JVC KS-FX8 User manual

SERVICE MANUAL
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LTD. No.49826
2003/4
KS-FX8
CASSETTE RECEIVER
4982620034
KS-FX8
TABLE OF CONTENTS
1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3 Adjustment method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
4 Description of major ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
UN ----------- Asean
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-2 (No.49826)
SECTION 1
Important Safety Precautions
1.1 Safety Precautions
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-3
SECTION 2
Disassembly method
2.1 Main body
2.1.1 Removing the front panel assembly
(See Fig.1)
(1) Push the detach button in the lower left part of the front
panel assembly and remove the front panel assembly in
the direction of the arrow.
Fig.1
2.1.2 Removing the bottom cover
(See Fig.2)
• Prior to performing the following procedures, remove the front
panel assembly.
(1) Turn the main body upside down.
(2) Insert a screwdriver under the joints to release the two
joints aon the left side, two joints bon the right side and
joint con the back side of the main body, then remove the
bottom cover from the main body.
CAUTION:
When releasing the joints using a screwdriver, do not damage
the main board.
Fig.2
Front panel assembly
Detach button
Bottom cover
Joint a
Joint b
Joint a
Joint b
Joint c
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KS-FX8
1-4 (No.49826)
2.1.3 emoving the front chassis assembly
(See Figs.3 and 4)
• Prior to performing the following procedures, remove the front
panel assembly and bottom cover.
(1) Remove the two screws Aon the both sides of the main
body. (See Fig.3.)
(2) Remove the two screws Bon the front side of the main
body. (See Fig.4.)
(3) Release the two joints dand two joints eon the both sides
of the main body, then remove the front chassis assembly
toward the front. (See Fig.3.)
Fig.3
Fig.4
2.1.4 Removing the heat sink
(See Fig.5)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Remove the two screws Cand two screws Dattaching the
heat sink on the left side of the main body, and remove the
heat sink.
Fig.5
2.1.5 Removing the rear panel
(See Fig.6)
• Prior to performing the following procedure, remove the front
panel assembly and bottom cover.
(1) Remove the two screws E, screws Fand five screws Gat-
taching the rear panel on the back side of the main body.
Fig.6
Joint d
Joint d
Front chassis assembly
A
Joint e
Joint e
A
B
Front chassis assembly
C
DHeat sink
GG
EE
F
Rear bracket
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-5
2.1.6 Removing the main board
(See Fig.7)
• Prior to performing the following procedures, remove the front
panel assembly, bottom cover, front chassis assembly, heat
sink and rear panel.
(1) Remove the two screws Hattaching the main board on the
top chassis.
(2) Disconnect the connector CP701 on the main board from
the cassette mechanism assembly.
Fig.7
2.1.7 Removing the cassette mechanism assembly
(See Fig.8)
• Prior to performing the following procedures, remove the front
panel assembly, bottom cover, front chassis assembly, heat
sink, rear panel and main board.
(1) Disconnect the card wire from the connector CN403 on the
mecha board.
(2) Remove the four screws Jattaching the cassette mecha-
nism assembly from the top chassis, take out the cassette
mechanism assembly.
(3) From the bottom side of the cassette mechanism assem-
bly, disconnect the wire from the connector on the head
board.
Fig.8
2.1.8 Removing the mecha board
(See Fig.9)
• Prior to performing the following procedures, remove the front
panel assembly, bottom cover, front chassis, heat sink, rear
panel, main board and cassette mechanism assembly.
(1) Remove the screw Kattaching the mecha board.
(2) Bend the hook f in the direction of the arrow 1 and move the
mecha board in the direction of the arrow 2.
(3) Remove the mecha board from the mecha bracket (L) of
the top chassis.
Fig.9
H
Main board
CP701
H
JJ
J J Top chassis
Cassette mechanism assembly
CN403
Mecha board
Head board
Connector
K1
2
Mecha board
Hook e
Top chassis
Mecha bracket (L)
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-6 (No.49826)
2.1.9 Removing the front board
(See Figs.10 to 12)
• Prior to performing the following procedures, remove the front
panel assembly.
(1) Remove the four screws Lattaching the rear cover on the
back side of the front panel assembly. (See Fig.10.)
(2) Release the nine joints g, the front panel assembly and the
rear cover become separate. (See Fig.11.)
(3) Remove the front board from the front panel assembly.
(See Fig.12.)
Fig.10
Fig.11
Fig.12
L
L
L
Rear cover
Joints f
Joints f
Joint f
Joint
f
Rear cover
Front panel assembly
Front board Front panel assembly
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-7
2.2 Cassette mechanism assembly
• Prior to performing the following procedures, remove the head
amplifier board, the relay board and the mechanism bracket.
2.2.1 Removing the direction switch board
(See Fig.1)
(1) Unsolder the three wires aon the direction switch board.
(2) Remove the one screw Aattaching the direction switch
board.
2.2.2 Removing the FF / REW lever assembly
(See Fig.1)
(1) Remove the screw Battaching the FF / REW lever assem-
bly on the back of the cassette mechanism assembly.
(2) Remove the screw Con the upper side of the FF / REW le-
ver assembly.
(3) Lift and pull forward the FF / REW lever assembly to disen-
gage the joints b, c, dand e.
2.2.3 Reattaching the FF / REW lever assembly
(See Fig.1)
(1) Reattach the FF / REW lever assembly to the joint con the
back of the chassis.
(2) Reattach the pinch-roller shaft e, the change lever dand
the return link eto the chassis.
Fig.1
2.2.4 Removing the playback head
(See Fig.2)
• Prior to performing the following procedure, remove the direc-
tion switch board and the FF / REW lever assembly.
(1) Remove the screw Dattaching the playback head.
(2) Remove the Cwasher and pull out the FF roller.
(3) Remove the Ssupport plate, the A arm spring (a) and (b),
the playback head.
ATTENTION:
The Aarm spring (a) differs from the Aarm spring (b).
2.2.5 Removing the pinch-roller (R) and (F) assembly
(See Fig.2)
• Prior to performing the following procedure, remove the direc-
tion switch board and the FF / REW lever assembly.
(1) Remove the P arm spring (f) in the pinch-roller (F) assem-
bly from the chassis.
(2) Remove the P arm spring (r) in the pinch-roller (R) assem-
bly from the chassis.
(3) Draw out the pinch roller (F) and (R) assembly from the
shaft.
ATTENTION:
The P arm spring (f) differs from the P arm spring (r).
ATTENTION:
The pinch roller (F) assembly differs from the pinch roller (R)
assembly.
Fig.2
C
FF / REW lever assembly
Joint c
Joint b
B
A
Direction switch board
Joint d
Joint e
Soldering a
A arm spring (b) A arm spring (a)
Pinch-roller (R) assembly Pinch-roller (F) assembly
Shaft Shaft
S support plate
D
C washer
P arm spring (f)
P arm spring (r)
Remove the P arm spring (f)
from the chassis.
Remove the P arm spring (r)
from the chassis.
Playback head
FF roller
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-8 (No.49826)
2.2.6 Removing the cassette hanger / cassette holder
(See Fig.3)
• Prior to performing the following procedure, remove the FF /
REW lever assembly.
(1) From the rear of the unit, bend the two tabs foutwards and
disengage the two joints gin the direction of the arrow.
(2) Push the eject lever and remove the cassette holder from
the playback head. Disengage the two joints hof the cas-
sette hanger / cassette holder and the eject lever in the di-
rection of the arrow.
(3) Lift the cassette hanger / cassette holder and disengage
the joint iof the return link and the eject lever.
Fig.3
2.2.7 Removing the reel disc assembly
(See Fig.4)
• Prior to performing the following procedure, remove the FF /
REW lever assembly and the cassette hanger / cassette hold-
er.
(1) Remove the Cwasher and pull out reel disc assembly.
ATTENTION:
Replace with a new Cwasher when reattaching.
Fig.4
2.2.8 Removing the motor assembly
(See Fig.5)
(1) Unsolder the two wires jon the motor assembly.
(2) Turn over the cassette mechanism assembly and remove
the main belt and the sub-belt from the motor pulley.
ATTENTION:
The main belt can now be removed.
(3) Remove the two screws Gattaching the motor assembly.
Fig.5
Cassette holder
Cassette hanger
Return link
Joint i
Eject lever
Joint h
Joint h
Joint g
Joint g Tab f
Tab f
Chassis
Reel disc assembly
C washer
C washer
Flywheel (BF)
Flywheel (BR)
E
E
E
F
G
G
Main-belt
Reel base assembly
Sub-belt
Motor assembly
Motor pulley
Soldering j
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-9
2.2.9 Removing the Flywheel (BF) and (BR) assembly
(See Fig.4 and 5)
• Prior to performing the following procedure, remove the cas-
sette hanger / cassette holder.
(1) From the upper side of the cassette mechanism assembly,
remove the Cwasher from each shaft of the flywheel (BF)
and (BR).
(2) Turn over the cassette mechanism assembly and remove
the main belt. Pull out the flywheel (BF) and (BR) down-
ward respectively.
Fig.4
Fig.5
2.2.10 Removing the reel base assembly
(See Fig.5 and 6)
(1) Raise the part kof the reel base assembly slightly and re-
move the selector link (B) on the front side of the cassette
mechanism assembly by turning it as shown in Fig.6.
(2) Remove the three screws Eand the one screw Fon the un-
derside of the cassette mechanism assembly.
ATTENTION:
The reel base assembly is not repairable. Handle with care.
Fig.6
Fig.7
Reel disc assembly
C washer
C washer
Flywheel (BF)
Flywheel (BR)
E
E
E
F
G
G
Main-belt
Reel base assembly
Sub-belt
Motor assembly
Motor pulley
Soldering j
Selector link (B).
Pinch-roller (R) assembly
Turn the selector link (B).
k
Inside of the reel base assembly
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-10 (No.49826)
2.2.11 Removing the mute switch board
(See Fig.8)
(1) Unsolder the two wires lon the mute switch board on the
back of the cassette mechanism assembly.
(2) Remove the screw Hattaching the mute switch board.
Fig.8
2.2.12 Removing the power switch
(See Fig.9)
• Prior to performing the following procedure, remove the motor
assembly.
(1) Unsolder the two wires mon the power switch on the side
of the cassette mechanism assembly.
(2) Remove the screw Iattaching the power switch.
Fig.9
Cassette mechanism assembly
Soldering l
HMute switch board
Rower switch
Motor assembly
Soldering m
IPower switch
Cassette mechanism assembly
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-11
SECTION 3
Adjustment method
AM mode 999kHz/62dB, INT/400Hz, 30%
modulation signal on receiving.
FM mono mode 97.9MHz/66dB, INT/400Hz, 22.5kHz
deviation pilot off mono
Test instruments required for adjustment Standard volume position
Measuring conditions (Amplifier section)
Frequency band
1. Digital oscilloscope (100MHz)
2. Frequency counter meter
3. Electric voltmeter
4. Wow & flutter meter
5. Test tapes
6. Torque gauge...................Cassette type for CTG-N
(Mechanism adjustment)
VT724.......................for DOLBY level measurement
VT739............For playback frequency measurement
VT712....For wow flutter & tape speed measurement
VT703.....................For head azimuth measurement
Balance and Bass, Treble volume, Fader
: Center (Indication "0")
Loudness, Dolby NR, Sound, Cruise : Off
Volume position is about 2V at speaker output with
following conditions, Playback the test tape VT721.
Power supply voltage.............. DC14.4V (11V to 16V allowance)
Load impedance............ 4 (4 to 8 allowance)
Line out level/Impedance..............1.0V/20k load (250 nWb/m)
FM stereo mode 1kHz, 67.5kHz dev. pilot 7.5kHz dev.
Output level 0dB (1 V,50 /open terminal)
87.5 MHz to 108.0MHz
531 kHz to 1602 kHz
Band FM
AM
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-12 (No.49826)
Front panel assembly
Extension cord
EXTKSRT002-18P
Main board
Cassette mechanism
EXTKSRT002-18P
To
Main board
To
Cassette mechanism
D
i
sasse
m
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e
t
hod
1. Remove the front panel assembly.
2. Remove the bottom cover.
3. Remove the front chassis assembly.
4. Remove the heat sink.
5. Remove the rear panel
6. Remove the main board.
7. Reattach the heat sink with the two screws D. (Refer to Disassembly method.)
8. Reattach the rear panel with the screw G. (Refer to Disassembly method.)
9. Reattach the front chassis assembly with the screw B. (Refer to Disassembly method.).
10. Reattach the front panel assembly.
11. Confirm that current is being carried by connecting an extension cord jig.
Note
Available to connect to the CJ701 connector when installing the front panel.
CAUTION :
Be sure to attach the heat sink and rear panel on the power amplifier IC and regulator IC
of a main board when supplying the power.
If voltage is applied without attaching those parts, the power amplifier IC and regulator IC
will be destroyed by heat.
1. We're advancing efforts to make our extension cords common for all car audio products.
Please use this type of extension cord as follows.
2. As a U-shape type top cover is employed, this type of extension cord is needed to check operation of the
mechanism assembly after disassembly.
3. Extension cord : EXTKSRT002-18P ( 18 pin extension cord ) For connection between mechanism assembly
and main board.
4. Check for mechanism driving section such as motor ,etc.
Information for using a car audio service jig
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-13
Head section view
Cassette mechanism
(Surface)
Arrangement of adjusting & test points
Azimuth screw
A
(Forward)
Playback head
Tape speed adjust
Motor assembly
Azimuth screw B
(Reverse)
Azimuth screw A
(Forward)
Playback head
Azimuth screw B
(Reverse)
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KS-FX8
1-14 (No.49826)
Item Conditions Adjustment and Confirmation methods S.Values Adjust
Head
azimuth
adjustment
Head height adjustment
Adjust the azimuth directly. When you
adjust the height using a mirror tape,
remove the cassette housing from the
mechanism chassis. After installing the
cassette housing, perform the azimuth
adjustment.
Load the SCC-1659 mirror tape. Adjust with
height adjustment screw A and azimuth
adjustment screw B so that line A of the
mirror tape runs in the center between Lch
and Rch in the reverse play mode.
After switching from REV to FWD then to
REV, check that the head position set in
procedure 1 is not changed. (If the position
has shifted, adjust again and check.)
Adjust with azimuth adjustment screw B so
that line B of the mirror tape runs in the
center between Lch and Rch in the forward
play mode.
Test tape:
SCC-1659
VT703 (10kHz)
Test tape: VT712
(3kHz)
Test tape: VT724
(1kHz)
VT739
(63Hz / 1kHz / 10kHz)
1.
Tape speed
and wow
flutter
confirmation
2.
Play back
frequency
response
confirmation
3.
1.
2.
3.
Check to see if the reading of the F, counter /
wow flutter meter is within 3015Hz to 3045Hz
(FWD/ REV), and less than 0.35% (JIS RMS).
In case of out of specification, adjust the
motor with a built-in volume resistor.
1.
2.
Play test tape VT724, and set the volume
position at 2V.
Play test tape VT739 and confirm.
1kHz / 10kHz: -1 3dB,
1kHz / 63Hz: 0 3dB,
When 10kHz is out of specification, it will be
necessary to read adjust the azimuth.
1.
2.
3.
Load VT724 (1kHz) and play it back in
the reverse play mode.
Set the Rch output level to max.
Load VT703 (10kHz) and play it back in
the forward play mode. Adjust the Rch
and Lch output levels to max, with
azimuth adjustment screw B. In this case,
the phase difference should be within 45 .
Engage the reverse mode and adjust the
output level to max, with azimuth
adjustment screw C.
(The phase difference should be 45 or
more.)
When switching between forward and
reverse modes, the difference between
channels should be within 3dB. (Between
FWD L and R, REV L and R.)
When VT721 (315Hz) is played back,
the level difference between channels
should be within 1.5dB.
1.
2.
3.
4.
5.
Head azimuth adjustment
Tape speed:
3015Hz
to 3045Hz
Wow
flutter: less
than 0.35%
Speaker out
1kHz / 63Hz
: 0 3dB
1kHz / 10kHz
: -1 3dB
Built-in volume
resistor
The tuner section is of an adjustment-freedesign. In case the tuner is in trouble, replace the tuner pack.
A line
B line
Head shield
PBHead
FWD Adj B
REV Adj C HEIGHT Adj A
phase
(0 ) (45 )
Head shield
The head is at low position
during.
The head is at High position
during REV.
Output
level:
Maximum
Test tape:
VT724 (1kHz)
VT703 (10kHz)
VT721 (315Hz)
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-15
SECTION 4
Description of major ICs
4.1 AN80T05 (IC901) : Regulator
• Pin layout & Block diagram
• Pin function
Pin No. Symbol Function
1 ILL 10V power supply for illumination.
2 MODE2 When 5V is input, becomes AM. and the antenna output is turned on.
3 MODE1 When 5V is input,becomes AM. and the output of FM is switched.
4 STB When 5V is input outputs to ILL,COM, and AMP. It is 0V usually.
5 VDD 5.6V power supply.
6 AMP Power supply supply to remote amplifier
7 VCC Back up. connects with ACC with it.
8 ANT Power supply supply to auto antenna.
9 COM 8.7V power supply.
10 AM The power supply of 8.7V to AM.
11 FM The power supply of 8.7V to FM.
12 GND Ground
Pre
Drive
Thermal
Protection
Reference Voltage
Pre
Drive
AMP
Out
ASO & Peak
Current Protection
AMP
Out
Pre
Drive Pre
Drive
Pre
Drive
123456789101112
ILL
10V
MODE2 MODE1 STB VDD
5.6V
AMP VCC ANT COM
8.7V
AM
8.7V
FM
8.7V
GND
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-16 (No.49826)
4.2 CXA2560Q (IC401) : Dolby B type noise reduction system with play back equalizer amp.
• Pin layout & block diagram
• Pin function
PBFB2
PBRIN2
PBGND
PBFIN2
VCT
PBREF
PBFIN1
PBGND
PBRIN1
PBFB1
MS
M
DR
S
TA
P
MU
T
NR
S
MS
O
MS
T
G1
F
G2
F
PBTC2
PBOUT2
OUTREF2
TAPEIN2
GND
DIREF
LINEOUT2
TCH2
NC
MSSW
T
C1
U
T1
E
F1
I
N1
V
cc
NC
U
T1
C
H1
NC
L
PF
12345678910
30 29 28 27 26 25 24 23 22 21
20
19
18
17
16
15
14
13
12
11
31
32
33
34
35
36
37
38
39
40
7k/12k
300k
F2
F1
30k
30k
45k
300k
7k/12k
F3
OFF/B
100k
T1
-
+
+
-
70 /120
1
1
T2
100k OFF/B
NR
NR
BIAS
MUTE
TAPE EQ
FWD/RVS
LPF
+
-
DET
Vcc
MS MODE
NR MODE
MS ON/
OFF
-
+
NC
+
-
70 /120
Pin No. Symbol I/O Function
1 PBTC1 - Playback equalizer amplifier
capacitance
2 PBOUT1 O Playback equalizer amplifier
output
3 OUTREF1 O Output reference
4 TAPEIN1 I TAPE input
5 Vcc - Power supply
6NC-
7 LINEOUT1 O Line output
8 TCH1 - Time constant for the HLS
9NC-
10 MSLPF - Cut-off frequency adjustment
of the music sensor LPF
11 G2FB - Music signal interval detection
12 G1FB - Music signal interval detection
13 MSTC - Time constant for detecting
music signal interval
14 MSOUT O Music sensor out
15 NC - No use
16 NRSW I Dolby NR control
17 MUTESW I Mute function control
18 TAPESW I Playback equalizer amplifier
control
19 DRSW I Head select control
20 MSMODE I Music sensor mode control
21 MSSW I Music sensor control
22 NC -
23 TCH2 - Time constant for the HLS
24 LINEOUT2 O Line output
25 DIREF - Resistance for setting the
reference
26 GND - Ground
27 TAPEIN2 I TAPE input
28 OUTREF2 O Output reference
29 PBOUT2 O Playback equalizer amplifier
output
30 PBTC2 - Playback equalizer amplifier
capacitance
31 PBFB2 I Playback equalizer amplifier
feedback
32 PBRIN2 I Playback equalizer amplifier
input
33 PBGND - Playback equalizer amplifier
ground
34 PBFIN2 I Playback equalizer amplifier
input
35 VCT O Center
36 PBREF O Playback equalizer amplifier
reference
37 PBFIN1 I Playback equalizer amplifier
input
38 PBGND - Playback equalizer amplifier
ground
39 PBRIN1 I Playback equalizer amplifier
input
40 PBFB1 I Playback equalizer amplifier
feedback
Pin No. Symbol I/O Function
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-17
4.3 HD74HC126P (IC801) : Buffer
•Pinlayout •Pinfunction
• Block diagram
11C
21A
31Y
42C
52A
62Y
7GND
Vc
c
4C
4A
4Y
3C
3A
3Y
( TOP VIEW )
14
13
12
11
10
9
8
Input Output
CA Y
LX Z
HL L
HH H
1A
1
Y
2
Y
3
Y
4
Y
1C
2A
2C
3A
3C
4A
4C
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-18 (No.49826)
4.4 KIA7810PI (IC902) : Regulator
• Pin layout
• Block diagram
1 2 3
1 INPUT
3 OUTPUT
2 GND
R4 R18
R8
Q8
R9
Q9
Q14
Q15
R13
R21
Q16
R12
R17
Q17
R11
Z1
R5
R6
R7
Q12
Q13
Q10
R1
Q1
Q7
R10 R3
Q5
Q6
R15
R2
Q2
R14
Q3
Q4
C1
R16
Q11
R20
R19
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
(No.49826)1-19
4.5 LB1641 (IC402) : DC Motor driver
•Pinlayout •Pinfunction
4.6 RPM6938-SV4 (IC602) : Remote control receiver
• Block diagram
1 2 3 4 5 6 7 8 9
10
GND OUT1 P1 VZ IN1 IN2 VCC1 VCC2 P2 OUT2
Input Output Mode
IN1 IN2 OUT1 OUT2
0000 Brake
1 0 1 0 CLOCKWISE
0 1 0 1 COUNTER-CLOCKWISE
1100 Brake
AMP AGC
Detector
BPF
I/V
conversion
PD
Vcc
Comp
22k
ohm
magnetic shield
VDD
OUT
GND
for
trimming circuit
3
1
2
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TEL 13942296513 QQ 376315150 892498299
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KS-FX8
1-20 (No.49826)
4.7 LA47505 (IC301) : Power amp.
• Terminal layout
Muting &
On Time Control
Circuit
protective
circuit
Mute
circuit
Protective
circuit
Ripple
Filter
Stand by
Switch
11
16
14
13
25
15
10
4
1
12
22
17
19
18
21
23
24
2
3
5
8
7
9
206
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TEL 13942296513 QQ 376315150 892498299
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