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JVC RX-DV5RSL User manual

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SERVICE MANUAL
HOME CINEMA DVD/CD CONTROL CENTER
No.21186
Oct. 2002
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
RX-DV5RSL
RX-DV5RSL
Contents
Safety precautions --------------------------------------------------------
Preventing static electricity ----------------------------------------------
Disassembly method ------------------------------------------------------
Adjustment method -------------------------------------------------------
Description of major ICs -------------------------------------------------
Area suffix
B ----------------------- U.K.
E --- Continental Europe
EN----- Northern Europe
1-2
1-4
1-5
1-14
1-16~52
+
Ð
+
Ð
231
564
897
VFP
10/0 +10
100+ TVRETURN
REMOTE CONTROL RM-SRXDV5R
VCRSTB DVD
TV/VIDEO
TV DIRECT
REW/
TUNING/GROUP
/FF
REPEAT SLEEP
VCRSTB TV AUDIO
TAPETV CDR FM/AM
FM MODE STROBE
EFFECT
TV/STB CH
ANALOG
/DIGITAL TEST
AUDIO
INPUT
SUBTITLE
CHOICE
ENTER
ON SCREEN
ANGLE
ZOOM
DIGEST
TOP MENU
MENU
RETURN
DISPLAY
SURR ON/OFF
SURR MODE
DIMMER
MUTING
PAGE
TV VOL
TA/NEWS/INFO
PTY SEARCH
VOLUME
Ð SUBWOOFER +
HOME CINEMA
DVD-AUDIO/VIDEO CONTROL CENTER
CONTROL
PROGRESSIVE
STANDBY/ON
CENTER
REARáL
REARáR
PTYPTY
TV DIRECT MASTER VOLUME
DVD/SUPER VCD/VCD/CD
DVD AUDIO
INPUT ATT. REC MODE
INPUT
ANALOG/DIGITAL
COMPACT
SUPERVIDEO
SETTING ADJUST MEMORY
RX-DV5R HOME CINEMA DVD-AUDIO/VIDEO CONTROL CENTER
ON/OFF
SURROUND
MODE
FM/AMTAPE/CDR
SOURCE NAME
TVVCRSTBDVD
CONTROL
STANDBY
STANDBY/ON
RX-DV5RSL
1-2
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc.Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage current check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground.Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and measure the AC voltage across the resistor.
Now, reverse plug in the AC outlet and repeat each
measurement.Voltage measured any must not exceed 0.75 V
AC (r.m.s.).This corresponds to 0.5 mA AC (r.m.s.).
1.This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
1-3
RX-DV5RSL
1. Service should be performed by qualified personnel only.
2.This equipment has been designed and manufactured to meet international safety standards.
3. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
4. Repairs must be made in accordance with the relevant safety standards.
5. It is essential that safety critical components are replaced by approved parts.
6. If mains voltage selector is provided, check setting for local voltage.
1.This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer. Replacement parts must be identical to
those used in the original circuits.
2. Any unauthorised design alterations or additions will void the manufacturer's guarantee ; furthermore the
manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom.
3. Essential safety critical components are identified by ( ) on the Parts List and by shading on the
schematics, and must never be replaced by parts other than those listed in the manual. Please note
however that many electrical and mechanical parts in the product have special safety related
characteristics. These characteristics are often not evident from visual inspection. Parts other than
specified by the manufacturer may not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
(U.K only)
RX-DV5RSL
1-4
Preventing static electricity
1. Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc.is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2. About the earth processing for the destruction prevention by static electricity
In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of
the work environment.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup.The tester's internal power
source can easily destroy the laser diode.
4. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text.Remove the anti-static pin when replacing the traverse
unit.Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
Conductive material
(conductive sheet) or iron plate
(caption)
Anti-static wrist strap
Attention when traverse unit is decomposed
Because the DVD/ CD mechanism assembly of this model is a
unit component, the individual component parts consisting of
the DVD / CD mechanism assembly are not supplied
separately.
If you need to decompose the traverse unit, solder the two
soldering points on the flexible board respectively before
removing the traverse unit.
DVD / CD
holder
mechanism
DVD / CD unit
Pickup unit
connector
Soldering
points
Flexible board
Fig.1
Fig.2
1-5
RX-DV5RSL
Remove the four screws marked A attaching the top
cover on both sides of the body.
Remove the three screws marked Bon the back of
the body.
Remove the top cover from behind in the direction of
the arrow while pulling both sides outward.
1.
2.
3.
Disassembly method
Removing the top cover (See Fig.1)
Prior to performing the following procedures, remove
the top cover.
Remove the power cord stopper from the rear panel
by moving it in the direction of the arrow.
Remove the eighteen screws marked Eattaching
each boards to the rear panel on the back of the
body.
Remove the fore screws marked Fattaching the rear
panel on the back of the body.
1.
2.
3.
Removing the rear panel (See Fig.5)
Prior to performing the following procedures, remove
the top cover.
Disconnect the card wire from the connector CN114
on the main board.
Remove the screw marked Cattaching the earth
wire to the power supply board.
Remove the five screws marked Dattaching the front
panel assembly on the bottom of the body. Detach
the front panel assembly toward the front.
Release the two joints marked aon both sides of the
body using a screwdriver.
1.
2.
3.
4.
Removing the front panel assembly
(See Fig.2 to 4)
Fig.1
Fig.2
Fig.3
Fig.4
A
2
A 2
B
Top cover
C
Power
supply
board
DSP
board
Main
board
Tie band Front panel assembly
CN114
Amplifier
board
Power
/Fuse
board
CN201
Joint a
Fig.5
DD
Front panel assembly
E
F
Cord stopper E
Rear panel
FF
EE
F
RX-DV5RSL
1-6
Prior to performing the following procedures, remove
the top cover and rear panel.
Cut off the tie band fixing the harness.
Disconnect the video board from the connector
CN911 CN912 on the main board.
Disconnect the DSP board from the connector
CN612 on the main board,
Disconnect the card wire from the connecter CN614
on the main board.
Disconnect the video select board from the
connector CN411, CN412 on the main board.
1.
2.
3.
4.
5.
Removing each board connected to the
main board (See Fig.6 to 10)
Fig.8
CN241CN212
CN612
Fig.7
DSP board
CN412
CN612
Video select
board
Amplifier board
Fig.6
DSP
board
Amplifier
board
CN201
CN612
CN212
CN231 CN241
DSP
board
S-video
board
Amplifier board
CN231
Fig.9
CN612
CN212
Video select
board
CN241
CN231
Fig.10
CN231
CN241
Main
board
CN212
CN612
CN412
Amplifier board
CN911
/ CN912
CN911
/ CN912
Video boardCN911
/ CN912
CN614
CN412
CN614
1-7
RX-DV5RSL
Prior to performing the following procedures, remove
the top cover, rear panel and amplifier board.
Remove the six screws marked Iattaching the power
ICs.
Unsolder the two p
ower ICs solder points
attaching
the rear side of the amplifier board.
Pull out the amplifier board from the bracket hooks
on the heat sink.
Removing the power ICs
(See Fig.13, 14)
Prior to performing the following procedures, remove
the top cover, and rear panel.
Disconnect the wire from the connector CN201 on
the amplifier board.
Disconnect the amplifier board from the connector
CN212 on the main board.
Disconnect the amplifier board from the wire
connected to the connector CN231 and CN241 on
the main board.
Disconnect the screws marked G attaching the earth
wire and the amplifier board on the fan bracket.
Disconnect the four screws Hattaching the amplifier
board on the body.
1.
2.
3.
4.
5.
Removing the amplifier board
(See Fig.11, 12)
1.
2.
3.
Fig.11
Fig.12
Fig.14
Fig.13
Amplifier board
rear side
Heat sink
II
Power ICs solder points
Heat sink
Fook
Fook
Amplifier board
Tie
band
G
H
CN231
CN241
CN212
Main
board
Power ICs
DSP
board
Amplifier board
CN201
CN612
CN212
CN231
CN241
RX-DV5RSL
1-8
Prior to performing the following procedures, remove
the top cover, rear cover and DSP board.
Pull up the two plastic rivet attaching the DVD / CD
unit dust proof cover.
Remove the DVD / CD unit dust proof cover
attaching on the main board.
Remove the three screws marked Jattaching the
DVD / CD unit.
Remove the bracket marked aattaching on the DVD
/ CD unit.
Disconnect the connectors CN512 and CN513 on
the main board.
1.
2.
3.
4.
5.
Removing the DVD / CD unit
(See Fig.15)
Prior to performing the following procedures, remove
the top cover, rear cover, video board, DSP board,
amplifier board, S-video board and fan bracket.
If necessary, cut off the tie band fixing the harness.
Disconnect the card wire from the connector CN115
on the power supply board.
Disconnect the harness connected to the connector
CN111 on the power supply board.
Remove the four screws marked Lattaching the
power supply board on the body.
Unsolder the solder points at the three harnesses
connected to the power supply board.
1.
2.
3.
4.
5.
Removing the power supply board
(See Fig.17)
Prior to performing the following procedures, remove
the top cover, rear cover, video board, DSP board,
amplifier board and S-video board.
If necessary, cut off the tie band fixing the harness.
Remove the two screws marked Kattaching the fan
bracket on the body.
Remove the harness bands fixing the harness on the
fan bracket.
Disconnect the connector CN122 on the main board.
1.
2.
3.
4.
Removing the fan bracket (See Fig.16)
Fig.15
Fig.16
J
CN512
CN513
Dust proof
cover
J
DVD
/ CD
unit
Main
board
Power
supply
board
Fan
bracket K
Harness bands
CN122
CN111
Fig.17
Power
supply
board
L
L
CN121
CN111
CN115
CN121
CN115
CN122
Tie
band
Solder
points
Main
board
Bracket a
Plastic
rivet
1-9
RX-DV5RSL
Prior to performing the following procedure, remove
the top cover and rear panel.
Disconnect the harness connected to the connector
CN101 on the power / fuse board (If necessary, cut
off the tie band fixing the harness on the side of the
base chassis).
Unsolder the power cord and other harnesses
connected to the power / fuse board.
Remove the two screws marked Nattaching the
power / fuse board on the body.
1.
2.
3.
Removing the power / fuse board
(See Fig.19)
Prior to performing the following procedures, remove
the top cover and rear panel.
If necessary, cut off the tie band fixing the harness.
Disconnect the harness from the connector CN101
on the power / fuse board.
Disconnect the harness from the connectors CN111
and CN121 on the power supply board and main
board respectively.
Unsolder the three harnesses connected to the
power supply board.
Remove the four screws marked Mattaching the
power transformer on the body.
1.
2.
3.
4.
5.
Removing the power transformer
(See Fig.18, 19)
Prior to performing the following procedures, remove
the top cover, rear cover, front panel assembly and
power supply board.
Disconnect the harness connected to the connector
CN291 on the main board (If necessary, remove the
amplifier board and fan bracket).
Remove the screw marked O attaching the
headphone board on the body.
1.
2.
Removing the headphone board
(See Fig.20)
Fig.18
Fig.19
M
Solder
points
M
Power / Fuse board
Power cord
Power
transformer
PW102
PW101
Power / Fuse board
Power
transformer
CN101
PW103
Power
supply
board
CN121
CN111
Tie
band
Solder
points
Fig.20
O
Headphone
board
Headphones
jack
CN291
Main
board
Amp.
board
N
N
RX-DV5RSL
1-10
Prior to performing the following procedures, remove
the top cover and front panel assembly.
Remove the two screws marked Rattaching the
power switch board.
Remove the eight screws marked Sattaching the
system control board.
Remove the two screws marked Tattaching the lens
cover.
Pull out the lens and indicator board.
(If necessary, unsolder the FW701, FW702.)
Remove the two screws marked Uattaching the
select board.
Remove the three screws marked Wattaching the
control board.
1.
2.
3.
4.
5.
6.
Removing each board connected to the
rear side of the front panel
(See Fig.23)
Prior to performing the following procedures, remove
the top cover, rear panel, video board, DSP board
and video select board.
Disconnect the card wire from the connector CN301
on the main board.
Remove the two screws marked Pattaching the
tuner board on the body.
1.
2.
Removing the tuner board
(See Fig.21)
Prior to performing the following procedures, remove
the top cover, rear panel, video selector board, DSP
board, video select board, amplifier board, DVD /
CD unit and tuner board.
Disconnect the card wire from the connectors CN114
CN125 on the main board.
Disconnect the wire from the connectors CN121,
CN122 and CN291 on the main board.
Remove the five screws marked Qattaching the
main board on the body.
1.
2.
3.
Removing the main board
(See Fig.22)
Fig.22
Fig.21 P
Tuner
board
Main
board
CN301
CN122
CN125
CN121
CN291
CN114
Q
Main board
Fig.23
System control board
Power switch
board
RS T
ULens cover
Indicator
board
Select board
Control board
W
Front panel