Kaivac COOLER CLEANER Programming manual
kaivac
cleaning
systems
TM
COOLER CLEANER
OPERATOR & PARTS MANUAL
©2020 Kaivac, Inc. All rights reserved
www.kaivac.com
P/N: MANUAL17CC
kaivac
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systems
TM
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©2020 Kaivac, Inc. All Rights Reserved
kaivac
cleaning
systems
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Revision Sheet
Revision sheet foR MAnUAL17CC
Kaivac, Inc.
2680 Van Hook Ave.
Hamilton, OH 45015
NOTE: Specications and parts are subject to change without notice
Release No. Date Revision Description
1 12/16/19 Release of Quick Change Power Pack CC
2 08/03/20 Updated imagery and parts
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opeRAtoR & pARts MAnUAL -
tAbLe ofContents
1.0 Geng Started
1.1 pRodUCt identifiCAtion ...................................................................................... 5
1.2 sAfety pReCAUtions: CoRded Units onLy ............................................................... 6
1.2 sAfety pReCAUtions: CoRded Unit (ContinUed)....................................................... 7
1.2 sAfety pReCAUtions: CoRded Unit (ContinUed)....................................................... 8
1.3 sAfety pReCAUtions: bAtteRy opeRAted Units onLy.................................................. 9
1.3 sAfety pReCAUtions: bAtteRy opeRAted (ContinUed).............................................. 10
1.3 bAtteRy infoRMAtion ....................................................................................... 11
1.4 LiMited WARRAnty pRoteCtion pLAn .................................................................... 12
1.4 WARRAnty RegistRAtion foRM ............................................................................ 13
2.0 Assembly
2.1 tooLs........................................................................................................... 14
2.2 tooL ARRAngeMent.......................................................................................... 15
2.3 pRepARAtion foR Use....................................................................................... 16
3.0 Maintenance
3.1 bAtteRy ChARge/Use ....................................................................................... 17
3.2 MAChine MAintenAnCe...................................................................................... 18
3.3 vACUUM diAgRAM ............................................................................................. 19
3.4 pUMp diAgRAM................................................................................................ 20
3.5 eLeCtRiCAL diAgRAM (AC).................................................................................. 21
3.6 eLeCtRiCAL diAgRAM (dC).................................................................................. 22
4.0 Troubleshoong and Upkeep
4.1 tRoUbLeshooting............................................................................................ 23
4.2 tRoUbLeshooting............................................................................................ 24
4.3 tRoUbLeshooting............................................................................................ 25
4.4 tRoUbLeshooting tips ..................................................................................... 26
4.5 RepLACeMent (MonthLy)................................................................................... 26
5.0 Parts Diagrams and Specicaons
5.1 CooLeR CLeAneR vAC tAnk AsseMbLy .................................................................... 27
5.2 CooLeR CLeAneR WAteR tAnk AsseMbLy................................................................. 27
5.3 QUiCk ChAnge bLACk box AsseMbLy...................................................................... 28
5.4 CooLeR CLeAneR CoRded bLACk box AsseMbLy ........................................................ 29
5.5 CooLeR CLeAneR sWitCh pLAte AsseMbLy ............................................................... 30
5.6 CooLeR CLeAneR pUMp MotoR AsseMbLy................................................................ 30
5.7 CooLeR CLeAneR vAC MotoR AsseMbLy .................................................................. 31
5.8 hepA AsseMbLy .............................................................................................. 31
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1.1 pRodUCt identifiCAtion
CooLeR CLeAneR MAChine
1.0 Geng Started
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1.2 sAfety pReCAUtions: CoRded Units onLy
SAVE THESE INSTRUCTIONS
• Turn off the unit before unplugging. Do not leave appliance when plugged in. Unplug from outlet when not in use and
before servicing.
• Connect to a properly grounded outlet only. Do not remove ground pin. See Grounding Instructions below.
• DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.
• Use only as described in this manual. Use only manufacturer’s recommended attachments.
• Inspect cord prior to use. Do not use with damaged cord or plug. If appliance is not working as it should, has been
dropped, damaged, left outdoors or dropped into water, return it to a service center.
• DO NOT handle plug or appliance with wet hands.
• DO NOT pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do
not run appliance over cord. Keep cord away from heated surfaces.
• DO NOT unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything
that may reduce air flow.
• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts. Turn off all controls
before unplugging.
• Use extra care when cleaning on stairs.
• DO NOT use to pick up flammable or combustible liquids such as gasoline, or use in areas where they may be present.
• DO NOT pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
• If using extension cord with appliance, make sure the connection is above the floor and away from exposure to liquid.
• Keep all connections dry and off the ground.
• To reduce the risk of injury, close supervision is necessary when a product is used near children.
• Stay alert - watch what you are doing.
• Keep operating area clear of all persons.
• The Kaivac shall be disconnected from mains during cleaning or maintenance and when replacing parts or converting
the machine to another function.
• DO NOT overreach or stand on unstable support. Keep good footing and balance at all times.
• DO NOT operate without the float installed. If float is removed, reinstall by screwing back into place.
• Keep the cord away from heated surfaces.
• DO NOT use without dust bag and/or filters in place.
• This product comes with a grounded attachable extension cord. If damaged, replace with equivalent cord. This cord
must be attached and mechanically secured using the provided cord connector to use the equipment.
• DO NOT operate the product when fatigued or under the influence of alcohol or drugs.
• Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls.
• Follow the maintenance instructions specified in the manual.
• DO NOT spray liquid from the Kaivac onto electrical outlets or any electrical devices.
• Risk of injection or injury to persons - DO NOT direct discharge stream at persons.
• INJECTION HAZARD: Equipment can cause serious injury if the spray permeates the skin. Do not point the gun at
anyone or any part of the body. In case of permeation, seek medical aid immediately.
• THIS SYSTEM IS CAPABLE OF PRODUCING 500 PSI (3447 kPa). To avoid rupture and injury, do not operate this pump
with components rated less than 500 PSI (3447 kPa) working pressure (including but not limited to spray guns, hose,
and hose connections); and before servicing, cleaning or removal of any part, shut off power and relieve pressure.
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1.2 sAfety pReCAUtions: CoRded (ContinUed)
• High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities
or lack of experience and knowledge or untrained personnel. Children shall not play with the appliance. Cleaning and
user maintenance shall not be made by children without supervision.
• This product may also have been provided with a ground fault circuit interrupter built into the power cord. If replace-
ment of the plug or cord is needed, use only identical replacement parts.
• Test the ground fault circuit interrupter (GFCI) before each use.
•
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION for spray systems only)
This machine was supplied with a ground-fault circuit-interrupter(GFCI) built into the plug of the power-supply cord. This
GROUNDING INSTRUCTIONS
electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-ground-
ing conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local DOE and ordinances.
WARNING
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified
electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug
provided with the appliance – if it will not fit the outlet have a proper outlet installed by a qualified electrician.
FOR INDOOR USE ONLY
INTENDED FOR COMMERCIAL USE
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Use only three-wire outdoor extension cords that have three-prong grounding receptacles that accept the appliance’s
plug.
-
Figure 1 - Method of securing the appliance cord to the extension cord set
Table 1 - Minimum gauge for extension cords
CORD
SET
APPLIANCE
CORD
(A) TIE CORD AS SHOWN (B) CONNECT PLUG AND RECEPTACLE
Ampere rating Volts Total length of cord
7.62 m (25 ) 15.24 m (50 ) 30.48 m (100 ) 45.72 m (150 )
More than, A Not more than,
A120 V mm² (AWG)
0 6 — 0.82 (18) 1.3 (16) 1.3 (16) 2.1 (14)
610 —0.82 (18) 1.3 (16) 2.1 (14) 3.3 (12)
10 12 —0.82 (18) 1.3 (16) 2.1 (14) 3.3 (12)
1.0 Geng Started
1.2 sAfety pReCAUtions: CoRded (ContinUed)
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1.0 Geng Started
1.3 sAfety pReCAUtions: bAtteRy Units onLy
• ONLY USE with Kaivac, Inc. battery, and charger, CHARG36V series.
• When charging, make sure charger has at least 6 inches of clearance on all sides for adequate air flow.
• DO NOT charge batteries outdoors.
• DO NOT attempt to repair, service or modify the batteries or charger. Contact Kaivac Technical Support with any issues.
• DO NOT short-circuit the battery or charger terminals with conductive items such as paper clips. This can deliver high
current, resulting in hear and fire.
• Keep sparks and flames away from batteries.
• DO NOT crush, drop, incinerate or damage the Battery. Do NOT use a Battery that has been damaged in any way. DO NOT
incinerate the battery even if it is non-working or severely damaged. The battery can explode in a fire.
• DO NOT expose a Battery or appliance to fire or excessive temperature. Exposure to fire or temperature above 265C)
may cause explosion.
• DO NOT use or store the NTC System or Battery in wet or moist conditions, or near flammable or combustible materials.
F (4C).
• If fumes smelled from battery, discontinue use immediately, place inside a metal canister in a well-ventilated area.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to battery, picking up or carrying
accidents.
• Disconnect the battery from the appliance before making any adjustments, changing accessories, or storing appliance. Such
preventive safety measures reduce the risk of starting the appliance accidentally.
• When battery is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other small
metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause
burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable
behavior resulting in fire, explosion or risk of injury.
C
• For commercial or residential use.
• Connect charging cord to a properly grounded outlet only. See Grounding Instructions.
• DO NOT plug in Charger while Vacuum Head is in ON position. It may damage the system.
• Follow all charging instructions and do not charge the battery or appliance outside of the temperature range specified in the
instructions. Charging improperly or at temperatures outside of the specified range may damage the battery and increase
the risk of fire.
• DO NOT leave charger plugged in when not in use.
• DO NOT operate charger if it has received a sharp blow, been dropped, or damaged in any way.
• DO NOT use charger if it has a damaged cord or plug. DO NOT carry charger by cord.
• DO NOT pull on charger cord to unplug. Grasp and pull the plug, not the cord.
• DO NOT handle charger, including charger plug and charger terminals, with wet hands while charger is plugged in or while
inserting plug into electrical outlet.
• NO COMBUSTIBLES! Sparks inside the motor can ignite flammable vapors or dust. Do not use near combustible liquids and
gases, or to pick up explosive dusts or gasoline. Do not pick up anything that is burning or smoking such as cigarettes or hot
ashes.
• DO NOT plug Battery in while Vacuum Motor is in ON position. It may damage the system.
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1.3 sAfety pReCAUtions: bAtteRy opeRAted (ContinUed)
• CHECK FLOAT on Vacuum Motor and clean before each use. Clogged screen may lead to loss of suction.
• DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.
• Use only as described in this manual. Use only manufacturer’s recommended attachments.
• DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that
may reduce air flow.
• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
• Use extra care when cleaning on stairs.
• DO NOT use without Vacuum Motor Float Cage in place.
• Do not spray liquid from the Kaivac onto electrical outlets or any electrical devices.
• Risk of injection or injury to persons - do not direct discharge stream at persons.
• INJECTION HAZARD: Equipment can cause serious injury if the spray permeates the skin. do not point the gun at
anyone or any part of the body. in case of permeation, seek medical aid immediately.
• This system is capable of producing 500 PSI (3447 kPa). To avoid rupture and injury, do not operate this pump with
components rated less than 500 PSI (3447 kPa) working pressure (including but not limited to spray guns, hose, and
hose connections); and before servicing, cleaning or removal of any part, shut off power and relieve pressure.
• High pressure cleaners shall not be used by children, persons with reduced physical, sensory or mental capabilities
or lack of experience and knowledge or untrained personnel. Children shall not play with the appliance. Cleaning and
user maintenance shall not be made by children without supervision.
QUICK RELEASE INSTRUCTIONS
-
2.
unit.
3.
connector locks into place.
GROUNDING INSTRUCTIONS
the risk of electric shock. This appliance is equipped with a cord having equipment grounding conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will
1.0 Geng Started
Battery Specications
Weight With Box, 11 lbs. (4,9 kg)
Body Material Injection Mold Polypropylene
Dimensions (H x W x D) 18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)
Voltage 36V DC
Battery Capacity 15 A-hr
Battery Current 15 A DC
Battery Type Lithium-Ion
Approx. Run Time BOL (Beginning of Life) 60 minutes
Approx. Run Time EOL (End of Life) 35 minutes (discontinue use and take to recycling center)
Battery Box Receptacle IP65 / IP67 (not required for UL)
Run Time Hour Meter Acts as “odometer for battery” and runs only when motor switch is ON
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Cut off Voltage (fully discharged) 30V
Charger Specications
Approx. Charge Time 5.5 hours
Charger Amps 4 Amps
Charge Voltage 42V DC
Charger Voltage 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)
Charging Robustness No special instructions
Battery Charge Memory None
Battery Charge Gauge Yes, LED Indicator
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Storage/Inventory:
Storage & Operation Ambient Temp 32F (0C) to 80F(27C)
Storage & Shipping Charge 40-60% Charge (35-38VDC)
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1.4 bAtteRy infoRMAtion
1.0 Geng Started
That means storing between 32 and 80 degrees F (0C to 27C). The worst thing that can happen to a lithi-
-
cycles (500 cycles).
F to 80F or 0C to 27C).
Battery Specications
Weight With Box, 11 lbs. (4,9 kg)
Body Material Injection Mold Polypropylene
Dimensions (H x W x D) 18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)
Voltage 36V DC
Battery Capacity 15 A-hr
Battery Current 15 A DC
Battery Type Lithium-Ion
Approx. Run Time BOL (Beginning of Life) 60 minutes
Approx. Run Time EOL (End of Life) 35 minutes (discontinue use and take to recycling center)
Battery Box Receptacle IP65 / IP67 (not required for UL)
Run Time Hour Meter Acts as “odometer for battery” and runs only when motor switch is ON
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Cut off Voltage (fully discharged) 30V
Charger Specications
Approx. Charge Time 5.5 hours
Charger Amps 4 Amps
Charge Voltage 42V DC
Charger Voltage 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)
Charging Robustness No special instructions
Battery Charge Memory None
Battery Charge Gauge Yes, LED Indicator
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Storage/Inventory:
Storage & Operation Ambient Temp 32F (0C) to 80F(27C)
Storage & Shipping Charge 40-60% Charge (35-38VDC)
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1.5 LiMited WARRAnty pRoteCtion pLAn
1.0 Geng Started
in workmanship or materials under normal use and service from the date of purchase.
Kaivac, Inc. warrants the following components to be free from defects in materials and workmanship for
Extended Warranty for end users who use only Kaivac chemicals for the life of the machine.
•
• 3 years on other parts (excluding wear items)
•
2. Standard Warranty (for approved non-Kaivac chemicals)
•
3. Chemicals that have not been approved by Kaivac (If uncertain, please contact Kaivac to verify your
chemical before using).
• No warranty
as wheels, hoses, seals, gaskets, cords, casters, squeegees and GFCI are excluded from warranty coverage.
calling the Kaivac, Inc. Customer Service Department. No returns will be accepted without a RAN.
This warranty does not apply to return freight costs, damage or defect caused by accident, negligence, misuse,
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1.6 WARRAnty RegistRAtion foRM
1.0 Geng Started
Thank you for registering for our warranty program.
Kaivac, Inc.
2680 Van Hook Ave.
Or Fax to: (513) 896-8548
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Form must be completed and mailed or faxed by the customer purchasing equipment. Return this warranty
card within ten days of purchase.
Name: Title:
Company:
Street Address:
City: State: Zip Code:
Phone Number: FAX:
Date Purchased: / / Where Purchased:
No
Email Address:
☐
☐
☐
☐
☐
☐
☐SUV
☐
☐
☐
☐
☐KV17CC
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2.1 tooLs
Ensure dump hose is
secured to the cap-and-
tether.
Ensure all tools are placed in the appropriate
on Vacuum Tank, and place remaining
tools into Tote Bag to hang on nose.
Brush
Brush
Drain
Pressure Lance
PRESS
DOWN
TURN
2.0 Assembly
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2.2 tooL ARRAngeMent
2.0 Assembly
Vac Hose
()
(VT4A)
Gulper Tool
()
()
Crevice Tool
(VT3A)
(WALSPA)
Drain Stopper
()
Holster
Pressure Hose
Window
Squeegee
(CAA06)
Nylon Brush
(NBRUSH)
Twist Lock
corded only
Lance
(SUBGAW3)
Vac Wand
()
Brush Head
(VBRUSH)
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2.3 pRepARAtion foR Use
2.0 Assembly
3. Check all hoses and spray lines for
damage prior to use. If damage is found,
do not continue until proper repairs are
completed.
4. Ensure Battery is fully charged before
use. You are now ready.
2. Check machine for all tools and supplies
needed to complete task. See Tool
Arrangement in Section 2.2 of this
manual.
1. Fill machine with clean, cool water.
Kaivac
HOURS
1/10
0.0
TEST
Battery Gauge
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3.1 bAtteRy ChARge/Use
3.0 Maintenance
The bracket mounted on the
black box is where the Power
Pack is mounted.
Lower Power Pack onto
bracket slide, lowering it
down into place.
The Charging Port location
for the Power Pack is pictured
below.
Insert Charger into Charge Port
as displayed below.
To unplug charger, press button
and pull back on Charger cord.
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3.0 Maintenance
3.2 MAChine MAintenAnCe
CAUTION
ITEM PROCEDURE
Floor
Squeegee
• Check condion of squeegee blades and wheels on the oor tool.
• Rough oor surfaces will cause the blades and wheels to wear out
more quickly. Replace as necessary.
Spray
Gun
• Check spray paern. If spray paern will not pinpoint, clean orice
by removing it with an Allen wrench and ushing. Replace if needed.
• If nozzle becomes dicult to move from high to low pressure,
lubricate nozzle with lithium grease.
Pressure
Hose
• Wipe clean aer each use.
• Check for cuts or frays in the hose jacket, parcularly at the end of
the ngs. Replace hose if cuts are found.
Water
Tank
• Check condion of lter in water tank. Clean as needed.
• Empty the water tank to prevent mildew and bacteria growth. Empty
tank by dipping the vacuum hose into the water tank and transferring
the water to the vacuum tank.
Vacuum Tank • Empty and ush vacuum tank.
• Clean and disinfect.
• Check the oat shuto screen to be sure it is not blocked or dirty. A
plugged lter screen restricts airow and results in reduced sucon.
Leaks • Be alert for leaks around hoses, ngs, spray wand, tanks or
elsewhere.
• Disconnue use unl leaks are repaired.
Vacuum Wand • Use a wire or coarse brush with acid cleaner to remove residue from
threads on the coupling and coupling nut. Apply grease when done.
HEPA Filter • Replace every 3-6 months depending on use.
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3.3 vACUUM diAgRAM
3.0 Maintenance
INTAKE AT
VACUUM
WAND
RIGID VACUUM
HOSE
FLOAT
SWITCH
VACUUM
TANK
VACUUM
HEPA FILTER
BLACK BOX COMPARTMENT
EXHAUST
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3.4 pUMp diAgRAM
3.0 Maintenance
PRESSURE
HOSE
PULSE
HOSE
PUMP SPRAY LANCE
MINI BALL
VALVE
BLACK BOX COMPARTMENT
WATER TANK
FILTER
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