JVC KD-AR480J User manual

SERVICE MANUAL
COPYRIGHT © 2007 Victor Company of Japan, Limited No.MA293
2007/1
CD RECEIVER
MA29320071SERVICE MANUAL
KD-AR480J,KD-G430J,KD-G531E,KD-G531EX,
KD-G531EU,KD-G531EY,KD-G534UI,KD-G535U,
KD-G535UN,KD-G535UH,KD-G535UT,KD-G536U,
KD-G536UN,KD-G536UH,KD-G536UT,
KD-G537EE,KD-G538UF
COPYRIGHT © 2007 Victor Company of Japan, Limited
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
TABLE OF CONTENTS
1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
KD-G531
KD-G537
KD-AR480
KD-G430
KD-AR480
KD-G430

1-2 (No.MA293)
SPECIFICATION
KD-AR480/KD-G430
Design and specifications are subject to change without notice.
AUDIO AMPLIFIER SECTION
Power Output 20 W RMS ×4 Channels at 4 Ωand [< or =] 1% THD+N
Signal-to-Noise Ratio 80 dBA (reference: 1 W into 4 Ω)
Load Impedance 4 Ω(4 Ωto 8 Ωallowance)
Tone Control Range Bass/ Mid-range/ Treble ±12 dB at 60 Hz/ 1 kHz/ 7.5 kHz
Frequency Response 40 Hz to 20 000 Hz
Line-Out Level/Impedance KD-AR480 4.0V/20 kΩload (full scale)
KD-G430 2.5 V/20 kΩload (full scale)
Subwoofer-Out Level/Impedance 2.5 V /20 kΩload (full scale)
Output Impedance 1 kΩ
Other Terminal CD changer, AUX (auxiliary) input jack, Steering wheel remote
input (only for KD-AR480)
TUNER SECTION
Frequency Range FM 87.5 MHz to 107.9 MHz (with channel interval set to 100 kHz or
200 kHz)
87.5 MHz to 108.0 MHz (with channel interval set to 50 kHz)
AM 530 kHz to 1 710 kHz (with channel interval set to 10 kHz)
531 kHz to 1 602 kHz (with channel interval set to 9 kHz)
FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response 40 Hz to 15 000 Hz
Stereo Separation 35 dB
AM Tuner Sensitivity/Selectivity 20 µV/35 dB
CD PLAYER SECTION
Type Compact disc player
Signal Detection System Non-contact optical pickup (semiconductor laser)
Number of Channels 2 channels (stereo)
Frequency Response 5 Hz to 20 000 Hz
Dynamic Range 96 dB
Signal-to-Noise Ratio 98 dB
Wow and Flutter Less than measurable limit
MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. Bit Rate: 320 kbps
WMA (Windows Media®Audio) Decoding Format Max. Bit Rate: 192 kbps
GENERAL
Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)
Grounding System Negative ground
Allowable Operating Temperature 0°C to + 40°C (32°F to 104°F)
Dimensions (W ×H ×D)
(approx.)
Installation Size 182 mm ×52 mm ×150 mm
(7-3/16" ×2-1/16" ×5-15/16")
Panel Size 188 mm ×58 mm ×12 mm
(7-7/16" ×2-5/16" ×1/2")
Mass 1.4 kg (3.1 lbs) (excluding accessories)

(No.MA293)1-3
KD-G531
Design and specifications are subject to change without notice.
AUDIO AMPLIFIER SECTION
Maximum Power Output Front/Rear 50 W per channel
Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more
than 0.8% total harmonic distortion.
Load Impedance 4 Ω(4 Ωto 8 Ωallowance)
Tone Control Range Bass ±12 dB at 60 Hz
Mid-range ±12 dB at 1 kHz
Treble ±12 dB at 7.5 kHz
Frequency Response 40 Hz to 20 000 Hz
Signal-to-Noise Ratio 70 dB
Line-Out Level/ Impedance 2.5 V/20 kΩload (full scale)
Output Impedance 1 kΩ
Other Terminal CD changer, AUX (auxiliary) input jack, Steering wheel
remote input
TUNER SECTION
Frequency Range FM 87.5 MHz to 108.0 MHz
AM MW: 522 kHz to 1 620 kHz
LW: 144 kHz to 279 kHz
FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response 40 Hz to 15 000 Hz
Stereo Separation 30 dB
MW Tuner Sensitivity/Selectivity 20 µV/35 dB
LW Tuner Sensitivity 50 µV
CD PLAYER SECTION
Type Compact disc player
Signal Detection System Non-contact optical pickup (semiconductor laser)
Number of Channels 2 channels (stereo)
Frequency Response 5 Hz to 20 000 Hz
Dynamic Range 96 dB
Signal-to-Noise Ratio 98 dB
Wow and Flutter Less than measurable limit
MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. Bit Rate: 320 kbps
WMA (Windows Media® Audio) Decoding Format Max. Bit Rate: 192 kbps
GENERAL
Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)
Grounding System Negative ground
Allowable Operating Temperature 0°C to + 40°C
Dimensions (W ×H ×D)
(approx.)
Installation Size 182 mm ×52 mm ×150 mm
Panel Size 188 mm ×58 mm ×12 mm
Mass 1.4 kg (excluding accessories)

1-4 (No.MA293)
KD-G534/KD-G535/KD-G536/KD-G538
Design and specifications are subject to change without notice.
AUDIO AMPLIFIER SECTION
Maximum Power Output Front/Rear 50 W per channel
Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more
than 0.8% total harmonic distortion.
Load Impedance 4 Ω(4 Ωto 8 Ωallowance)
Tone Control Range Bass ±12 dB at 60 Hz
Mid-range ±12 dB at 1 kHz
Treble ±12 dB at 7.5 kHz
Frequency Response 40 Hz to 20 000 Hz
Signal-to-Noise-Ratio 70 dB
Line-Out Level/ Impedance 2.5 V/20 kΩload (full scale)
Subwoofer-Out Level/ Impedance 2.5 V /20 kΩload (full scale)
Output Impedance 1 kΩ
Other Terminal CD changer, AUX (auxiliary) input jack
TUNER SECTION
Frequency Range FM 87.5 MHz to 108.0 MHz
AM 531 kHz to 1 602 kHz
FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response 40 Hz to 15 000 Hz
Stereo Separation 30 dB
AM Tuner Sensitivity 20 µV
Selectivity 35 dB
CD PLAYER SECTION
Type Compact disc player
Signal Detection System Non-contact optical pickup (semiconductor laser)
Number of Channels 2 channels (stereo)
Frequency Response 5 Hz to 20 000 Hz
Dynamic Range 96 dB
Signal-to-Noise Ratio 98 dB
Wow and Flutter Less than measurable limit
MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. Bit Rate: 320 kbps
WMA (Windows Media® Audio) Decoding Format Max. Bit Rate: 192 kbps
GENERAL
Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)
Grounding System Negative ground
Allowable Operating Temperature 0°C to + 40°C
Dimensions (W ×H ×D)
(approx.)
Installation Size 182 mm ×52 mm ×150 mm
Panel Size 188 mm ×58 mm ×12 mm
Mass 1.4 kg (excluding accessories)

(No.MA293)1-5
KD-G537
Design and specifications are subject to change without notice.
AUDIO AMPLIFIER SECTION
Maximum Power Output Front/Rear 50 W per channel
Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more
than 0.8% total harmonic distortion.
Load Impedance 4 Ω(4 Ωto 8 Ωallowance)
Tone Control Range Bass ±12 dB at 60 Hz
Mid-range ±12 dB at 1 kHz
Treble ±12 dB at 7.5 kHz
Frequency Response 40 Hz to 20 000 Hz
Signal-to-Noise Ratio 70 dB
Line-Out Level/ Impedance 2.5 V/20 kΩload (full scale)
Output Impedance 1 kΩ
Other Terminals CD changer, AUX (auxiliary) input jack
TUNER SECTION
Frequency Range FM1/FM2 87.5 MHz to 108.0 MHz
FM3 65.00 MHz to 74.00 MHz
AM MW: 522 kHz to 1 620 kHz
LW: 144 kHz to 279 kHz
FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)
50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)
Alternate Channel Selectivity (400 kHz) 65 dB
Frequency Response 40 Hz to 15 000 Hz
Stereo Separation 30 dB
MW Tuner Sensitivity/Selectivity 20 µV/35dB
LW Tuner Sensitivity 50 µV
CD PLAYER SECTION
Type Compact disc player
Signal Detection System Non-contact optical pickup (semiconductor laser)
Number of Channels 2 channels (stereo)
Frequency Response 5 Hz to 20 000 Hz
Dynamic Range 96 dB
Signal-to-Noise Ratio 98 dB
Wow and Flutter Less than measurable limit
MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. Bit Rate: 320 kbps
WMA (Windows Media® Audio) Decoding Format Max. Bit Rate: 192 kbps
GENERAL
Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)
Grounding System Negative ground
Allowable Operating Temperature 0°C to + 40°C
Dimensions (W ×H ×D)
(approx.)
Installation Size 182 mm ×52 mm ×150 mm
Panel Size 188 mm ×58 mm ×12 mm
Mass 1.4 kg (excluding accessories)

1-6 (No.MA293)
SECTION 1
PRECAUTIONS
1.1 Safety Precautions
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
!Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.

(No.MA293)1-7
1.2 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.3 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.4 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit.
(If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.
1M
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
Wires Push switch
Pickup
Base board
Pickup
Connector
Flexible wire
Frame CD mechanism
assembly

1-8 (No.MA293)
1.5 Important for laser products
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT

(No.MA293)1-9
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

1-10 (No.MA293)
SECTION 3
DISASSEMBLY
3.1 Main body
3.1.1 Removing the Bottom cover
(See Fig.1)
(1) Disengage the five Hooks aengaged Bottom cover.
Fig.1
3.1.2 Removing the Front chassis
(See Fig.2, 3)
(1) Remove the two screws Aattaching the Front chassis.
(See Fig.2)
(2) Remove the two screws B(both side) attaching the Front
chassis. (See Fig.3)
(3) Disengage the Two Hooks bengaged Front chassis. (See
Fig.3)
Fig.2
Fig.3
hook ahook ahook a
A
B
hook b

(No.MA293)1-11
3.1.3 Removing the Heat sink
(See Fig.4)
(1) Remove the two screws Cand one screw Dattaching the
Heat sink.
Fig.4
3.1.4 Removing the Rear bracket
(See Fig.5)
(1) Remove the one screw Eattaching the Antenna jack.
(2) Remove the one screw Fattaching the LINE OUT jack.
(3) Remove the one screw Gattaching the CD-CH jack.
(4) Remove the one screw Hattaching the IC bracket.
(5) Remove the one screw Jattaching the Remote cable. (only
for KD-AR480 and KD-G531)
(6) Remove the two screws Kattaching the 16pin connector
jack.
(7) Remove the three screws Lattaching the Rear bracket.
Fig.5
3.1.5 Removing the Main board assembly
(See Fig.6)
(1) Remove the two screws Mattaching the Main board as-
sembly.
(2) Disconnect the connector CN501 connected the Main
board assembly and CD board assembly.
Fig.6
CCD
EFGH KK
JLLL
MM

1-12 (No.MA293)
3.1.6 Removing the CD mechanism assembly
(See Fig.7)
(1) Remove the three screws Nattaching the CD mechanism
assembly.
Fig.7
3.1.7 Removing the Switch board assembly
(See Fig.8)
(1) Remove the Volume knob from the Front panel assembly.
(2) Remove the six screws Pattaching the Rear cover.
(3) Disengage the nine Hooks cengaged Rear cover.
(4) Lift up the Switch board assembly and then takeout it.
Fig.8
3.2 CD mechanism assembly
For CD mechanism, please refer mechanism manual TN2007-1010 (No.MY005, No.MY005B).
NN
N
PPP
PPP
hook chook chook c
hook c

(No.MA293)1-13
SECTION 4
ADJUSTMENT
4.1 Test instruments required for adjustment
(1) Digital oscilloscope (100MHz)
(2) Electric voltmeter
(3) Digital tester
(4) Tracking offset meter
(5) Test Disc JVC: CTS-1000
(6) Extension cable for check
EXTSH002-22P ×1
4.2 Standard measuring conditions
Power supply voltage : DC14.4V(10.5 - 16V)
Load impedance : 20KΩ(2 Speakers connection)
Output Level : Line out 2.0V (Vol. MAX)
4.3 Standard volume position
Balance and Bass & Treble volume : Indication "0"
Loudness : OFF
4.4 Dummy load
Exclusive dummy load should be used for AM, and FM. For FM
dummy load, there is a loss of 6dB between SSG output and an-
tenna input. The loss of 6dB need not be considered since direct
reading of figures are applied in this working standard.
4.5 How to connect the extension cable for adjustment
CAUTION :
Be sure to attach the heat sink and rear bracket onto the
power amplifier and regulator respectively, before supply the
power.
If voltage is applied without attaching those parts, the power
amplifier IC and regulator IC will be destroyed by heat.
Heat sink
Rear bracket
EXTSH002-22P
Extension cable

1-14 (No.MA293)
SECTION 5
TROUBLESHOOTING
5.1 16 PIN CORD DIAGRAM (for Northern america)
8
7
6
5
4
3
2
1
GY
VI
GN
WH
BL/WH
NC
RD
BK
16
15
14
13
12
11
10
9
YL
GY/BK
VI/BK
GN/BK
WH/BK
OR/WH
NC
NC
Black
RD
BK
Red
BL
Blue
WH
White
GN Green
VI Violet
GY Gray
Yellow
RR
FR
FL
RL
REMOTE
ACC
GND
MEMORY
Rear Right
Front Right
Front Left
Rear Left
Remote out
ACC Line
Ground
Memory Backup Battery +
YL
OR
Orange
ILL
Illuminations Control
CAUTION!
REMOTE
OUTPUT ONLY
GND
16 YL
8 BK
7 RD
15 OR/WH
3 GN
11 GN/BK
2 VI
10 VI/BK
4 WH
12 WH/BK
1 GY
9 GY/BK
5 BL/WH
MEMORY
GND
ACC
ILL
RL+
RL-
RR+
RR-
FL+
FL-
FR+
FR-
REMOTE

(No.MA293)1-15
5.2 16 PIN CORD DIAGRAM (for Europe)
8
7
6
5
16
15
14
13
4
3
2
1
12
11
10
9
BK
RD
NC
BL/WH
WH
GN
VI
GY
YL
OR/WH
NC
BR
WH/BK
GN/BK
VI/BK
GY/BK
7 RD
16 YL
15 OR/WH
8 BK
6 BL/WH
13 BR
3 GN
11 GN/BK
2 VI
10 VI/BK
12 WH/BK
1 GY
9 GY/BK
RD
RD 7
YL 4
6
8
5
2
7
8
1
2
5
6
3
4
4 WH
1
3
5
7
2
4
6
8
NC BR
NC YL
BL/WH
OR/WH
RD BK
1
3
5
7
2
4
6
8
VI
GY
WH
GN
VI/BK
GY/BK
WH/BK
GN/BK
BK
RD
BL
WH
BR
Black
Red
Blue
White
Brown
GN Green
VI Violet
GY Gray
YL Yellow
OR Orange
RR Rear Right
FR Front Right
FL Front Left
RL Rear Left
REMOTE
Remote
ILL Illuminations Control
ANT
ACC
TEL
Auto Antenna
ACC Line
Telephone Muting
GND Ground
MEMORY
Memory Backup Battery+
RR+
RR-
RL+
RL-
FL+
FL-
FR+
FR-
ACC
MEMORY
ILL
GND
REMOTE
TEL

1-16 (No.MA293)
5.3 16 PIN CORD DIAGRAM (for Asia)
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
BK
RD
BL
BL/WH
WH
GN
VI
GY
YL
OR/WH
NC
NC
WH/BK
GN/BK
VI/BK
GY/BK
GND
16 YL
8 BK
7 RD
15 OR/WH
3 GN
11 GN/BK
2 VI
10 VI/BK
4 WH
12 WH/BK
1 GY
9 GY/BK
5 BL/WH
6 BL
Black
RD
BK
Red
BL Blue
WH White
GN Green
VI Violet
GY Gray
OR Orange
YL
Yellow
RR
FR
FL
RL
REMOTE
ANT
ACC
ILL
GND
MEMORY
Rear Right
Front Right
Front Left
Rear Left
Remote out
ACC Line
Illuminations Control
Ground
Memory Backup Battery+
Auto Antenna
MEMORY
GND
ACC
ILL
RL+
RL-
RR+
RR-
FL+
FL-
FR+
FR-
REMOTE
ANT
REMOTE OUTPUT ONLY
POWER ANTENNA

(No.MA293)1-17
5.4 16 PIN CORD DIAGRAM (for China)
8
7
6
5
16
15
14
13
4
3
2
1
12
11
10
9
BK
RD1
NC
OR/WH
WH
GN
VI
GY
BL/WH
GN/BK
VI/BK
GY/BK
RD1
YL1
BK
BL
GN
GN/BK
VI
VI/BK
WH/BK
GY
GY/BK
RD3 RD2
YL 2
WH
1
3
5
7
2
4
6
8
NC YL2
OR/WH
RD2 BK
1
3
5
7
2
4
6
8
VI
GY
WH
GN
VI/BK
GY/BK
WH/BK
GN/BK
BK
RD
BL
WH
BR
Black
Red
Blue
White
Brown
GN
VI Violet
GY Gray
YL Yellow
YL1
NC
Green
BL
WH/BK
BL
OR/WH
BL/WH
7
8
5
4
6
7
1
5
6
3
4
8
2
7
16
8
15
6
2
11
3
12
4
10
9
1
5
OR Orange
NC
NC

(No.MA293)
VPT
Printed in Japan
Victor company of Japn, Limited
Mobile Entertainment Business Group Mobile Entertainment Category 10-1,1chome,Ohwatari-machi,Maebashi-city,Gumma-ken, 371-8543,Japan

3-1
PARTS LIST
* All printed circuit boards and its assemblies are not available as service parts.
* Please refer to the mechanism manual (model TN2007-1010, No.MY005, MY005B)
for the CD mechanism.
- Contents -
Exploded view of general assembly and parts list (Block No.M1)
Electrical parts list (Block No.01~06)
Packing materials and accessories parts list (Block No.M3)
KD-AR480J
KD-G430J
KD-G531E,KD-G531EX,KD-G531EU,KD-G531EY
KD-G534UI
KD-G535U,KD-G535UN,KD-G535UH,KD-G535UT
KD-G536U,KD-G536UN,KD-G536UH,KD-G536UT
KD-G537EE
KD-G538UF
3- 2
3- 6
3-20
MA293

3-2
Exploded view of general assembly and parts list
S/M : MY005,MY005B
Block No.
MM
M
1
Switch
board
A
B
only UT ver.
only G538UF
3
3
3
1
9
10
63
23
13
21
8
43
15
42
1
41
35
36
4
45
39
37
34
44 27
28
40
33
70
32
31 69
38
30
29
65
68