KAESER KOMPRESSOREN SIGMA CONTROL SMART MOBILAIR M82 User manual

Operator Manual
Portable Rotary Screw Compressor
MOBILAIR M82 SIGMA CONTROL SMART
No.: 901783 08 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. [phone] • Fax [phone]
www.kaeser.com

Original instructions
/KKW/M82 2.08 en Z1 SBA-MOBILAIR
20220308 110737

1 Regarding this Document
1.1 Using this document ......................................................................................................... 1
1.2 Further documents ........................................................................................................... 1
1.3 Copyright .......................................................................................................................... 1
1.4 Symbols and labels .......................................................................................................... 1
1.4.1 Warnings ............................................................................................................. 1
1.4.2 Potential damage warnings ................................................................................ 2
1.4.3 Other alert notes and their symbols .................................................................... 3
2 Technical Data
2.1 Nameplate ........................................................................................................................ 4
2.2 Vehicle identification number ........................................................................................... 4
2.3 Options – options label ..................................................................................................... 4
2.3.1 Compressed Air treatment devices ..................................................................... 5
2.3.2 Tool lubricator ..................................................................................................... 5
2.3.3 Compressed air distributor .................................................................................. 5
2.3.4 Low temperature equipment ............................................................................... 6
2.3.5 Equipment for fire hazard areas ......................................................................... 6
2.3.6 Automatic engine start/stop ................................................................................ 6
2.3.7 GSM/GPS unit .................................................................................................... 6
2.3.8 Lighting ............................................................................................................... 6
2.3.9 Generator ............................................................................................................ 7
2.3.10 Closed floor pan .................................................................................................. 7
2.3.11 Anti-theft device .................................................................................................. 7
2.3.12 Pedestrian protection .......................................................................................... 7
2.4 Machine (without options) ................................................................................................ 7
2.4.1 Sound pressure level .......................................................................................... 7
2.4.2 Tightening torque ................................................................................................ 8
2.4.3 Ambient conditions ............................................................................................. 9
2.4.4 Additional specifications ..................................................................................... 9
2.5 Chassis ............................................................................................................................ 9
2.5.1 Chassis options .................................................................................................. 9
2.6 Machines with stationary frame design ............................................................................ 9
2.6.1 Weight of machines with stationary frame design .............................................. 9
2.7 Compressor ...................................................................................................................... 10
2.7.1 Working gauge pressure and volumetric flow rate .............................................. 10
2.7.2 Compressed air outlet ......................................................................................... 10
2.7.3 Safety valves ...................................................................................................... 10
2.7.4 Temperature ....................................................................................................... 10
2.7.5 Cooling oil recommendation ............................................................................... 11
2.7.6 Cooling oil charge ............................................................................................... 12
2.8 Engine .............................................................................................................................. 12
2.8.1 Engine specification ............................................................................................ 12
2.8.2 Oil recommendation ............................................................................................ 13
2.8.3 Fuel recommendation ......................................................................................... 14
2.8.4 Engine coolant recommendation ........................................................................ 15
2.8.5 Fluid volumes ...................................................................................................... 16
2.8.6 Batteries .............................................................................................................. 16
2.9 Options ............................................................................................................................. 17
2.9.1 Air treatment options ........................................................................................... 17
2.9.2 Low temperature equipment ............................................................................... 18
2.9.3 Auxiliary electrical systems ................................................................................. 18
2.9.4 Generator ............................................................................................................ 19
2.9.5 GSM/GPS unit .................................................................................................... 21
Contents
No.: 901783 08 USE
Operator Manual Portable Rotary Screw Compressor
MOBILAIR M82 SIGMA CONTROL SMART i

3 Safety and Responsibility
3.1 Basic instructions ............................................................................................................. 22
3.2 Specified use .................................................................................................................... 22
3.3 Incorrect Use .................................................................................................................... 22
3.4 User's Responsibilities ..................................................................................................... 22
3.4.1 Observe statutory and universally accepted regulations .................................... 22
3.4.2 Determining personnel ........................................................................................ 23
3.4.3 Complying with inspection schedules and accident prevention regulations ....... 23
3.4.4 Taking the machine for general inspection ......................................................... 24
3.4.5 Documenting the mileage of the machine as trailer ........................................... 25
3.5 Dangers ............................................................................................................................ 25
3.5.1 Safely dealing with sources of danger ................................................................ 25
3.5.2 Safe machine operation ...................................................................................... 28
3.5.3 Organizational Measures .................................................................................... 31
3.5.4 Danger areas ...................................................................................................... 32
3.6 Safety devices .................................................................................................................. 32
3.7 Safety signs ...................................................................................................................... 32
3.8 Noise control requirements .............................................................................................. 37
3.9 Generator operation ......................................................................................................... 38
3.9.1 Comply with the protective measures against dangerous electric current ......... 38
3.9.2 Safe generator operation .................................................................................... 38
3.9.3 Connecting extension cables .............................................................................. 38
3.9.4 Do not exceed the maximum supply system load .............................................. 39
3.9.5 Perform regular generator inspections ............................................................... 39
3.10 Emergencies .................................................................................................................... 39
3.10.1 Correct actions in the event of a fire ................................................................... 39
3.10.2 Treating injuries from handling operating fluids/materials .................................. 40
3.11 Warranty ........................................................................................................................... 40
3.11.1 Noise emissions warranty ................................................................................... 41
3.12 Identifying the effects of improper modifications .............................................................. 41
3.13 Environmental protection ................................................................................................. 42
4 Design and Function
4.1 Bodywork ......................................................................................................................... 43
4.2 Machine layout ................................................................................................................. 44
4.3 Machine function .............................................................................................................. 45
4.4 Operating modes and control mode ................................................................................. 47
4.4.1 Machine operating modes .................................................................................. 47
4.4.2 MODULATING control ........................................................................................ 47
4.5 Safety devices .................................................................................................................. 48
4.5.1 Monitoring functions with shut-down ................................................................... 48
4.5.2 Further safety devices ........................................................................................ 48
4.5.3 Battery isolating switch ....................................................................................... 49
4.6 SIGMA CONTROL SMART control panel ........................................................................ 49
4.7 Exhaust gas after-treatment ............................................................................................. 50
4.7.1 Engine optimisation ............................................................................................ 51
4.7.2 Exhaust gas treatment system ........................................................................... 51
4.8 Options ............................................................................................................................. 52
4.8.1 Air treatment options ........................................................................................... 53
4.8.2 Auxiliary electrical systems ................................................................................. 57
4.8.3 Low temperature equipment options .................................................................. 57
4.8.4 Options for operating in fire hazard areas .......................................................... 58
4.8.5 Generator option ................................................................................................. 58
4.8.6 Start/stop/automatic options ............................................................................... 61
4.8.7 GSM/GPS unit .................................................................................................... 61
Contents
ii
Operator Manual Portable Rotary Screw Compressor
MOBILAIR M82 SIGMA CONTROL SMART No.: 901783 08 USE

4.8.8 Transport options ................................................................................................ 62
4.8.9 Frame design options for stationary machines ................................................... 62
4.8.10 Closed floor pan option ....................................................................................... 62
4.8.11 Pedestrian protection option ............................................................................... 63
5 Installation and Operating Conditions
5.1 Ensuring safety ................................................................................................................ 64
5.2 Installation conditions ....................................................................................................... 64
5.3 Machine with stationary frame structure .......................................................................... 65
6 Installation
6.1 Ensuring safety ................................................................................................................ 66
6.2 Reporting Transport Damage ........................................................................................... 66
6.3 Perform regular maintenance on the chassis ................................................................... 66
6.4 Installing a machine with stationary frame superstructure on a truck platform ................ 66
6.5 Have the «Remote ON Contact» of the automatic start/stop system connected ............. 67
6.6 Electrical connection of the battery charger ..................................................................... 67
7 Initial Start-up
7.1 Ensuring safety ................................................................................................................ 68
7.2 Before initial start-up (or recommissioning) ...................................................................... 68
7.2.1 Instructions to be observed before commissioning or recommissioning ............ 68
7.2.2 Special measures for recommissioning after storage ......................................... 69
7.3 Checking installation and operating conditions ................................................................ 69
7.4 Low-temperature operation (winter) ................................................................................. 70
7.4.1 Jump starting the machine .................................................................................. 70
7.4.2 Starting up low-temperature equipment .............................................................. 72
7.5 Commissioning electrical equipment ................................................................................ 73
7.6 Activating the generator ................................................................................................... 73
7.6.1 Checking the generator ...................................................................................... 73
8 Operation
8.1 Ensuring safety ................................................................................................................ 76
8.2 Starting and stopping ....................................................................................................... 77
8.2.1 Follow the brief operating instructions ................................................................ 78
8.2.2 Commissioning the machine ............................................................................... 79
8.2.3 Starting the machine ........................................................................................... 80
8.2.4 Setting the compressed air discharge pressure ................................................. 81
8.2.5 Shutting down the machine ................................................................................ 83
8.2.6 Shutting down in an emergency ......................................................................... 85
8.3 Confirming alarm and warning messages ........................................................................ 85
8.3.1 Confirming alarm messages ............................................................................... 85
8.3.2 Confirming warning messages ........................................................................... 86
8.4 Operating the options ....................................................................................................... 86
8.4.1 Operating the machine with the “Automatic start/stop" option ............................ 86
8.4.2 Operating the tool lubricator ............................................................................... 88
8.4.3 Using the low-temperature equipment ................................................................ 90
8.4.4 Bypassing and activating the heat exchanger .................................................... 90
8.4.5 Generator operation ............................................................................................ 93
8.5 Cleaning the machine after operation .............................................................................. 94
8.6 Refuelling the machine ..................................................................................................... 95
8.6.1 Use the correct type of fuel ................................................................................. 95
8.6.2 Filling the fuel tank at a pump by means of a refuelling nozzle .......................... 97
8.6.3 Filling the fuel tank on a construction site by means of a canister ..................... 98
9 Fault Recognition and Rectification
9.1 Basic instructions ............................................................................................................. 99
Contents
No.: 901783 08 USE
Operator Manual Portable Rotary Screw Compressor
MOBILAIR M82 SIGMA CONTROL SMART iii