Kalamazoo K500HB-2-NA User manual

Kalamazoo Hybrid Fire GrillsKalamazoo Hybrid Fire Grills
USE AND CARE GUIDEUSE AND CARE GUIDE

Important Safety Warnings
This appliance is FOR OUTDOOR USE ONLY. It is not to be used inside a garage, other building or
any type of enclosed area.
WARNING: Failure to follow the information in this Use and Care Guide exactly may result in fire
or explosion, causing property damage, personal injury or death. Read and follow all warnings and
instructions before assembling and using the appliance.
WARNING: This appliance is not intended to be installed in or on a boat or recreational vehicle.
IMPORTANT: Damage caused by a failure to heed the warnings or follow the
safety instructions and practices described in this Use and Care Guide is not
covered by the warranty.
DANGER: IF YOU SMELL GAS:
1. Shut-off gas to the appliance.
2. Extinguish any open flame.
3. Open grill lid.
4. If odor continues, keep away from the appliance and immediately call your gas
supplier or fire department.
Failure to follow these instructions could result in fire or explosion which could cause
property damage, personal injury or death.
WARNING: FOR YOUR SAFETY:
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.

+1.800.868.1699 1
Table of Contents
Safe Operation 8
Liquid Propane Tank Safety 10
Gas Requirements 12
Leak Testing 15
Locating the Grill 16
Ventilation Hood Information 17
Required Clearances 14
Grill Dimensions 16
Initial Assembly 28
Get to Know Your Grill 32
Grill Controls 38
Lighting Your Grill 41
Ignition System Power Supply 43
Burner Adjustments 45
Valve Adjustments 47
Cooking with Your Grill 50
Recipes 61
Caring for Your Grill 101
Troubleshooting 105
Electrical Diagrams 107
Installation Checklist 114
Thank you for choosing Kalamazoo Outdoor
Gourmet cooking equipment.
Because of the high performance nature
and unique design of Kalamazoo Hybrid
Fire Grills, we recommend familiarizing
yourself with this book before using your
grill for the first time. Your Use and Care
Guide contains important safety information
as well as helpful guidance for successful
cooking experiences and care. Following the
guidance of this book will help ensure many
years of outdoor cooking enjoyment.
Should you ever have any questions about cooking
with or caring for your Kalamazoo Hybrid Fire Grill,
we are here to help. Contact Kalamazoo Outdoor
Gourmet Customer Service at:
+1.800.868.1699
or
[email protected]
Please have your model number and serial number
ready or include it in your email.
Model Number
FK500HB-2-NA
FK750HB-2-NA
FK1000HB-2-NA
Fuel Type
FNatural Gas
Serial Number
FK500HT-2-NA
FK750HT-2-NA
FK1000HT-2-NA
FK500HS-2-NA
FK750HS-2-NA
FK1000HS-2-NA
FLiquid
Propane
Cylinder
FBulk Liquid
Propane
This Use and Care Guide contains
important information necessary
for the proper assembly and safe
use of the grill.
Read and follow all warnings and
instructions before assembling and
using the grill.
Follow all warnings and
instructions when using the grill.
Keep the Use and Care Guide for
future reference.
Version 02.01.2022

+1.800.868.1699 3KalamazooGourmet.com2
Unrivalled Gas Grill Performance The operating
temperature range from the innovative Kalamazoo burner
layout is from 250°F (120°C) air temperature using the
barbecue burner to 750°F (399°C) using the cast bronze
Dragon Burners™. With our optional laser-cut grill grates
installed, that translates to 850°F searing at the grates —
anywhere in the grill, with no dedicated searing burner.
Complete Versatility Grilling, searing, roasting, smoking,
wok cooking, rotisserie turning, barbecuing and even
baking. The power and versatility of Kalamazoo grills enable
home chefs to passionately pursue any and every cooking
style they desire. One secret to this performance is our deep
firebox design. Turn the page to take a peek inside.
Custom Cooking Surfaces Select your ideal combination
of cooking surface patterns optimized for meat, fish or
vegetables. The optional laser-cut cooking surfaces can be
personalized with initials, logos or other artwork. The added
mass leads to better browning and cooking times decreased
by as much as 50%.
Standard Rod
The best grills in the world. Period.
That’s a bold statement. But it’s no coincidence a James Beard Award-winning chef like Rick Bayless
credits our grills with changing the way he cooks outdoors. No other grill offers the ability to cook with
any combination of charcoal, wood and gas. And hybrid fire grilling is only the beginning of
our advantages.
Laser-cut Meat Laser-cut Fish Laser-cut PlanchaLaser-cut Vegetable
Hybrid Cooking with Charcoal, Wood and Gas Changing
fuels is as easy as opening the Hybrid Fire Grilling Drawer.
Our powerful gas burners sit right below the drawer and
can be used alone to cook with gas. Or place wood and
charcoal in the drawer and the burners will quickly and
conveniently light a fire, as well as maintain the heat for
longer cooking sessions.
Exclusive Dragon Burners™ Weighing in at more than
13 pounds, each cast bronze Dragon Burner™ is warranted
for 25 years and engineered for superior performance.
Kalamazoo grills are the most powerful and capable grills on
the market, and these burners are at the heart of every one.
Safety Kalamazoo grills feature safety valves on every
burner. These valves are engineered to cut off the flow of
gas if they do not sense the heat of a flame coming from the
burner. Lights around each control knob serve as a helpful
reminder that a burner is still on.

+1.800.868.1699 5KalamazooGourmet.com4
D
B
A
E
C
Our Advanced Cooking Concept
There is nothing like a Kalamazoo Hybrid Fire Grill. Literally. Just look inside. From the burners that
deliver more than 100 BTUs of cooking power per square inch of the grill grate, to the ability to cook
with any combination of charcoal, wood and gas, no one makes a grill more worthy of being the
centerpiece of your outdoor kitchen.
A Awesome Cooking Power Exclusive cast bronze
Dragon Burners™ deliver the cooking heat. Simply
leave the Hybrid Fire Grilling Drawer empty to cook
with gas.
B Hybrid Fire Grilling Drawer Want to change flavors
by changing fuels? Just open the drawer and add your
choice of wood or charcoal. The Dragon Burners below
not only ignite your fuel — they can be used to prolong
the fire for extended cooking. With a charcoal fire, you
can sear at 1,000°F (538°C).
C Ultimate Versatility The deep firebox is engineered
to open up a world of new cooking possibilities. The
improved heat dynamics of a Kalamazoo create even
heat at the grill grates when grilling directly above the
fire. The circulation created by the expanded firebox
also enables superior roasting, smoking and even
baking capabilities.
D Hassle-Free Cleaning Ash, grease and debris funnel
down to a cleanout pan that is large enough to hold
everything and deep enough to be easy to handle and
prevent spills.
E Custom Cooking Surfaces Homeowners can select
their ideal combination of cooking surface patterns
optimized for meat, fish and vegetables.
FIGURE 1

+1.800.868.1699 7KalamazooGourmet.com6
Important Safety Information

+1.800.868.1699 9KalamazooGourmet.com8
Do not use the grill when there is a strong wind blowing from behind the grill. For installations with
a prevailing wind that blows against the rear side of the grill, a wind break may be required for safe
operation.
Keep all gas hoses away from the hot surfaces of the grill, including all external surfaces of the unit.
Keep all electrical supply cords away from the hot surfaces of the grill, including all external surfaces of the unit.
Ensure proper installation and servicing by following all instructions in this Use and Care Guide and any
other instructions or markings provided with this product. Have your grill installed by a qualified technician.
Have the installer show you were the gas supply shut-off valve is located and instruct you in its operation
so that you can shut-off the gas to the grill.
If you smell gas, there is likely a problem with the installation. If the connections are not perfectly sealed,
you can have a small leak resulting in the faint smell of gas — even if the grill appears to be working
properly. Close the gas supply shut-off valve and call a qualified technician to locate and resolve the leak.
California Proposition 65 Warning:
The burning of gas cooking fuel generates some by-products that are on the list of substances which are
known by the State of California to cause cancer or reproductive harm. California law requires businesses to
warn customers of potential exposure to such substances. To minimize exposure to these substances, always
operate the grill according to this Use and Care Guide and ensure you provide good ventilation when cooking.
State of Massachusetts:
Massachusetts requires all gas appliances be installed by a plumber or gas fitter carrying the appropriate
Massachusetts license.
All permanently-installed natural gas or propane installations require a “T” handle type manual gas valve be
installed in the gas supply line to this appliance.
This does not apply to portable propane installations using a 20 pound cylinder.
Safe Operation
WARNING: When in use, portions of your grill get hot enough to cause severe burns.
Children and pets should never be left alone or unattended in the area where the grill is
being used. Never allow children to sit, stand or play on or around the grill.
IMPORTANT: Improper use or installation is dangerous. Because this grill produces intense
heat, the risk of accidents or potential injuries is increased. Extreme care must be taken.
Carefully follow all instructions, including the following:
To reduce the risk of fire, burns or other injury, read this Use and Care Guide thoroughly. Begin by
ensuring proper installation and servicing. Do not repair or replace any part of the grill yourself unless it is
specifically recommended in this Use and Care Guide. All other service must be carried out by a qualified
gas technician.
Never allow children to operate the grill. Do not store items of interest to children in or around the grill.
Do not heat unopened food containers in the grill. The build up of pressure resulting from the heat may
cause the container to burst.
Never lean on any part of the grill. When lighting the grill, always pay close attention to what you are
doing. Make sure you are aware of which burner you are lighting and can see whether or not it is lit. Make
sure you have ready access to the burner valves when you are lighting the burner. Make sure you are
pushing in the burner valve to activate the ignition when you attempt to light the burner.
When the burners are on or the grill is hot, do not touch the grilling surface, warming rack, any part of the
grill’s interior or any surface of areas surrounding the grilling surface. These areas become extremely hot
and may cause severe burns. Likewise, do not touch any part of the grill lid or grilling drawer other than the
handles. Do not touch any surface of the cook box that can be accessed within the cabinet below the grill.
The cabinet below the grill is not for storage. It is for service access and cleaning. Do not store
combustible materials in the cabinet below the grill. Likewise, do not store items made with materials that
might melt or otherwise be damaged by heat. It is acceptable to store extra stainless steel grill grates, the
rotisserie rod and rotisserie forks in the cabinet below the grill.
Do not use any cleaner, including water, on a hot grill.
Be sure all control knobs are in the OFF position and the grill is cool before using any aerosol cleaner on it
or near it. The chemical used for aerosol propellant could ignite in the presence of heat.
Always wait at least 24 hours after the last time the grill was hot before emptying the ash bin.
Always use dry pot holders or gloves on hot surfaces or cooking tools: moist or damp pot holders or
gloves may cause steam burns. Never use a towel or bulky cloth in place of pot holders. Do not let pot
holders touch hot portions of the grill or allow them to get near the open flame.
Do not operate the grill under an unprotected combustible construction. Use only in a well-ventilated area.
The grill is for outdoor use only.
Do not obstruct any of the openings on the grill or otherwise obstruct the flow of combustion and
ventilation air. Do not build the grill into any combustible structure that is closer than 6 inches from the
sides and back.
SPIDER ALERT: Spiders and other insects are prone to nesting inside burners in
outdoor cooking equipment. This can create a very dangerous condition where
the gas flow is redirected and can create a fire behind the control panel. This
will damage the grill and make it unusable. Frequent inspections and care are
recommended. See the care section beginning on page 101.

+1.800.868.1699 11KalamazooGourmet.com10
Important LP Tank Safety Information
A liquid propane cylinder should never be overfilled beyond the cylinder filling capacity. Overfilling
may create a dangerous condition.
Overfilled tanks can build up excess pressure. The standard safety device on tanks is the safety relief
valve. This valve vents propane gas vapors to relieve excess pressure. These vapors are combustible
and can be ignited.
To avoid risk of fire or explosion, take the following safety precautions:
DANGER:
A. Do not store a spare LP-gas cylinder under or near this appliance;
B. Never fill the cylinder beyond 80 percent full; and
C. If instructions A and B are not followed exactly, a fire causing death or
serious injury may occur.
DANGER:
Do not route the gas supply hose or locate
a propane cylinder in a way that may create
a tripping hazard. Tripping over, or getting
caught on, a gas supply hose may tip the grill
over or damage the hose, creating serious
risk of injury and fire.
Required ventilation for built-in LP-gas cylinder structures:
An enclosure for an LP-gas cylinder shall be ventilated by openings at both the upper and lower levels of the
enclosure (See Figure 2). The effectiveness of the opening(s) for purposes of ventilation shall be determined
with the LP-gas supply cylinder in place. This shall be accompanied by one of the following:
Kalamazoo Outdoor
Gourmet offers an LP
tank mounting bracket to
meet the cylinder install
requirements
FIGURE 2
Never replace the liquid propane regulator
or hose with a different type than the model
supplied.
Never use a dented or rusty LP tank.
Never connect the grill to anything other than the
fuel source indicated on the serial plate. Factory
conversion kits are available for switching fuel
sources. Contact Kalamazoo Outdoor Gourmet
or an authorized dealer for details. Conversion
kit installation must be done by a qualified
technician.
The LP-gas cylinder must include a collar to
protect the cylinder valve from damage.
Ensure proper ventilation of the cylinder. The
cylinder supply system must be arranged for
vapor withdrawal.
The LP-gas supply cylinder to be used must be
constructed and marked in accordance with
the specifications for LP-gas cylinders, U.S.
Department of Transportation (DOT) or the
standard for Cylinders, Spheres and Tubes for
the Transportation of Dangerous Goods, CAN/
CSA-B339.
When the grill is not in use, the gas must be
turned off at the supply cylinder.
The grill may be stored indoors, but only if the
cylinder is disconnected and removed from the
grill. An LP cylinder MUST NEVER BE STORED
INDOORS.
Cylinders must be stored outdoors out of the
reach of children and must not be stored in a
building, garage or any other enclosed area.
The pressure regulator and hose assembly
supplied with the grill must be used. Replacement
pressure regulators and hose assemblies must
be the type specified by Kalamazoo Outdoor
Gourmet. For replacement parts, contact
Kalamazoo Outdoor Gourmet customer service at
+1.800.868.1699.
1. One side of the enclosure shall be completely
open; or
2. For an enclosure having four sides, a top and a
bottom:
a. At least two ventilation openings shall be
provided in the side walls of the enclosure,
located within 5 in (217 mm) of the top of the
enclosure, equally sized, spaced at a minimum
of 90 degrees (1.57 rad), and unobstructed. See
Figure 1. The opening(s) shall have a total free
area of not less than 1 in
2
/lb (14.2 cm
2
/kg) of
stored fuel capacity.
b.Ventilation opening(s) shall be provided at floor
level of the enclosure and shall have a total free
area of not less than 1/2 in
2
/lb (7.1 cm
2
/kg) of
stored fuel capacity. If ventilation openings at
floor level are in a side wall, there shall be at
least two openings. (See Figure 1) The bottom
of the openings shall be 1 in (25.4 mm) or less
from the floor level and the upper edge no
more than 5 in (127 mm) above the floor level.
The openings shall be equally sized, spaced at
a minimum of 90 degrees and unobstructed.
c. Every opening shall be a minimum of a 1/8 in
(3.2 mm) diameter.
d.Ventilation openings in side walls shall not
communicate directly with other enclosures of
the outdoor cooking gas appliance.
e. A door on the enclosure to gain access to the
cylinder is acceptable, provided it is non locking
and can be opened without the use of tools.
3. Some means of retention (chain, bracketry, cut-
out) must be used to hold cylinder in place inside
enclosure.
4. There shall be a minimum clearance of 2 in (50.8
mm) between the floor of the LP-gas cylinder
enclosure and the ground.

+1.800.868.1699 13KalamazooGourmet.com12
Liquid Propane Gas Requirements
(30-Pound Cylinder)
Verify the type of gas your grill has been configured for by the factory by checking the serial
tag inside the door of the grill cabinet. Grills configured for liquid propane (LP) gas are orificed
differently than grills configured for natural gas (NG). Grills configured for use with 30-pound LP
cylinders (Type 1) are shipped with a dual-stage LP regulator hose assembly attached (see Figure 3).
Connection: LP regulator hose assembly (included) connects to the grill via 0.5" NPT male with a
0.375" flare adapter (included).
Input Pressure via LP regulator hose assembly: 11” W.C.
Manifold Pressure: 10.5" W.C.
To connect the LP regulator hose assembly to the LP tank, first make sure the main valve on the tank
is completely closed. Make sure also that all control valves on the front of the grill are OFF.
Thread the regulator inlet over the tank valve. Use care to ensure proper alignment of the threaded
coupler and avoid cross-threading or damaging the coupler. Turn the green coupler clockwise until
tightened up, but do not over-tighten.
IMPORTANT: Always close the main valve on the
tank before disconnecting or transporting the tank.
IMPORTANT: After connecting a fresh LP tank,
you may need to purge air from the system. Before
lighting, open the main valve on the tank. Turn the
control valves on the grill to the HIGH position for
about 15 seconds to purge air from the system.
Turn the control valves on the grill OFF and wait 5
minutes for any gas to clear. Finally, continue with
the normal lighting procedure.
The installation must conform with local codes. In
the absence of local codes, the installation must
conform with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54; Storage and Handling of Liquefied
Petroleum Gases, ANSI/NFPA 58; Natural Gas and
Propane Installation Code, CSA B149.1; or Propane
Storage and Handling, CSA B149.2.
FIGURE 3 (Side Cabinet Model)
Bulk Gas Plumbing Information
IMPORTANT: An installer-supplied safety shut-off valve MUST be installed at the gas supply line
connection point for the grill. The valve should be easily accessed and located between 3 and 20
feet away from the grill. There is an onboard shut-off valve inside the grill for everyday convenience,
but the supply line shut-off valve is necessary for safety.
All gas connections should be made by a qualified technician. The installation and all installer-supplied
parts must conform to local codes. In the absence of local codes, the installation and all parts should
conform to the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or Natural Gas and Propane Installation
Code, CSA B149.1. Cooktops to be connected to a fixed fuel piping system must use rigid pipe, semi-
rigid tubing, and/or a connector that complies with the Standard for Connectors for Outdoor Gas
Appliances and Manufactured Homes, ANSI Z21.75/CSA 6.27.
IMPORTANT: Always close gas supply shut-off valve before disconnecting the grill gas supply hose.
All pipe sealants must be an approved type.
IMPORTANT: Diameter and length of the gas supply pipe may limit the pressure and BTU delivery of
gas to the grill. The installer must ensure proper delivery to the grill or it will not operate properly.
The appliance and its individual shut-off valve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at pressures in excess of 1/2 psi
(3.5 kPa).
During any pressure testing of the gas
supply piping system at test pressures
equal to or less than 1/2 psi (3.5 kPa),
the appliance must be isolated from the
system by closing its onboard manual
shut-off valve.
Installer Supplied Shut-off
Valve at Connection
Factory-supplied
1/2" Gas Hose
Internal Regulator
3.5" WC NG
10.5" WC LP
FIGURE 4
(Built-In Model)
Main Tank Valve
30-pound LP Tank
Straps Secure Tank
to Tank Brace
2 Stage LP Regulator
Hose Assembly 11" WC
Regulator 8" WC
Regulator Connection
to Tank

+1.800.868.1699 15KalamazooGourmet.com14
Bulk Supply Liquid Propane Gas Requirements
Verify the type of gas your grill has been configured for by the factory by checking the serial
tag inside the door of the grill cabinet. Grills configured for liquid propane (LP) gas are orificed
differently than grills configured for natural gas (NG). Grills configured for use with a bulk LP supply
are shipped with a gray hose with a quick-connect fitting (see Figure 4).
Connection: 1/2” NPT male. Quick-connect hose assembly (included) connects to the grill via 0.625"
flare fitting.
Input Pressure: 11.0" W.C. (27.4 mbar)
Manifold Pressure: 10.5” W.C. (26.1 mbar)
All pipe sealants must be an approved type and safe for use with LP gas.
Natural Gas Requirements
Verify the type of gas your grill has been configured for by the factory by checking the serial tag
inside the door of the grill cabinet. Grills configured for natural gas (NG) are orificed differently than
grills configured for liquid propane (LP) gas. Grills configured for use with natural gas are shipped
with a gray hose with a quick-connect fitting (see Figure 4).
Connection: 1/2” NPT male. Quick-connect hose assembly (included) connects to the grill via a
0.625” flare fitting.
Input Pressure: 7.0” W.C. (17.4 mbar)
Manifold Pressure: 4.0” W.C. (10 mbar)
High Altitudes
For all gas types, the stated BTU ratings of this appliance apply to installation at sea level.
With increased altitude, there is decreased atmospheric pressure. The National Fuel Gas Code
recommends down-rating burner BTUs by 4% for every 1,000 feet (305 meters) of altitude above
2,000 ft (610 meters) to ensure complete combustion while operating at higher altitudes. Please call
Kalamazoo Customer Service at +1.800.868.1699 for a high altitude kit for your appliance.
Leak Testing
Although gas connections on the grill are leak tested at the factory prior to shipment, a complete
test must be performed after installation due to possible mishandling during shipping or installation.
Periodic checks are also recommended. Immediately check for leaks if you smell gas.
Never use an open flame to look for leaks.
Before Testing: Extinguish all open flames. Do not smoke.
You will need a spray bottle, a brush or a rag. For LP units using a 30-pound cylinder, a full cylinder
should be used.
IMPORTANT: Homeowners should only check for leaks on the gas connections that are external
to the grill. If the valves or other internal connections need to be checked, please call a qualified
technician or Kalamazoo Outdoor Gourmet customer service at +1.800.868.1699.
To Conduct the Test:
Make a soap solution of one part liquid dish soap and one part water.
Make sure all grill control valves are in the OFF position. Turn the gas supply ON. Use a spray bottle,
brush or rag to apply the mild soap solution to all connections from the supply line or LP cylinder to
the connection on the grill. Check all connections. Soap bubbles will appear at any connections with
a leak. Turn OFF the gas supply and tighten any leaky connections. Recheck, applying more mild
soap solution.
Electrical Connection
The grill requires AC power for ignition, the control panel lighting, and rotisserie motor functionality.
It must be connected with an outdoor-rated, grounded electric extension cord.
The grill, when installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
See additional electrical precautions on page 43.
IMPORTANT: Do not use the grill until all connections have been
checked and do not leak.