Kanematsu Corporation TEAMNisca PR5302 User manual

H
He ea at t R Ro ol ll le er r U Un ni it t
U
Us se er r’ ’s s G Gu ui id de e
For Nisca Model PR5302
TEAMNisca, A Division of Kanematsu USA, Inc. 400 Cottontail Lane, Somerset, NJ 08873
Copyright © 2004, Kanematsu USA. All rights reserved.
TEAMNisca® and the TEAMNisca® logo are a registered trademark of Kanematsu USA, Inc. Microsoft® and
Windows® are U.S. trademarks of Microsoft Corporation. Names of products mentioned herein are used for
identification purposes only and may be trademarks and/or trademarks of their respective companies.

i
Table of Contents
Chapter 1: Introduction
Welcome! ..................................................................................................................................2
About This User’s Guide .........................................................................................................2
General Site Requirements .......................................................................................................3
Important Safety Instructions ....................................................................................................3
Electrical Requirements .....................................................................................................3
Physical Requirements .......................................................................................................4
Environmental Requirements .............................................................................................4
Chapter 2: Getting Started
Heat Roller Unit Features ..........................................................................................................5
Front / Right Side of the Heat Roller Unit .........................................................................5
Left Side of the Heat Roller Unit .......................................................................................6
Rear Side of the Heat Roller Unit .......................................................................................7
Unpacking the Heat Roller Unit ...............................................................................................7
Connecting the Heat Roller Unit to the Printer .........................................................................8
Loading the Laminate Ribbon ..................................................................................................9
Turning on the Printer and Configuring Lamination Settings .................................................11
Chapter 3: Using the Heat Roller Unit
Configuring Heat Roller Preferences ......................................................................................14
Overlay and Laminate Options ...............................................................................................15
Printing a Sample Card ...........................................................................................................15
Chapter 4: Maintenance
Basic Automated Cleaning .....................................................................................................17
Manual Cleaning .....................................................................................................................19
Cleaning the Capstan and Platen Rollers ................................................................................19
Cleaning the Flip/Turn Transport Rollers................................................................................20
Chapter 5: Troubleshooting
Interpreting LCD Display Messages .......................................................................................21
Interpreting LCD Jam Messages .............................................................................................22
General Troubleshooting Suggestions ....................................................................................23
Where to Get Additional Help ................................................................................................23
Appendix A: PR5300 User Mode Menu Map (PR5302) ............................................. 24
Appendix B: PR5302 Specifications .......................................................................... 25

2
1.
Introduction
Welcome!
Congratulations on your purchase of the Nisca PR5302 Optional Heat Roller Unit. This unit
works in conjunction with the Nisca PR5300 Direct Card Printer and provides these features:
 Applies a variety of different hard coat overlaminates to printed cards providing
increased card durability.
 Applies a variety of different soft coat overlaminates, such as hologram film, increasing
card security.
 Provides the ability to place a hologram mark at a specific location on the card.
 Offers high-speed lamination for standard CR-80 cards.
 Can be daisy-chained together to apply two different types of laminate material.
 Sensitive position adjustment settings to optimally locate the laminate on the card.
 Provides a sleep mode to conserve energy.
About This User’s Guide
This User’s Guide contains important safety information, along with detailed instructions on how
to install, use, and maintain the Heat Roller Unit. Please read this User’s Guide in its entirety for
instructions on how to efficiently and effectively set up your Heat Roller Unit.
This guide uses the following conventions:
Warning This warning symbol means danger. You are in a situation that could cause
bodily injury. Information presented must be followed carefully to avoid
harm.
Caution This caution symbol means reader be careful. In this situation, the user might do
something that could result in equipment damage.

3
Note This note symbol means reader take note. Notes contain important information
and helpful suggestions about your Heat Roller Unit.
General Site Requirements
When choosing a site for the PR5302, consider the following recommendations:
 Select a site that is out of direct sunlight.
 Placement should be on a sturdy platform and off the floor.
 Platform should be free from vibration.
 Environment should be free from high humidity and dust.
 Environment should have a relatively stable temperature.
 Provide enough space to allow adequate ventilation.
 Select a location that allows easy access to all sides.
Important Safety Instructions
Before using your Heat Roller Unit, read the following safety instructions to make sure you use
the Heat Roller Unit safely and effectively:
 Turn off and unplug the Heat Roller Unit before cleaning.
 Do not spill any liquids in or on the Heat Roller Unit.
 Always prevent debris from entering the Heat Roller Unit.
 Do not place any heavy objects on the Heat Roller Unit.
 Use only a power source indicated in the electrical requirements section.
 Do not place the Heat Roller Unit on an unstable surface or near a radiator or a heating
vent.
 Do not place the Heat Roller Unit near sources of heat or electromagnetic interference.
 Except as specifically indicated and explained in this User’s Guide, do not attempt to
service the Heat Roller Unit yourself.
 When moving the equipment, always be sure to turn off the power prior to moving.
 Do not let the power cord become damaged or frayed.
 Do not block the air vents or fan on the Heat Roller Unit.
 Do not touch any part inside the Heat Roller Unit except as directed by this User’s Guide.
 Do not use the Heat Roller Unit for purposes other than its intended use.
Electrical Requirements
Caution It is important to verify the power requirements located on the back of the Heat
Roller Unit before connecting it to any power source. Plugging the Heat Roller
Unit into an incorrect power source could result in equipment damage.

4
The two types of potential power sources are:
 100 ~ 120 VAC at 50 ~ 60 Hz, or
 200 ~ 240 VAC at 50 ~ 60 HZ.
Once the power source has been identified, you’ll need:
 Single phase, 3-wire grounded receptacle.
 If an extension cord is used with the Heat Roller Unit, verify it’s rated for a minimum of
125 VAC, 10 Amps or 250 VAC, 10 Amps.
Note If you have any doubt about the correct power source, DO NOT attempt to use
the unit. Contact your authorized reseller for assistance.
Warning Never operate the Heat Roller Unit in a location where the operator,
computer, or Heat Roller Unit could get wet. Personal injury could result.
The Heat Roller Unit must be connected to a grounded electrical power
supply and properly protected against electrical surges and grounding
faults.
Physical Requirements
The PR5302 requires a sturdy platform that can accommodate its weight and physical
dimensions. The Heat Roller Unit weighs 28.7 pounds (13 kilograms). The dimensions are:
 Height: 15.75” (400 mm)
 Width: 7.08” (180 mm)
 Depth: 11.81” (300 mm)
Environmental Requirements
The PR5302 Heat Roller Unit requires the following environmental conditions for optimal
operation:
 Operating temperature range of 50° – 95°F (10° – 35° C). To ensure best performance,
temperatures should be in the range of 68° – 77° F (20° – 25° C).
 Operating relative humidity range of 35% – 80% non-condensing.

5
CHAPTER
2.
Getting Started
Heat Roller Unit Features
Front / Right Side of the Heat Roller Unit
A. Card Entry
 The card enters here for lamination when leaving the printer.
B. Printer / Heat Roller Unit Attachment
 Allows the printer and Heat Roller Unit to attach together.
C. Laminate Ribbon Supply Spool
 Used to load new laminate ribbon.
D. Side Cover
 Exposes the capstan and platen rollers.
E. Front Inside Cover
 View of the inside of the Heat Roller Unit.
E
C
A
B
D
G
F
H

6
F. Manual Rotation Knob
 Used to manually advance the rollers.
G. Laminate Ribbon Take-Up Spool
 Take-up spool for used laminate ribbon.
H. Flip/Turn Cover
 Opens for easy access to the flip/turn rollers.
Left Side of the Heat Roller Unit
A. Front Access Cover
 Opens to allow access to the laminate ribbon.
B. Heat Lamp Panel
 Opens to allow access to the inside of the heat lamp.
C. Card Stacker Mounting Slots
 Attachment for second Heat Roller Unit or card stacker.
D. Card Eject Exit
 Card is ejected after lamination has occurred..
B
A
D
C

7
Rear of the Heat Roller Unit
A. Circuit Breaker
 Protection device that stops current if there is a direct short or excessive heat
B. Power Receptacle
 Supplies power to the Heat Roller Unit
C. Printer Connecting Cable
 The cable used to connect the Heat Roller Unit to the printer.
D. Power Rating Label
 Identifies the correct power source for the Heat Roller Unit.
E. Handle
 Used to easily lift the Heat Roller Unit.
Unpacking the Heat Roller Unit
Follow these steps to unpack the Heat Roller Unit. Be sure to select a location that meets the
general requirements as stated above.
Caution IMPORTANT! The Heat Roller Unit must be placed on a level surface, in a
dust free environment next to the PR5300. It is essential to be able to access the
Heat Roller Unit from all sides for its installation. It is also recommended that
you have one or more persons to assist with unpacking the Heat Roller Unit.
1. Place the shipping carton on a firm level surface. While unpacking, inspect the carton to
ensure no damage occurred during shipping.
2. Remove the Heat Roller Unit and accessory box from the packing box.
A
B
C
D
E

8
3. Open the accessory box and verify the following items are included:
User’s Guide
Power Supply Cord
Laminate Ribbon Supply Roll
Laminate Ribbon Take-Up Spool
If any items are missing, please contact your authorized reseller.
4. Remove all packing tape.
5. Remove all packing material from the heat lamp unit.
Note Keep all packing material in case you need to move or re-ship the Heat Roller
Unit.
Connecting the Heat Roller Unit to the Printer
Caution IMPORTANT! To prevent errors and jams, make certain that the printer and
Heat Roller Unit are on a flat, stable surface. Be sure the printer and the
computer are turned OFF.
To connect the Heat Roller Unit to the printer, refer to the following steps: