL Transaxle Oil 75W-
90, Spirax
ASX
Syntrax
Universal Hypoid SAE 75W-
90
* See also transmission manufacturers instructions.
nATTENTION
Incorrect fuel, oil, grease or fluid can damage the machine.
GREASING
Location Type, factory filled Standards
General greasing,
bearings and slewing ring Neste Allrex EP2 DIN KP2N-30, ISO-L-XCDIB2
Guide claws of hammer
and rotary head Neste Molygrease NLGI 2
Pinion gear of swing
drive Würth Vaseline
Steel ropes Würth HHS 2000
Central lubrication
system Teboil Universal CLS
Recommended grease brands:
Location Manufacturer
Neste Mobil Esso Shell Castrol Teboil
General greasing,
bearings and
slewing ring
Allrex EP2 Mobilgrease
MP General grease Retinax EP2,
EPL 2
LM Plus Multi-
purpose
grease
Guide claws of
hammer and
rotary head
Molygrease Mobilgrease
Special Moly Grease 2 Retinax HDX 2 MS1 Universal M
Pinion gear of
swing drive Mobiltac 81 Surret Fluid NX Malleus Fluid D
Steel ropes
Central
lubrication
system
Teboil
Universal
CLS
See instructions from manufacturer of central lubrication
system.