Kaindl SSG 600-M-LF User manual

OPERATING INSTRUCTION
FOR SAW SHARPENING MACHINE
SSG 600-M-LF/A-DC
Original operating manual
Please keep for future use!
Kaindl-Schleiftechnik REILING GmbH, Remchinger Str. 4, D-75203 Königsbach-Stein, Germany
Tel.: [phone], Fax.: [phone], Internet: www.kaindl.de, E-Mail: [e-mail]

CONTENT
EC-Declaration of conformity           3
Technical description           4
Basic version / Special accessories 4
Directed use / Predictable wrong application        5
General safety advice           5
Duty of taking care by the user          6
Transport / Dimensions and weight         6
Demands for the operating personnel         7
Set up 7
Table version / Version with machine stand        7
Environmental conditions for set up         7
Mounting and handling of the automatic / Description of components   8
Connection of the automatic / Maintenance unit 8
Start up     9
Operation              9
HSS-Saw blades / Carbide tipped saw blades9
Selection of transport finger         10
Basic adjustment of saw blades         10
Fixation of saw blade (only for automatic version)      10
Adjustment of inside tooth          11
Test run of automatic           12
Grinding of inside tooth / Finish of the grinding operation    12
Adjustment and grinding of outside tooth        13
Checking of defects / Exhaust / Cleaning and dressing of grinding wheel   14
Change of grinding wheel / Mounting on grinding wheel support /
Dispose of grinding wheel         15
Drawing of machine           16
Maintenance            22
Cleaning and greasing          22
Repairs / Warranty          22
Dispose of the machine          22
Basic adjustment of the end precision switch      23
Basic adjustment automatic control SSG 600-A-DC      24
Adjustment of the SSG 600 A-DC        25
Diagnostic function of the control for end precision switch    26
Universal pump cooling (Optional)        26
Description of the pump cooling / Basic information of cooling lubricants   27
Electrical wiring diagram SSG 600 A-LF-DC      28
Accessories SSG 600 A-DC         29
Spare parts list SSG 600 A-DC        30
2

EC-DECLARATION OF CONFORMITY
The manufacturer:     Kaindl-Schleiftechnik
        Reiling GmbH
        Remchinger Straße 4
        75203 Königsbach-Stein
Germany
declares that the machine Saw blade sharpening machine
described herein:      Type: SSG 600-A-DC

Refers to the safety and health requirements EC-Machine instruction (2006/42/EC)
of the following EC instructions:    EC-Instruction EMV (2004/108/EC)

Applied harmonised norms:
 EN ISO 12100-1; EN ISO 12100-2; EN ISO 13857; EN ISO 13732-1;
 EN 61029-1; EN 60204 Part 1; EN 61000-6-1; EN 61000-6-2;
 EN 61000-6-3; EN 61000-6-4
Changes in design, which affect the technical data, listed in this operation manual
and the directed use, therefore change the machine substantially, make this
declaration invalid!
The documents were compiled by:    Reinhard Reiling

        Kaindl-Schleiftechnik
        Reiling GmbH
        Remchinger Straße 4
        75203 Königsbach-Stein
3

1. TECHNICAL DESCRIPTION
1.1 BASIC VERSION
Range:    100-600 mm saw blade diameter
Saw blade boring hole:   20/25/30/32/35/40/50/70/75, Special size upon request
Grinding wheel specification: Diamond grinding wheel D64 150 x 6 x 2 x 20
Adjustment of porting arm:  stepless 0-180°
Adjustment of motor:  stepless 0-270°
Grinding motor:    Voltage 230V / 50 Hz, Output 0,18 Kw,
     Revolutions 2850 RPM
Total energy absorption:  230 Watt, ready for connection CEC-plug device 5-poles
Determined sound pressure Emissions-Sound pressure level at working place as per
level as per    DIN EN ISO 11204: 77 dB/A +/- 2 dB/A working with
DIN EN ISO 3744:   automatic by sharpening by use of corundum grinding
     wheel sharpening a HSS saw blade Ø 460 mm
Weight:     net 50 Kg
Dimension:    LxWxH 520 x 600 x 400 mm
Only for SSG-Automatic: Control electro-pneumatic 110-240 Volt 50 / 60 Hz;
     complete for air pressure 5 bar medium (oil free)
       including maintenance unit
4
1.2 SPECIAL ACCESSORIES
Diamond grinding wheel: Grit D76, Dimension 150 x 5 x 3 x 20 mm
Machine stand:   Base 450 x 350 mm, 680 x 710 mm
Coolant system:    pump cooling (see page 27)
Weight:     netto 120 Kg
Dimension L x W x H:  680 x 710 x 1300 mm
Industrial dust exhaust,
Filter Kat. M:    3600l/min, 230V / 50 Hz, 1450 W
     only for dry grinding
Automatic
(for SSG 600-Manual):   Control electro-pneumatic 110-240 Volt 50 / 60 Hz;
     complete for air pressure 5 bar medium (oil free) 
     including maintenance unit
Technical modification may be done without notification!

• Electrical connection only by an electrician.
• Only in dry rooms.
• While grinding always wear your safety glasses.
• Only use original Kaindl grinding wheels, which correspond the norms
 EN 12413 or EN 13236. The grinding wheel must be approved for the speed of
 the grinding spindle.
• As the conic pressure level, when sharpening HSS saw blades, may get up to
 83 dB/A, we propose wearing an ear protection.
• Carbide tipped circular saw blades are only allowed to sharpen with a dust
 exhaust. The diameter of the exhaust plug is 36 mm. An exhaust power of
 3000 l/min is sufficient.
• For carbide tipped circular saw blades with cobalt an additional exhaust filter
 cat. M is recommended.
• Let run grinding wheel always downwards.
• The mounting of the retrofit kit is only allowed at Kaindl company.
• Changes of the electrical equipment are only allowed with the agreement of the
 manufacturer and have to be done by an electrician.
• Grinding by use of cooling liquid, only with agreement of the manufacturer.
• Residual risk: By using the automatic, neglectable squeezes on the transport
 mechanism may occur.
4. GENERAL SAFETY ADVICE
5
2. DIRECTED USE
The saw blade sharpening machine SSG 600-M-LF and SSG 600-A-DC is exclusively
determined for sharpening of HSS and carbide tipped circular saw blades with range of
Ø 100-600 mm which having a clear geometric tooth shape. For sharpening of carbide
tipped saw blades an exhaust is recommended (see chapter "Exhaust").
For other operations, as listed here, the machine is not destined for - and goes to
unauthorized use! The directed use includes also reading this operation manual, as well
as keeping all containing cirections of use - especially the safety information.
In case the saw blade sharpening machine is not used as per intended purpose, a save
operation cannot be granted. For all material- and personal damages, arising by not
intended use, not the manufacturer, but the operator of the saw blade sharpening
machine is responsible.
3. PREDICTABLE WRONG APPLICATION
The use as a table machine for manually guided grinding of workpieces, such as chisel,
sheet metal, screwsdriver, etc. is not allowed!

5. DUTY OF TAKING CARE BY THE USER
The saw blade sharpening machine SSG 600 has been designed and constructed under
consideration of an endgangering analysis and careful selection of observed harmonized
norms, as well as further technical specifications.
This safety can only be achieved in daily work, when all necessary steps are taken. It is
the duty of taking care by the user to plan and control these steps.
The user has to take care that:
• The machine is used as directed (see chapter "Technical description")
• The machine is used in flawless workable condition, especially that the safety
 installations are checked
• protective goggles must be used and when the noise level in the workplace
 85 dB / A may get up to wearing a ear protection
• The operation manual is always to be kept in a readable condition, complete and
 available near the machine
• All safety and warning instructions are not to be removed from the machine and
 kept readable
6. TRANSPORT
The machine is delivered in a carded- or wooden box on a pallet. The transportation
should be done in vertical position, if possible to the final place of set up.
The machine must be checked for transport damage before starting up!
In case of damages (visible from the outside or not), please immediately contact your
forwarder to record the damage.
ATTENTION! The period for claims is very short!
DIMENSION AND WEIGHT
Table version:
Dimension L x W x H: 520 x 600 x 400 mm   Net weight: 50 Kg
Version with machine stand:
Dimension L x W x H: 680 x 710 x 1300 mm  Net weight: 120 Kg
6

7
7. DEMANDS OF THE OPERATING PERSONNEL
The performance, precision and lifetime of a machine, depends among other factors, also
from the set up.
The machine is provided with a corrosion protection, this cover should be removed before
use. The plank parts should be oiled slightly.
When setting up, please pay attention, that the machine is fix, vibration free in an optimal
working height (80-85 cm working table height for the table version and 83 cm with
machine stand) to grant a perfect operation of the machine.
8. SET UP
The saw blade sharpening machine SSG 600 may only be used by persons who are
familiar with this manual are allowed to work with this machine. In each case a safety
goggle and ear protection should be placed near the machine.
After unpacking, glue the felt hats on the cast iron feet of the base plate.
The advantages are, the machine is lined up within a few minutes on a table or working
table and no vibration will appear.
9. TABLE VERSION
After unpacking, place the machine stand with door side in front and put the tub on the
stand (fixation borings for the automatic box on the left).
Place the machine inside the tub (2 persons will be needed).
Now the saw blade sharpening machine is screwed up with the tub and the machine
stand on the cast iron feet of the base plate.
10. VERSION WITH MACHINE STAND
Only for dry rooms, from +5 to +50° Celsius, max 90% humidity not condensing.
11. ENVIRONMENTAL CONDITIONS FOR SET UP

12. FIXATION AND MOUNTING DIRECTION
OF THE AUTOMATIC
12.1 DESCRIPTION OF COMPONENTS
8
See picture on page 16 and 17:
• Picture 1/15 - Transport cylinder
• Picture 1/16 - End position switch for transport cylinder
• Picture 1/17 - Support for transport cylinder
• Picture 1/18 - Adjustment arm for transport cylinder
• Picture 2/44 - Fixation for grinding cylinder
• Picture 2/45 - Grinding cylinder
• Picture 2/46 - End position switch for grinding cylinder
Only possible at Kaindl company.
12.2 MOUNTING DIRECTION FOR AUTOMATIC
RETROFIT KIT
See picture on page 25:
• The coloured pipes connect correspondingly with coloured plugs
• Put the cable tree plug on the back of the control box
• Electric power euro plug (Picture 5/7)
• Air pressure connection (Picture 5/6)
12.3 CONNECTION OF CONTROL
• Use a maintenance unit with pressure reducing valve
• Bosch No. 0821 300 330 (included)
12.4 MAINTENANCE UNIT

12.5 STARTING UP
3 phase-version 400V (option)
Before connection with electric power, an electrician should check that your CEC-plug 5
poles (high power electric socket):
All 3 phases having power (400 V / 50 Hz) and the rotary is right side (as per DIN)
In case one phase has no electric power the grinding, motor of the SSG 600 will be
destroyed (the winding will burn out). In case, we will not replace under warranty. After
checking successfully the CEC-plug and socket 5 poles, connect the machine with
electric current.
Next connect with air pressure (only for SSG 600 automatic), therefore use the supply
maintenance unit and adjust the operation pressure to 5 - 5,5 bar (in this range, the
machine works at it's best). The air consumption is approx. 50 L/min.
9
13. OPERATION
The saw blades must be cleaned blank before sharpening.
Please use some steel wool with soap and warm water.
Only with a clean surface, a regular transport is granted!
14. GENERAL DIRECTIONS
HSS-circular saw blades: 
• Only to be sharpened with the supplied corundum grinding wheel
•  With this machine, a setting of the teeth is not possible
Carbide tipped circular saw blades:
• Only sharpen with a diamond wheel
• In order to keep the proportion of inside- and outside of teeth, please pay attention
 to the following: Re-sharpen the back of tooth only each 4-6 times. This means
 after having sharpened the inside tooth 4-6 times, then sharpened one time the
 back tooth.
• In the further sequel of this manual HSS circular saw blades will not be mentioned
 any further, as the complete adjustment is identical to carbide tipped - circular saw
 blades.

15. SELECTION OF TRANSPORT FINGER
10
In the original shipping version, the long transport finger unit is built in. The diameter is
aligned to mark 1. For saw blades with Ø 150 - 600 mm.
For saw blades having a Ø from 100 - 150 mm, the short transport finger unit has to be
mounted. In this case, please use mark 2. The transport finger unit has to be changed
completely.
16. BASIC ADJUSTMENT OF THE SAW BLADES
•Place support arm (Picture 1/9) to 0°
•Open fixing lever (Picture 2/58) for fixation unit (Picture 1/4)
•Open fixation screw (Picture 2/57)
•Open clamping lever screw (Picture 2/42)
•Open saw blade support (Picture 1/23)
ADVICE: For saw blades with diameter smaller than 200 mm use the smaller flange
(Ø 45 mm)
• Use the spacer ring, corresponding to the boring hole of your saw blade
• Place the saw blade on the arm (the inside of tooth must show to the left)
• Advance finger (Picture 2/33) place to middle of inside tooth, close fixation screw
(Picture 2/57)
• Adjust saw blade in order the advance finger support comes in contact with the
 stop dog (Picture 4/79) or adjust diameter as shown in (Picture 3/65)
• Close clamping screw (Picture 2/42)
• Place clamping unit (Picture 1/14) parallel to the opposite holder below and fix with
 lever. Pay attention, that the saw blade can still be turned by hand without force
FIXATION OF SAW BLADE
(ONLY SSG 600 A-DC AUTOMATIC)
Adjust knurled screw, depending on thickness of saw blade.
Pay attention, that the saw blade can still be turned by hand without force.

17. ADJUSTMENT OF INSIDE TOOTH
• Open motor fixation screw (Picture 2/39)
• Place motor graduation 0°. The grinding wheel must show to the right side.
• Open fixation of transport cylinder (Picture 2/51).
• Adjust the feed cylinder on the position rod side, in order the fixation lever is
 parallel to the outer edge of the saw blade and fix again.
• Transport the saw blade by using the feed lever (Picture 2/53) to the stop dog
 (Picture 4/79) Pay attention that the ball is pressed inside it's sleeve completely.
• Compress the cylinder and then move back the unit with feed lever (Picture 2/53)
 by adjusting how many teeth could be transported per feed. Now fix the cylinder
 with the clamping lever.
• To confirm of the advancing lever (Picture 2/53) against the stop (Picture 4/79) and
 drive back to the piston of transport cylinder completely retracted, control once
 more the desired number of teeth.
• Adjust angle of inside tooth as per the specification of the saw blade manufacturer
 with the fixation screw of the porting arm (Picture 2/50).
• Angle can be determined by moving the grinding wheel.
• Limit the grinding depth stop (Picture 3/70).
• Check the adjustments of grinding and transport manually.
11

18. TEST RUN OF THE AUTOMATIC
• Potentiometer Transport to graduation 3
• Potentiometer Schleifen to graduation 3
• Switch No. 1 to Belüften
• Switch No. 2 to Start
• Machine is running
• Check if the feed cylinder pushes the ball of the stop dog inside the sleeve
 completely (Picture 4/79)
• By adjusting the throttle valve, you can control faster or slower move-out of
 the feed cylinder
• By adjusting the throttle valve, you can control faster or slower move-in of
 the feed cylinder
• The adjustment of the potentiometer (Picture 5 transport) affect a change of the
 time-period between move-out and move-in of the feed cylinder
• Adjustment of grinding feed by the throttle valve, effects a faster or slower
 move-out of the grinding cylinder
• Adjustment of grinding feed by the throttle valve, effects a faster or slower
 move-in of the grinding cylinder
• The adjustment of the potentiometer (Picture 5 transport) effect a change of the
 time-period between move-out and move-in of the grinding cylinder
12
18.1 SHARPENING THE INSIDE TOOTH
• Press porting arm (Picture 1/9) against the stop dog (Picture 3/70)
• Adjust the grinding feed by use of the hand wheel (Picture 1/9)
18.2 FINISH OF THE GRINDING OPERATION
Motor off, both switches (Picture 5) set to stop and set up.

19. ADJUSTMENT AND GRINDING THE OUTSIDE TOOTH
• Open fixation screw of the motor (Picture 2/39).
• Turn the motor to position 0°, the grinding wheel must be on the left side.
• Open fixation screw (Picture 2/50), move porting arm (Picture 1/19) to the left and
 adjust at position: grinding the back of tooth, angle adjustment (Picture 1).
• Adjust the tooth, in the way, that the correct number of teeth are transported.
13
Alternating angle back of tooth Phase angle back of tooth
• Alternating- and phase angle are adjusted with the motor in relation to the motor
 scale (Picture 2).
DIRECTION!
• As the original angles for grinding the back of tooth, the alternating- and phase
 angles are often unknown, copy these angles from the tooth of saw blade. We
 propose you, to note these angles in a list (see picture Bild 1+2).
• Phase angle 45° below: grind over the back edge of the diamond coating
• Phase angle 45° upside: grind of the front edge of the diamond coating
Tooth distance
Grinding of
back of tooth
+25°
Alternating angle
inside tooth
Angle of inside tooth

• Check electrical main connection, rotation field as per DIN
• Press return current switch
• Check the electric wiring and plug on the back of the control box
• Potentiometer (Picture 5) on in position 0
• Throttle setback valves of the air pressure cylinders are closed
20. CHECKING OF DEFECTS
AUTOMATIC DOES NOT WORK
14
• Check pipe connections for their correct colour (Picture 5).
GRINDING- AND FEED CYLINDER
WORK AT SAME TIME
For a separate dust exhaust, we suggest one of the following dust exhaust types:
Description     Supplier    Filter class
SQ 450-3M    WAP cleaning systems GmbH   M
      89287 Bellenberg
ISA 15 K1-1     SORMA Paul Andrä KG   M
      73547 Lorch-Waldhausen
If necessary, you will need an adaptor (pipe connection 37 mm) for your suction.
21. EXHAUST
SEPARATE DUST EXHAUST
• Use the saw blade as support for the cleaning stone (Picture 6)
• The gap between the saw blade and the diamond wheel should
 need exceed 3 mm
• Start the motor and clean the diamond wheel with cleaning stone
22. CLEANING & DRESSING OF GRINDING WHEELS
CLEANING OF DIAMOND WHEEL
• Mount the grinding wheel dresser on the porting arm (Picture 9/82).
• Dress the wheel by twisting the grinding wheel dresser and move forward by use of
 the hand wheel (Picture 1/9).
DRESSING OF CORUNDUM GRINDING WHEEL

15
23. CHANGE OF GRINDING WHEEL
Dismount the grinding wheel cover (Picture 1/4) with allen key SW 2,5 (included), while
turning out the 3 screws (M4 x 12) and pull off the grinding wheel cover.
Now open the nut (SW 19) on the motor spindle, while holding the motor spindle with an
allen key (SW 6) in the centre.
After having tuned out the nut, pull the wheel together with the support from the motor
spindle. The mounting of the new wheel is made in the reverse sequence.
23.2 MOUNTING ON THE GRINDING WHEEL
Place the grinding wheel inside the dismantled grinding wheel support and don't forget
the cardboard for the grinding wheel.
(Cardboard - grinding wheel - cardboard).
Turn the flange nut by hand on the grinding wheel support.
Take the socket screw wrench (included) and tightly close the flange nut.
24. DISPOSING OF THE GRINDING WHEEL
Old grinding wheel can be disposed as "rest garbage".
Diamond wheels, whose body material is aluminium, give to aluminium scrap metal.
ATTENTION!
Never operate the SSG 600 without correctly mounted grinding wheel protection!
After changing the grinding wheel, a trial run of at least one minute is always to perform.
In unusual behavior, the machine is switched off!

16
DRAWINGS OF MACHINE
PICTURE 1

17
DRAWINGS OF MACHINE
PICTURE 2

18
DRAWINGS OF MACHINE
PICTURE 3

19
DRAWINGS OF MACHINE
PICTURE 4

20
DRAWINGS OF MACHINE
PICTURE 6
Reinigungsstein