Sumake ST-AH603R-Q User manual

SUMAKE PNEUMATIC TOOLS
190mm Vibration-Reduction
Air Hammer (Round) (Hex)
ST-AH603R-Q, ST-AH603H-Q
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Blow Per Minute
3,500 b.p.m.
Chisel Shank
Round 0.41”
Hex. 10mm
Barrel Length
190mm (7-1/2”)
Bore Dia.
19mm (3/4”),
Stroke Length
58mm (2-2/7”)
Air Consumption
14cfm(400 l/min)
Overall Length
242mm (9-1/2")
Air Inlet (PT)
1/4” (6.35 mm)
Air Hose (I.D.)
3/8” (10 mm)
Air Pressure
90 psi (6.3 bar)
Net Weight
2.2kg(4.85lb)
Noise and Vibration:
Vibration
EN ISO 28927-9
Noise
EN ISO 15744
Remark
No Load:
4.195 m/s²
Sound Pressure Level
No load: 95 dB(A)
Please always
wear ear
protector at
environment
noise level > 80
dB(A) due to
risk of impaired
hearing!
Sound power level
No load: 106 dB(A)
Uncertainty
K= 1.5 m/s²
Uncertainty
K= 3dB
ST-AH603R(H)-Q-S-2301C-STF

EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment： 190mm VIBRATION-REDUCTION AIR HAMMER (ROUND) (HEX)
Model/ Serial No.：ST-AH603R-Q, ST-AH603H-Q
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-4:2012
Name and Signature/Position Date and Place
2022/6/2
Mike Su – Managing Director Taipei, Taiwan
ST-AH603R(H)-Q-D-2301B-STF

ST-AH603R(H)-Q-I-2207A-ST
Foreword
SUMAKE is a manufacturer and exporter of air
tools since established. We have devote all our
efforts in improving quality and tools’ life. As
well as the noise and vibration of tools. Bring all
of you working efficiences, profits, and enjoy
using the tool is our principle.
Features
This air tool is a pneumatic tool that injects high
efficiency into manual chipping, riveting, breaking
of concrete and asphalt etc. Your care in handling
it is, however, important if performance is to be
realized over a long period of time. This booklet is
prepared to equip you with the knowledge
necessary to keep it on the job efficiently.
Operator‘s instruction
1. Cautions for Use
1-1 Air pressure
Maximum performance is displayed at the proper
sanding speed, obtainable at a gauge pressure of
6.2 bar. Range-wise, this is an air pressure from 5
to 7 bar (70 to 100 psi)
57
1-2 Air line
Use a 3/8“ air hose between the compressor and
the tool . Compressed air is cooled and its water
content separated, as soon as the air leaves the
compressor.
Tool
Nipple
Coupler Recoil
hose
Leader
hose
Oiler Regulator
Water
separation Air supply
Drain
daily
A portion of the water content, however, is
condensed in the piping, and can enter the tool
mechanism, and may cause trouble. So, install an
air filter and an oiler between the compressor and
the tool. Use a 3 HP or larger compressor for each
sander.
1-3 Air hose
Clean the hose with a blast of compressed air
before connecting the hose to air tool. This will
prevent both moisture and dust within the hose
from entering the tool and causing possible rust or
malfunction. To compensate for unusually long
hose (over 25 ft), the line pressure should be
increased accordingly.
Drainage
1-4 The approved eye protector, ear-muff,
mouth-muffle, and gloves should be worn when
operate this tool.
1-5 The working place shall be well ventilated.
1-6 Release the on-off device in the case of
energy supply failure.
2. Operation, Adjusting And Replacing
Method
2-1 Inserting a chisel
First disconnect the air horse from this tool. Insert
the desired chisel from the open end of the quick
change retainer so that the retainer could hold the
protuberance on the chisel shank. Secure the
retainer and the chisel to the gun body by screw
the retainer on the closed end in the clockwise
direction . Loose the retainer and the chisel from
the gun body by screw the retainer on the open
end in the reverse direction.
chisel
screw
out
screw
in gun body
retainer
2-2 On-off device
Please note that the tool never running unless the
insert tool is properly fixed on the gun body. To
operate this tool, just push the trigger, which is on
the grip, down. The tool continuously reciprocating
as one push the trigger down and it stops running as
the trigger is released.
For the sake of safety, put it on hanger or on a soft
flat pad when not in use.
2-3 Replace and adjusting
There is no user serviceable part inside this tool.
Please send the tool to a qualified personnel or our
service section to repair or/and replace worn parts.
3. Maintenance
3-1 Lubrication
Before connecting the hose , apply 4 or 5 drops of
SAE #10 spindle oil at the air inlet. Use of a thicker
oil can lead to reduced performance or malfunction.
If a thicker oil is used by accident, wipe it away
immediately. Also, every 3 or 4 hours of operation,
oiling is necessary.
3-2 Storage
Avoid storing the tool in a location subject to high
humidity. If the tool is left as it is used , the residual
moisture inside the tool can cause rust. Before
storing and after operation, oil the tool at the air
inlet with spindle oil and run it for a short time.
3-3 Disposal
If the tool is too seriously damaged to be used
anymore, drop it in a resource recycling can. Never
drop it into fire.
3-4 Ordering service Parts
For further operational and handling information or
for replacement of parts and components, contact
the sale agent from whom you purchased the tool or
the service division of our company.
*In ordering parts and components, give each part
number, name and quantity.
Warning
1. This tool is not insulated for coming into contact
with electric power source.
2. It is forbidden to use this tool in explosive
atmospheres and do not put any combustible
material near the workpiece since it might emit
sparks when working on hard material.
3. Check the wear of the insert tool and the retainer
before operating this tool.
4. Working with this tool will generate dust,
depending on the material being worked on,
could be harmful to the operator
5. This tool can cause the ejection of particles at
chipping or demolishing work, hence the
operator shall wear appropriate protective device
and do not let other person near the work area.
6. The insert tool and the retainer on heavy types
are exposed to heavy strains and can after a long
period of use break due to fatigue.
7. Keep your body balance and beware of the break
of the severed workpiece.
8. If one needs to use the free hand, although it is a
source of vibration damage, we suggest place the
hand by holding the tool in the part between the
retainer and the grip and do not place the hand
on the rear part by pushing the tool. The former
posture provides the operator more balance than
the latter one.
9. Always disconnect the tool from the air power
source when maintenance, placing any insert
tool, and not in use.
10.Never carry the tool by hose and beware of a
whipping compressed air hose.
11.The workpiece shall be fixed by proper device.

ST-AH603R-Q, ST-AH603H-Q
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 AH603-01 Housing 1 13 AH603-13 Valve Disc 1
2 AH603-02 Pin (3x25L) 1 14 AH603-14 Valve Cap 1
3 AH603-03 Protecting Rubber 1 15 AH603-15 Piston 1
4 AH603-04 Washer (17x28x1.2) 1 AH603-16R Cylinder Set -Round 1
5 AH603-05 Air Inlet 1 AH603-16H Cylinder Set -Hex 10mm 1
6 AH603-06 Trigger Set 1 17 AH603-17 Ball (5/16") 4
7 AH603-07 Spring (37x3x20L) 1 18 AH603-18 Rubber Ring 1
8 AH603-08 Wear Ring 2 19 AH603-19 Clamp Nut 1
9 AH603-09 O-Ring (AS032) 4 20 AH603-20 Cylinder Case 1
10 AH603-10 Cylinder Sleeve 1 21 AH603-21 Spring (30.4x2.3x36L) 1
11 AH603-11 Valve Seat 1 22 AH603-22 Collar 1
12 AH603-12 Valve Pin 2 23 AH603-23 Snap Ring (STW-29) 1
ST-AH603R(H)-Q-P-2301C-ST
190mm VIBRATION-REDUCTION
AIR HAMMER (ROUND) (HEX)
16

HAMMER
Original instructions
SUMAKE Industrial Co. Ltd.

1
Read all these safety instructions before operating this product and save these instructions.
The tool has been manufactured in conformity with the instruction of EU machine directive. The EU mark will be considered void in the event
of inexpert repairs, the use of non-original parts and in case of non-observance of the safety instructions in the user’s manual.
Possible direct or indirect consequential damages are not the responsibility of SUMAKE Industrial co., Ltd.
General safety rules:
1. Watch the tool at all times when in use.
2. People under the influence of alcohol or drugs are not allowed to use, repair or maintain the tool.
3. Keep unqualified persons, children, etc. away from the tool.
4. Keep work area clean and with sufficient daylight or artificial lighting. The work area on which the machine is used must be cleaned up.
Disorder is a potential cause of accidents.
5. Danger of explosion. Never use oxygen and combustible gas as an air supply for the tool which many be ignited by spark and cause fire
or explosion.
6. Never use gasoline or other flammable liquids to clean the tool.
7. Do not use air tools in potentially explosive atmospheres such as in the presence of flammable liquids, cleaning solvents, fluid energy or
stored gases.
8. Do not expose air tools to rain. Do not use air tools in damp or wet locations.
9. When a fault or failure is detected, the tool must immediately be disconnected from the air supply and returned for repair.
10. It is not permitted to modify the tool in any way.
11. When not in use, keep tools in a dry place, either locked up or in a high place, out of the reach of children.
12. Do not force small air tools to do the job of a heavy –duty task. Do not use air tool for purpose of which was not intended.
13. Wear suitable ear protection at environment noise level >80dB(A) and safety spectacles when using the tool. Always wear approved
safety goggles if work in dusty. This also applies to other persons in the nearby vicinity.
14. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid foot wear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
15. Keep proper footing and balance at all times.
16. Use clamps or a vice to hold work-piece. It is safer than using your hand and free both hands to operate the air tool.
17. When not use, before performing service or changing accessories, please disconnect tool from air compressor.
18. Do not carry plugged in air tool with your finger on the switch trigger. Be sure switch is in the “OFF” position when connecting to air
supply.
19. Watch what you are doing. Use common sense, even unsafe situation or unbalanced positions, particularly when you are tired.
20. Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions may be harmful to your hands or arms.
Stop using any tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
21. For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing
accessories on, or working near the non-rotary percussive power tool. Failure to do so can result in serious bodily injury.
22. Only qualified and trained operators should install, adjust or use the non-rotary percussive power tool.
23. Do not modify this non-rotary percussive power tool. Modifications can reduce the effectiveness of safety measures and increase the
risks to the operator.
24. Do not discard the safety instructions; give them to the operator.
25. Do not use the non-rotary percussive power tool if it has been damaged.
26. Tools shall be inspected periodically to verify that the ratings and markings required by this part of EN ISO 11148 are legibly marked on
the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
Safety precautions for projectile hazards
1. Failure of the workpiece, of accessories or even of the inserted tool itself can generate high-velocity projectiles. Disconnect the non-rotary
percussive power tool from the energy source when changing inserted tool or accessories.
2. Be aware that failure of the workpiece, or accessories, or even of the inserted tool itself can generate high-velocity projectiles.
3. Always wear impact-resistant eye protection during the operation of the non-rotary percussive power tool.
4. The grade of protection required should be assessed for each use.
5. For overhead work, wear a safety helmet.
6. The risks to others should also be assessed at this time.
7. Ensure that the workpiece is securely fixed.
8. Never operate a tool unless the inserted tool is retained in the tool with a proper retainer.
9. To avoid injury, retainer parts shall be replaced when they become worn, cracked or distorted.
10. Hold the inserted tool firmly against the work surface before starting the tool.
Safety precautions for operating hazards
1. Use of the tool can expose the operator's hands to hazards, including impacts, cuts and abrasions and heat. Wear suitable gloves to
protect the hands.
2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
4. Maintain a balanced body position and secure footing.
5. Release the start-and-stop device in the case of an interruption of the energy supply.
6. Use only lubricants recommended by the manufacturer.
7. Avoid direct contact with the inserted tool during and after use as it can become hot.
8. Personal protective safety glasses shall be used; suitable gloves and protective clothing are recommended.
Safety precautions for repetitive motions hazards
1. When using a non-rotary percussive power tool to perform work-related activities, the operator can experience discomfort in the hands,
arms, shoulders, neck or other parts of the body.
2. While using a non-rotary percussive power tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and

2
avoiding awkward off-balanced postures. The operator should change posture during extended tasks, which can help avoid discomfort
and fatigue.
3. If the operator experiences symptoms, such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning
sensations or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health
professional.
Safety precautions for accessory hazards
1. Disconnect the non-rotary percussive power tool from the energy supply before changing the inserted tool or accessory.
2. Only use sizes and types of accessories and consumables that are recommended by the non-rotary percussive power tool manufacturer.
3. Never use any chisel as a hand-struck tool. They are specifically designed and heat-treated for use only in non-rotary percussive power
tools.
4. Never use blunt chisels, as they require excessive pressure and can break from fatigue. Blunt tool-pieces can increase vibration and,
therefore, sharp tools should always be used.
5. Never cool a hot accessory in water. Brittleness and early failure can result.
6. Chisel breakage or tool damage can result from misuse of using the tool as a lever, e.g. prising. Take smaller “bites” to avoid getting
stuck.
7. Avoid direct contact with the inserted tool during and after use, as it can be hot or sharp.
Safety precautions for workplace hazards
1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also of trip hazards
caused by the air line or hydraulic hose.
2. Proceed with care in unfamiliar surroundings. Hidden hazards, such as electricity or other utility lines, can exist.
3. The non-rotary percussive power tool is not intended for use in potentially explosive atmospheres and is not insulated against coming into
contact with electric power.
4. Make sure there are no electrical cables, gas pipes, etc., that can cause a hazard if damaged by use of the tool.
Safety precautions for dust and fume hazards
1. Dust and fumes generated when using non-rotary percussive power tools can cause ill health (for example cancer, birth defects, asthma
and/or dermatitis); risk assessment and implementation of appropriate controls for these hazards are essential.
2. Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust.
3. Operate and maintain the non-rotary percussive power tool as recommended in the instruction handbook, to minimize dust or fume
emissions.
4. Direct the exhaust so as to minimize the disturbance of dust in a dust-filled environment. Where dust or fumes are created, the priority
shall be to control them at the point of emission.
5. All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly used and
maintained in accordance with the manufacturer's instructions.
6. Select, maintain and replace the consumable/inserted tool as recommended in the instructions, to prevent an unnecessary increase in
dust or fumes.
7. Use respiratory protection in accordance with employer's instructions and as required by occupational health and safety regulations.
Safety precautions for noise hazards
1. Unprotected exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing,
buzzing, whistling or humming in the ears).
2. Risk assessment and implementation of appropriate controls for these hazards are essential.
3. Appropriate controls to reduce the risk may include actions, such as damping materials to prevent workpieces from “ringing”.
4. Use hearing protection in accordance with employer's instructions and as required by occupational health and safety regulations.
5. Operate and maintain the non-rotary percussive power tool as recommended in the instruction handbook, to prevent an unnecessary
increase in noise levels.
6. Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an unnecessary
increase in noise.
7. If the non-rotary percussive power tool has a silencer, always ensure it is in place and in good working order when the non-rotary
percussive power tool is operating.
Safety precautions for vibration hazards
1. Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.
3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the non-rotary percussive power
tool, tell your employer and consult a physician.
4. Operate and maintain the non-rotary percussive power tool as recommended in the instruction handbook, to prevent an unnecessary
increase in vibration. Do not hold the inserted tool with the free hand, as this increases vibration exposure.
5. Hold the tool with a light but safe grip, taking account of the required hand reaction forces, because the risk from vibration is generally
greater when the grip force is higher.
6. Keep suspended handles in the central position and avoid pushing the handles into the end stops.
Additional safety instructions for pneumatic power tools
1. Air under pressure can cause severe injury.
2. Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories or
when making repairs.
3. Never direct air at yourself or anyone else.
4. Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
5. Cold air shall be directed away from the hands.
6. Do not use quick-disconnect couplings at tool inlet. Use hardened steel (or material with comparable shock resistance) threaded hose
fittings.

3
7. Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be used to
safeguard against possible hose-to-tool and hose-and-hose connection failure.
8. Do not exceed the maximum air pressure stated on the tool.
9. Never carry an air tool by the hose.
Specific safety instructions
Warnings shall be given about any specific or unusual hazards associated with the use of the non-rotary percussive power tool. Such
warnings shall indicate the nature of the hazard, the risk of injury and the avoidance action to take.
General preparation and connection:
1. Before connecting the air hose, apply 4 to 5 drops of SAE#10-20 spindle oil at the air inlet. Also, every 3 to 4 hours of operation, oiling is
necessary. Twist Teflon thread tape to ensure a proper seal air inlet. Then tighten the air coupler into air tool.
2. The supplied compressed air must be clean and dry, with the appropriate oil mist. Use an air treatment unit; filter, regulator and
lubricator.
3. Please refer Fig.1 illustration shows the correct mode of connection to the air supply system which will increase the efficiency and useful
life of the tool.
4. The quick connect coupling and hose must have sufficient air flow capacity. We recommend an air hose with a diameter of 10mm (3/8”).
5. To ensure a good performance. The operation pressure at the compressed air inlet should not exceed 6.2bar (90psi) (unless indicated
otherwise). Higher operating pressures may cause damaged or excessive wear. Operating pressures below 5.3bar may cause pressure
or power loss.
Risk of injury
1. Compressed air can inflict serious injuries. Therefore never point the air hose at another person or yourself.
2. Shut –off the air supply and disconnect the tool in case:
➢You want to change or replace accessories.
➢You want to clean, repair or maintain the tool.
➢The tool is not going to use for some times.
3. Check compressed air hose before use. If it is damaged, broken, torn, or deformed, the hose is not to be connected to the tool.
4. Always check the pneumatic couplings before using the tool. If they show signs of damage, fracture, cracking or excessive corrosion,
the respective tool or the air hose is not to be used.
5. Use only qualified adapters and connectors, In case of wear they are to be replaced immediately.
6. Only use air pipes that are fit for the use at maximum pressure.
Maintenance instruction:
1. Dry the filter (fig1) and the air inlet of the tool.
2. Lubricate the quick connect coupling to prevent blocking.
3. Air tool require lubrication throughout the life of the tool. The air motor and bearing uses compressed air to start the tool. The moisture in
compressed air will rust the air motor; you must lubricate the motor daily.
4. Avoid storing the tool in a location subject to high humidity. If the tool is left as it is used, the residual moisture inside the tool can cause
rust.
5. Before storage, lubricate tool and run it for a few seconds.
6. Regular inspection of spindles, threads, and clamping devices in respect of wear and tolerances for location of abrasive products.
7. If the tool is too seriously damage to be used anymore, recycle raw material instead of disposing as waste. The machine, accessories
and packaging should be sorted for environmental-friendly recycling. Check with your local authority or retailer for recycling advice.
HAMMER-I-201304A