Kalatec Automacao XINJE XD series User manual

XD series BD board

Fast manual
Features
XD series expansion communication BD board includes RS232 port expansion board XD-NS-BD,
RS485/fieldbus/motion control bus communication port expansion board XD-NE-BD, RS485/fieldbus
communication port expansion board XD-NO-BD.
➢XD-NS-BD can be used to RS232 communication between XD series PLC and other device.
➢XD-NE-BD can be used to RS485/fieldbus control/ motion control bus communication for XD series
PLC, TN series HMI, DS3E series servo drive, other device.
➢XD-NO-BD can be used to RS485/fieldbus control communication for XD series PLC.
Safety notes
◼Control system design notes
Dangerous!
◆Make sure design the safety circuit, to ensure that the control system can still work safety when the
external power supply cut off or PLC broken.
◆Make sure set emergency braking circuit, protection circuit, interlock circuit of forward-reverse
running in PLC external circuit and upper-lower limit switch to prevent from machine damage.
◆In order to make the equipment safe operation, please design external protection circuit for important
output signal.
◆PLC CPU will close all the output when detecting the system error; the output will lose control when
the PLC circuit has problem. Please design suitable external control circuit to ensure the device
working normally.
◆If the PLC relay or transistor unit is broken, the output cannot be ON or OFF.
◆The PLC is designed for indoor environment, the lightning protection must be installed in the power
supply system to avoid PLC and other device damage.
◼Installation and wiring notes
Dangerous!
◆Do not use the PLC in the following environment: dust, soot, corrosive gases, flammable gas, high
temperature, condensation, vibration, impact, lightning, fire.
◆Do not let the metal scrap and wire head drop into the ventilation hole of PLC, otherwise it will cause
fire or error operation.
◆Do not cover the ventilation hole of PLC, otherwise it will cause fire, error operation.
◆The I/O wiring must be fixed enough, otherwise the bad contactor will cause fault.
Caution!
◆Please use shield cable for high frequency I/O wiring to avoid interference.
◼Run and maintenance
Dangerous!
◆Please connect all the cable include PLC, extension module and BD board after shutting down the
power supply.
◆Please operate as the manual for online operation, forced output, RUN, STOP.
Caution!
◆Please discard the product as industrial waste.
◆Make sure cut off the power supply when installing or uninstalling the extension card.

Product information
◼Naming rule
XD– n - BD
① ② ③
①Series XD: XD series extension BD board
②Communication type: NS: RS232
NE: RS485/fieldbus/motion fieldbus
NO: RS485/fieldbus
③Extension type BD: extension BD board
◼Basic parameters
XD series PLC 24/32 points can extend 1 BD board, XD series PLC 48/60 points can extend 2 BD
boards, XD series PLC 16 points cannot extend BD board.
Table 1: XD series extension BD board specifications
Installation
mode
Install in the XD series PLC
directly
Dimension
40mm×42mm×14mm
Using
environment
No corrosive gas
Environment
temperature
0℃~60℃
Environment
humidity
5~95%
Profile
◼Structure
XD-NS-BD
Part name:
Name
Function
Communication
LED
LED is ON when BD board
communication is normal BD
Wiring
terminal
TX
Signal sending
RX
Signal receiving
GND
Ground
●
Vacant
XD-NE-BD
COM
Wiring terminal
Communication
LED
COM
A
B
COM
Communication
LED
Wiring terminal
End resistor
switch

Part name:
Name
Function
Communication
LED
The LED is ON when BD board
communication normal
Wiring
terminal
A
485+
B
485-
SG
Signal ground
●
Vacant
End resistor switch
Select end resistor through the switch
(120Ω)
XD-NE-BD has switch inside which can select the end resistor. XD-NE-BD switch default setting is
OFF (not use resistor). If the XD-NE-BD is at the beginning or end of the fieldbus, it needs to add
120ohm end resistor at each side. The switch turns right.
XD-NO-BD
Part name:
Name
Function
Communication
LED
The LED is ON when BD board
communication normal
Wiring terminal
Left side is signal input, right side is
signal output
Dimension and installation
◼Installation
XD extension BD board can be installed in the COM4 or COM5 of XD series PLC. Please remove the
cover of PLC and insert the BD in it.
◼Product profile (unit:mm)
XD series extension BD board dimension:
COM COM X0 X1 X2 X3 X4 X5 X6 X7
COM0 PWR
RUN
ERR
XDM-60T10-E
3210 4
3210
Y
65 7
7654
X
PROGRAMMABLE CONTROLLER
X10 X11 X12 X13 X14 X15 X16 X17 X20 X21 X22 X23 X24 X25 X26 X27 X30 X31 X32 X33 X34 X35 X36 X37 X40 X41 X42 X43
24V 0V A B COM0 Y0 COM1 Y1 COM2 Y2 Y3 COM3 Y4 Y5 COM4 Y6 Y7 COM5 Y10 Y11COM6 Y12 Y13 COM7 Y14 Y15 Y16 Y17COM8 Y20 Y21 Y22 Y23 COM9 Y24 Y25 Y26 Y27
COM1
USB口
COM2
COM4 COM5
A B
COM
Communication
LED
Wiring terminal

Electric design reference
Configuration mode
➢XD-NS-BD can be used to communicate between the XD series PLC, XD PLC and other devices
through RS232.
➢XD-NE-BD can be used to communicate between XD series PLC, TN series HMI, DS3E series
servo drive, other devices through RS485 or fieldbus(X-NET).
➢XD-NO-BD can be used to communicate between XD series PLC through RS485 or fieldbus(X-
NET).
XD series extension BD board needs special software XNETConfig to configure. This software can set
two communication mode including Modbus and XNET.
XINJEConfig software installation
XINJEConfig software is inside XDPpro software installation package, please open it and install as the
guide. Please install and run “as administrator”.
XINJEConfig using steps
Here is an example of communicating between two XD3-32T-E PLC through XD-NE-BD via X-NET.
Note: please use USB cable connect PLC with PC when configurating the BD board.
USB cable needs to install the USB driver, please download on www.xinje.com.
1.Open the XINJEConfig, it will show below window:
2. click Config/Find device, it will show below window:
COM
42.1
39.4
COM
A B
42.1
39.4
COM
COM
42.1
39.4

3. choose the com port no. between PC and PLC, the device type please select PLC, then click
confirm. Then back to main window, click Config/single device/com port.
4. it will show the com port setting window.
5. As XD3-32T-E only can connect one BD board, which is COM4, here we set Comport 4 for XD-NE-
BD. The net please select X-NET. The PHY please select RS485.

NetID: the network no. of the two PLC. The network no. must be same for the same network, here it is
set to 1.
StationID: every PLC station no. in the network. In this network, the two PLC station no. is 1 and 2.
Net type: please select TBN for PLC communication, OMMS or TBN is for communication between
HMI and PLC. OMMS is also suitable for communication between PLC and servo.
Baud rate: for this application 1.5M
Token cycle time: each station cycle once in the same network, the unit is ms. For this application,
there are only two PLC, so we set it to 10ms.
Max station number: the max station numbers in the network. X-NET max station no. cannot over 32.
6. click write config, it will show write config successful.
7. click confirm, cut off the PLC power supply, then power on again. Now the configuration is effective.
8. click config/single device/route.
9. it will show below window.
10. click the additem, it will show the configuration window.

Net: it is same to the Net ID set in the former serial port configuration window.
COM no.: the PLC serial port no., here we use XD-NE-BD, so the port no. is COM4.
Gateway: please keep it as default value 0.
11. click write after setting all the things. It will show write config successful message.
12. click confirm. Then cut off the PLC power supply and power on again. Now all the configuration is
completed.
Note:
1. after changing the device, it needs to configure again.
2. if it shows the error message “Xnet server read config error”, please restart the software and configure
again.
Please refer to XD series PLC programming manual chapter 7 for X-NET and Modbus communication
details.

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