Juuko C2 Installation guide

12
Chapter 4: Troubleshooting
(English)
Standard settings
- Corrosion on the battery
terminals.
- Low battery.
- Damage batteries.
- Transmitter is not
communicating with the
receiver.
- Push button damaged.
-Clean the battery terminals .
- Replace the batteries.
- Check the power supply
of the receiver.
- Check the fuse in the
receiver
- Contact the dealers.
Failure Analysis Solution
LED Signal SHORT
LONG
LED red LED green
LED red
LED green
LED red
LED green
LED red
LED green
Transmitter
Receiver
Should an error occur, the LED of the receiver will indicate the cause.
-RF error
-RF error
-
Receiver is not powered.
-Check the antenna and
make sure it is not loose.
-Change a new RF module.
-Contact dealer
-Check the antenna and
make sure it is not loose.
-Change a new RF module.
-Contact dealer
-
Check the fuse.
-Check the power supply.
Failure Analysis Solution
LED red
LED green
LED green
LED green
LED Signal SHORT
LONG
LED red
LED red The receiver is receiving data.
(K200~K808)12C&20C-EN01
Radio remote control system
BASIC INSTALLATION INSTRUCTIONS
【C2/C2E/C2Q/C2EQ】
【HV】CE
K200 K808
K400 K1000
K600 K1200
K800

11
What is the MASTER Output for ?
It is used to operate the pump of an electro-hydraulic power pack or maybe a clutch pump. It can
also be used for powering a dump valve, master valve etc. It can be congured to work
continuously, that is ON when START is pressed and OFF when STOP is pressed; or in parallel with
any output (default setting), that is, it is active only a function is operated. If it is needed with
certain functions only, this can easily be congured.
Contents
CONTENTS
CONTENTS
Guarantee, service, repairs and maintenance
Chapter1: Customer infomation
General Information on Safety
Chapter2: General description
General description
END USER INSTRUCTIONS
Chapter 3: Receiver
Wiring Diagram
Chapter 4: Troubleshooting
Guarantee, service, repairs and maintenance
The JUUKO products are covered by a guarantee/warranty against material,
construction and manufacturing faults. During the guarantee/warranty period, JUUKO
may replace the product or faulty parts. Work under guarantee/warranty must be
carried out by JUUKO or by an authorized service centre specied by JUUKO.
This is not covered by the guarantee/ warranty:
▪Faults resulting from normal wear and tear
▪Parts of a consumable nature
▪Products that have been subject to unauthorized modications
▪Faults resulting from incorrect installation and use
▪Condensation and water damage
Maintenance:
▪Repairs and maintenance must be carried out by qualied personnel
▪Use spare parts from JUUKO only
▪Contact your representative if you require service or other assistance
▪Keep the product in a dry, clean place
▪Keep contacts and antennas clean
▪Wipe o dust using a slightly damp,clean cloth
1. The Receiver is designed to carry a maximum of 15 Amps. That is, for example,15 Amps through
one output or 5 Amps each through 3 outputs.
2. Master Output. This can be congured to Continuous or Parallel operation, see wiring diagram
for details.
3.Safety Feature. Both the Transmitter and the Receiver will “time out” after 30 minutes of
inactivity. This can be altered, ask your dealer.
Chapter 3: Receiver
2
3
4
7
12
K1200
A
DC-
DC+
DC+
E.STOP
UP
DOWN
EAST
WEST
SOUTH
NORTH
1
2
3
4
5
6
HORN
N/A
Master output
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
Y12
Y13
Y14
Y15
A

10
Chapter 3: Wiring Diagram
3
Chapter 1: CUSTOMER INFORMATION
General Information on Safety
•Persons under the inuence of drugs and/or alcohol and/or other medicine that impairs their
reaction may not assemble, disassemble, install, put into operation, repair or operate the product.
•All conversions and modications of an installation/system must conform to the relevant safety
requirements. Work on the electrical equipment must be performed only by qualied, authorized
personnel and in accordance with the relevant safety requirements.
•In the event of malfunctioning and visible defects or irregularities, the product must be stopped,
switched o and the relevant master switches must be switched o.
IC Statement
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject
to the following two conditions: (1) this device may not cause interference, and (2) this device
must accept any interference, including interference that may cause undesired operation of the
device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne
doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionne-
ment.
FCC Part 15
* This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference and (2) this device must accept any
interference received, including interference that may cause undesired operation
* You are cautioned that changes or modications not expressly approved by the party
responsible for compliance could void your authority to operate the equipment.
European Union Regulatory Notice
This device bearing the CE marking is in compliance with the essential requirements and other
relevant provisions of Directive 1999/5/EC. This device complies with the following harmonized
European standards.
Safety: EN 60950-1:2006+A11:2009+A1:2010+A12:2011
EMC: ETSI EN30 1489-1 V1.9.2 2011-09; ETSI EN 301 489-3 V1.4.1 2002-08
Radio: ETSI EN 300 220-1 v2.4.1: 2012; ETSI EN 300 220-2 v2.4.1: 2012
The following CE marking is valid for EU harmonized telecommunications products.
Thank you for purchasing a JUUKO product.
READ ALL INSTRUCTIONS CAREFULLY BEFORE MOUNTING, INSTALLING AND CONFIGURATING
THE PRODUCT.
This manual includes general information concerning the operation of the radio remote control
transmitter.
Warning against electrical voltage
Warning against hazardous situation
Do not use in high humidity and heavy dust environment.
Protective pouch is highly suggested to use in high humidity and heavy dust environment.
Avoid using in acid and alkali environment.
Used Symbols and Denitions for Warnings
K1000
A
DC-
DC+
DC+
E.STOP
UP
DOWN
EAST
WEST
SOUTH
NORTH
1
2
3
4
HORN
N/A
N/A
N/A
Master output
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
Y12
Y13
A
K808
DC-
DC+
DC+
E.STOP
Master Output
UP
DOWN
EAST
WEST
SOUTH
NORTH
1
2
1/2
HORN
N/A
-2S
-2S
-2S
-2S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
Y12
Y13
Y14
Y15
A
A

9
Chapter 3: Wiring Diagram
Start/ Horn switch
The K series transmitter has a Start/Horn pushbutton
onthe left side. The Start/Horn switch has 2 functions:
1. Press to Start.
2. Press for horn while operating.
Start the transmitter in operating mode
1. Turn to release the Emergency O button.
2. Press the ”START” button.
Turning the transmitter o
Turn the transmitter o by completely pressing the
Emergency O button. The transmitter turns o.
All relays deactivate.
How to use Qi wireless charging (Optional)
1. Turn the transmitter o by completely
pressing the emergency o button.
2. Place the transmitter on top of the
wireless charging pad. You'll hear
a beep, the battery LED ash every
1 second. When it's nished charging
the battery LED ash every 5 seconds.
3. Remove the transmitter from the pad.
Chapter 2:General description
Operating
pushbuttons
Status LED
ON/HORN
LED 2
LED 1
Low battery
Error
X1
X9
X2
X10
X3
X11
X4
X12
X5
X13
X6
X14
X7
X15
X8
X16
X17
X1
X9
1st step
2nd step
Emergency o (EMO)
Loop for lanyard.
The K series (C2/C2E/C2Q/C2EQ) transmitter comes in dierent versions, featuring
2, 4, 6, or 8 pushbuttons. The transmitter also features 2-step pushbuttons. Both
steps of each pushbutton can operate dierent functions like controlling the
speed of a movement, step 1: slow, step 2: fast.
K600
K800
A
DC-
DC+
DC+
E.STOP
UP
DOWN
EAST
WEST
SOUTH
NORTH
HORN
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Master output
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
A
A
DC-
DC+
DC+
E.STOP
UP
DOWN
EAST
WEST
SOUTH
NORTH
1
2
HORN
N/A
N/A
N/A
N/A
N/A
Master output
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
A

8
Technical data
Dimensions
Typical response time for Stop
command and commands
Typical operating range
Modulation method
Control system
Antenna impedance
Power supply
Antenna
Average power consumption
Radio-frequency power
Weight (including battery)
Housing material
Protection degree
Operating and storage temperature
193×57×51mm
50mS~100mS
100M
4 FSK
PLL
50Ω
LR6(AA)1.5V x2
16mA@DC3V (default setting)
<10dBm (default setting)
approx.325g
PA6(30% GF)
IP65
(-20°C)~(+55°C) / (-40°C)~(+65°C)
Frequency range 434.040Mhz~434.790Mhz
TRANSMITTER
Internal
Changing the batteries:
BATTERY TYPE:
AA (HR6) Ni - MH x 2
The zero-g safety function can prevent the uncontrolled output of commands in
specic emergencies. The G sensor can detect if the transmitter receives a hard
impact, dropped or thrown. These features can deactivate either the complete
radio system or only the safety-relevant function relays. Alternatively, a pre-dened
output (e.g. crane horn) can be triggered. Please contact your dealer for special settings.
Zero-G safety
Chapter 2: General description
Chapter 3: Wiring Diagram
K200
K400
4
5
6
7
8
9
10
11
Black
Brown
RED
Orange
Yellow
Green
Blue
Purple
Gray
White
Pink
Lime
DC-
DC+
DC+
E.STOP
UP
DOWN
HORN
NA
NA
NA
Master Output
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Master Output
4
5
6
7
8
9
10
11
Black
Brown
RED
Orange
Yellow
Green
Blue
Purple
Gray
White
Pink
Lime
DC-
DC+
DC+
E.STOP
UP
DOWN
EAST
WEST
HORN
NA
Power enable (DC-)
Y1
Y2
Y3
Y4
Y5
Y6
Y7

Receiver
WARNING! The receiver must NOT be opened by any other than a qualied installer.
Make sure to turn the electricity o before opening the receiver.
Technical data
Instruction guide
Area must be free
of obstructions
Do not ush mount.
Use the supplied mounting spring
WARNING! DO NOT FLUSH MOUNT THE RECEIVING ASSEMBLY.
PLEASE MAINTAIN PROPER CLEARANCEAS SHOWN. PLEASE USE
THE SUPPLIED MOUNT!
Maintain
proper clearance
RF module
SYNC.
Programming port
FUSE 15A
125.0mm
116.0mm
29.5mm
Ø8.0mm
TAKE TIME TO LOCATE THE BEST POSITION
If necessary, power the Receiver and move it around the vehicle until the required performance is achieved.
Operate the Transmitter and observe the Receiver internal LED’s
Mounting Dimensions
Mount as HIGH as possible
AVOID surfaces with HEAVY VIBRATION
AVOID DIRECT SPRAY from wheels
In a HOT CLIMATE t in a SHADED position
Cable gland should face DOWN
6 7
Dimensions
Frequency
Typical response time for Stop
command and commands
Sensitivity
Modulation method
Control system
Antenna impedance
Power supply
Antenna
Standby power
Weight
Housing material
Protection degree
142×141.2×58.5 (mm)
434.040Mhz~434.790Mhz
50mS~100mS
[email protected] bps
4 FSK
PLL
50Ω
16mA
800g
PA6(30% GF)
IP65
Operating and storage temperature
(-20°C)~(+55°C)/(-40°C)~(+65°C)
Specified on the receiver
Internal (External as optional)
Receiver
Antenna (Optional)
49mm
RG-174 2M-5M
SMA MALE(Gold)
185±3mm
Chapter 3: ReceiverChapter 3: Receiver