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JVC VS-DT6 User manual

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VS-DT6
No.21104
May. 2002
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
SERVICE MANUAL
Contents
Safety precautions
Preventing static electricity
Important for laser products
Disassembly method
Flow of functional operation
until TOC read
1-2
1-3
1-4
1-5
1-15
1-16
1-17
1-17
1-18 29
Error code
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
VS-DT6
Area suffix
UP ---------------------------- Korea
CA-VSDT6SP-VSDT6 SP-VSDT6
COMPACT COMPONENT SYSTEM
COMPACTCOMPONENT SYSTEM
2
8
STANDBY/ON
PLAYMODE
REPEAT
FM MODE
TREBLEBASS
SET
CANCEL
SLEEPDIMMERDISPLAYFM/AM
AHB PRO
CLOCK
/TIMER OPEN/
CLOSE
VOLUME
MD/AUX
13
6
9
10
10
7
45
+
VS-DT6
1-2
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
VS-DT6
1-3
Conductive material
(conductive sheet) or iron plate
(caption)
Anti-static wrist strap
Short land
CN601
CD servo board
Flexible wire
5. Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the CD pickup unit.
Apply solder to the short land before the flexible wire is disconnected
from the connector on the CD pickup unit.
(If the flexible wire is disconnected without applying solder, the CD
pickup may be destroyed by static electricity.)
In the assembly, be sure to remove solder from the short land after
connecting the flexible wire.
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
Preventing static electricity
1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
2. About the earth processing for the destruction prevention by static electricity
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it
before placing the traverse unit (optical pickup) on it.
2-1 Ground the workbench
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
3. Handling the optical pickup
1.
2.
Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
Remove solder of the short land on the flexible wire after replacing the optical pickup. For specific details, refer
to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit.
Be careful not to take too long a time when attaching it to the connector.
Handle the flexible wire carefully as it may break when subjected to strong force.
It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
4. Handling the traverse unit (optical pickup)
1.
2.
3.
4.
VS-DT6
1-4
Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso
säteeseen.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
!
CAUTION
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
ADVARSEL: Usynlig laser-
stråling ved åbning, når
sikkerhedsafbrydere er ude
af funktion. Undgåudsæt-
telse for stråling. (d)
VARNING: Osynlig laser-
strålning när denna del är
öppnad och spärren är
urkopplad. Betrakta ej
strålen. (s)
CAUTION: Invisible laser
radiation when open and
interlock failed or defeated.
AVOID DIRECT EXPOSURE
TO BEAM. (e)
VARO: Avattaessa ja
suojalukitus ohitettaessa
oleta lttiina näkymättö-
mälle lasersäteilylle.
Älä katso
säteeseen. (f)
ADVARSEL: Usynlig laser-
stråling ved åbning, når
sikkerhedsafbrydere er ude
af funktion. Undgåudsæt-
telse for stråling. (d)
VARNING: Osynlig laser-
strålning när denna del är
öppnad och spärren är
urkopplad. Betrakta ej
strålen. (s)
CAUTION: Invisible laser
radiation when open and
interlock failed or defeated.
AVOID DIRECT EXPOSURE
TO BEAM. (e)
VARO: Avattaessa ja
suojalukitus ohitettaessa
oleta lttiina näkymättö-
mälle lasersäteilylle.
Älä katso
säteeseen. (f)
VS-DT6
1-5
Fig.1
Fig.2
Fig.3
A
B
Top panel
Bottom panel
Bottom panel
bb
a
Top panel
Front panel assembly
Disassembly method
<Main body section>
Removing the bottom panel
(See Figs. 1 and 2.)
1.
2.
3.
From the rear side of the main body, remove the
three screws Aattaching the bottom panel.
From the bottom side of the main body, remove the
two screws Battaching the bottom panel.
Remove the bottom panel in an upward direction.
1.
2.
Slide the top panel toward the rear (direction of the
arrow), disengage it from the engagement sections
aof the front panel assembly and engagement
sections bof the bottom chassis.
Remove the top panel in an upward direction.
Removing the top panel (See Fig. 3.)
Remove the bottom panel.
VS-DT6
1-6
Fig.4
Fig.5
Fig.6
CD mechanism
assembly
CN802
LED board
Push button
C
C
F
E
C
Claw c
Claws d
CN171 CN182
Wire holder
Bottom chassis
Front panel assembly
Claws d
Main board
Tie band
CN183
CN106
Hole on
the bottom chassis Front panel assembly
D
[Reference]
Before attaching the front panel assembly,
pass the card wire of the front panel assembly
through the hole on the bottom chassis.
After attaching the front panel assembly,
bundling the card wire and wires of the front
panel assembly using a wire holder and tie
band.
Removing the CD mechanism
assembly (See Fig. 4.)
1.
2.
3.
4.
From the top side of the main body, disengage the
claw cof the CD mechanism assembly and then
remove the push button.
Remove the five screws C, screw Dand screw E
attaching the CD mechanism assembly.
Disconnect the wire from connector CN802 on the
LED board.
Remove the CD mechanism assembly in an
upward direction.
Removing the front panel assembly
(See Figs. 5 and 6.)
1.
2.
3.
4.
5.
6.
Remove the tie band bundling the wires of the front
panel assembly.
Disconnect the wires from connectors CN106 and
CN182 on the main board.
Disconnect the card wires from connectors CN171
and CN183 on the main board.
Remove the wire holder holding the card wire of
the front panel assembly.
From the front side of the main body, remove the
two screws Fattaching the front panel assembly.
Disengage the claws dof the front panel assembly
from the bottom chassis and then remove the front
panel assembly in the direction of arrow.
Remove the bottom panel.
Remove the top panel.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
VS-DT6
1-7
Fig.7
Fig.8
CN101
CN111
Tie band
Tie band
CN102
Speaker board
Tuner board
Rear panel
AM antenna
terminal
FM antenna
terminal
HG
G
Speaker terminal Digital out terminal
CD mechanism
assembly wire
Notch
Bottom chassis
Main board
[Reference]
After connecting the wires to the speaker
board, bundle them using a tie band.
Insert the CD mechanism assembly wire into
the notch on the bottom chassis. (See Fig. 7.)
Removing the tuner board
(See Figs. 7 and 8.)
1.
2.
3.
Disconnect the card wire from connector CN111 on
the main board.
From the rear side of the main body, remove the
two screws Gattaching the FM/AM antenna
terminals on the tuner board.
Take out the tuner board from the bottom chassis.
Removing the speaker board
(See Figs. 7 and 8.)
1.
2.
3.
4.
Remove the tie bands bundling the wires on the
speaker board.
Disconnect the wires from connectors CN101 and
CN102 on the speaker board.
From the rear side of the main body, remove the
three screws Hattaching the speaker/digital out
terminals on the speaker board.
Take out the speaker board from the bottom
chassis.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
VS-DT6
1-8
Fig.9
Fig.10
Fig.11
Wire clamp
Wire holder
Earth wire
Main board
CN191
CN194
CN192
CN181 Power amplifier
board
K
L
K'J
Main board
P
Power amplifier
board
Heat sink
Fan motor
CN192
CN193
Hook e
Hook e
Rear panel M
PN
N
Power transformer
K
Bottom chassis
[Reference] Attaching the main board
When attaching the screw K', attach the earth
wire of the main board at the same time.
When attaching the screw J, also attach the
wire holder together with it.
After connecting the wires to the connectors
CN192 and CN193 on the power amplifier
board, bundle them using wire holder.
[Reference]
It is not necessary to remove the wire from
the fan motor.
Removing the main board
(See Figs. 9 and 10.)
1.
2.
3.
4.
5.
6.
7.
Disconnect the wire from connector CN192 on the
power amplifier board.
Disengage the wire clamp bundling the wire of the
power transformer.
Disconnect the wires from connectors CN181,
CN191 and CN194 on the main board.
Remove the screw J, which retains the main board,
together with the wire holder.
Remove the two screws K, screw K' and screw L
attaching the main board.
Remove the two screws Mattaching the main
board and then remove the rear panel.
Take out the main board from the bottom chassis.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
Remove the front panel assembly.
Remove the tuner board.
Remove the speaker board.
Removing the power amplifier board
(See Fig. 11.)
1.
2.
Disconnect the wires from connectors CN192 and
CN193 on the power amplifier board.
Remove the two screws Nattaching the fan motor.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
3.
4.
Remove the two screws Pattaching the power
amplifier board.
Lift the power amplifier board, disengage the two
hooks efrom the heat sink of the main board and
take out the power amplifier board.
VS-DT6
1-9
Tie band
Fig.12
Fig.13
N
Q
Fan motor
Bottom chassis
Wire clamp
Main board
Treat the wire from the fan motor.
Power amplifier
board
Power transformer
CN191
CN194
CN192
CN181
Fan motor
Washers
[Reference]
After connecting the wires, bundling them
using a wire clamp and tie band.
[Reference]
After mounting the fan motor, treat the wire
from the fan motor as shown in fig. 12.
Removing the power transformer
(See Fig. 12.)
1.
2.
3.
4.
Disengage the wire clamp and tie band bundling
the wires of the power transformer.
Disconnect the wire from connector CN192 on the
power amplifier board.
Disconnect the wires from connectors CN191 and
CN194 on the main board.
Remove the two screws Qand two washers
attaching the power transformer.
Removing the fan motor
(See Figs. 12 and 13.)
1.
2.
Disconnect the wire from connector CN181 on the
main board.
From the right side of the main body, remove the
two screws Nattaching the fan motor.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
Remove the front panel assembly.
VS-DT6
1-10
Fig.14
Fig.15
Fig.16
Fig.17
Fig.18
Fig.19
W
Door motor
Stop washer
Washer
Open/close
board
Gear 2
Switch board
Door motor assembly
Front panel assembly
(Back side)
Clutch assembly
X
Y
T
S
R
Front panel assembly
(Back side) Rod gear assembly
f
Front base
Moving panel assembly
g
hh
Moving base
Hole
Front board
i
Card wire
Moving panel
Door motor assembly
Front base
Y'
Wire
<Front panel assembly section>
Removing the switch board
(See Fig. 14.)
From the back side of the front panel assembly,
remove the four screws Rattaching the switch
board.
Remove the bottom panel.
Remove the top panel.
Remove the CD mechanism assembly.
Remove the front panel assembly.
Removing the front board
(See Figs. 16 to 19.)
[Reference]
Before attaching the moving base, pass the
card wire of the front board through the hole
on the moving base. (See Fig.18.)
When attaching the screw Y', attach the wire
at the same time.
1.
2.
From the back side of the front panel assembly,
remove the two screws Sattaching the door motor
assembly.
Remove the screw Tattaching the open/close
board of the door motor assembly.
Removing the open/close board
(See Figs. 14 and 15.)
1.
2.
3.
Remove the stop washers attaching the clutch
assembly and gear 2.
Remove the clutch assembly, washer and Gear 2.
Remove the two screws Wattaching the door
motor.
Removing the door motor (See Fig. 15.)
Remove the door motor assembly.
1.
2.
3.
4.
5.
6.
7.
While widening section fof the front base in the
direction of the arrow, remove the rod gear
assembly.
Slide the moving panel assembly all the way in the
direction of the arrow.
While slightly widening sections gtoward the front,
take out the moving panel assembly in the direction
of the arrow.
Remove the two screws Xattaching the moving
base of the moving panel assembly.
Disengage the engagement sections hon the
inside of the moving base and at the inside of the
moving panel assembly and remove the moving
base.
Remove the screw Yand screw Y' attaching the
front board.
Disengage the claws iof the moving panel and
remove the front board.