KAR-TECH MINI REMOTE User manual

MINI REMOTETM
MINI REMOTE CONTROL SYSTEM
PRELIMINARY
USER MANUAL
July 20, 2005

MINI REMOTE
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INDEX
Description ................................................................... 1
Installation ................................................................... 2
Before applying power ..................................................... 2
Routine Maintenance ....................................................... 3
Maintenance precautions .................................................. 3
Troubleshooting ............................................................. 3
Troubleshooting chart ................................................. 4
Specifications ................................................................ 5
Instructions to the User .................................................... 6

MINI REMOTE
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DESCRIPTION:
KAR-TECH's MINI REMOTE is a state
of the art microprocessor based
Radio Frequency (RF) remote
control system designed to
provide the machine operator
with the ability to remotely
operate equipment. The machine
operator is still required to follow
OSHA and other applicable
standards when operating the
equipment.
This system is designed with
Frequency Hopping Spread
Spectrum (FHSS) Technology to
eliminate the RF interference
problem in Radio remote
products.
The control system consists of two
major modules: the remote
station (this unit), and a separate
remote receiver (Digital
Controller) sold separately.
Each transmitter is
preprogrammed with a special
radio ID code. The receiver is
programmed to respond only to
the transmitter with the ID code
for which it is set. This feature
allows the equipment to work in
wireless mode in close vicinity of
each other without interfering
with each other. In the event that
a transmitter becomes damaged
and a new one is needed, the
receiver can be reprogrammed to
respond to the new transmitter.

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INSTALLATION:
1.Refer to the wiring chart for
wiring connections.
3.When installing the unit, the
main power should run from the
battery, through a 20 amps fast
blow fuse, to a power switch or
relay; then into the receiver unit.
For best results connect the
receiver main power connections
to the auxiliary terminal of the
ignition switch, PTO switch, or
ignition relay. Use 18 gauge or
heavier wire.
4.All connections must be
properly insulated to protect
against shorts.
BEFORE APPLYING POWER:
1.Check power and ground
polarity.
2.Check wiring harness for
possible shorts before connecting
remote control to output devices
(i.e., valves, relays) by checking
each mating pin terminal.
3.Read the rest of this manual.

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ROUTINE MAINTENANCE:
1. Clean transmitter and
receiver regularly with a damp
cloth and mild detergent.
2. Periodically check receiver
antenna for tightness.
3. Inspect electrical wiring for
wear points or other damage.
Repair as required.
4. Inspect all connections for
looseness or corrosion. Tighten
and/or "seal" as necessary.
MAINTENANCE PRECAUTIONS:
When performing any inspection
or maintenance work on the
MINI REMOTE system, always
exercise care to prevent injury
to yourself and others or
damage to the equipment. The
following are general
precautions that should be
closely followed in carrying out
any maintenance work.
1. Do not have hydraulic power
available to the valves when
performing electrical tests or
downloading programs.
2. Never operate or test any
function if any person is in an
area where they could be hurt
by being hit or squeezed by the
hydraulic equipment.
3. Turn power off before
connecting or disconnecting
valve coils or other electrical
loads.
TROUBLESHOOTING:
This section provides basic
operator level troubleshooting
for the MINI REMOTE system. If,
after following these
instructions, the system still
does not function, check the
hydraulic system then contact
your KAR-TECH representative
for further instructions or
servicing.

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TROUBLE SHOOTING CHART
PROBLEM
SOLUTION
1. No operation of all functions when a
function switch is activated.
1. Check to see if the selector switch is in
the proper position.
2. Check that unit power is on.
3. Check that receiver power is on.
4. Check vehicle wiring for power into the
receiver.
5. Check LED status display for system
status.
6. Check for proper grounding of vehicle's
electrical circuit.
7. Check vehicle's hydraulic system
2. Certain functions do not work 1. Check the wiring connection from the
receiver to the valve coil or the output
function that does not work.
2. Check LED status display for system
status.
3. Check vehicle's hydraulic system
4. Check vehicle's electrical system
3. Function operates intermittently. 1. Check for loose connections.
2. Check LED status display for system
status.
3. Check receiver antenna for any damage
and proper connection.
4. Check vehicle's hydraulic system

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SPECIFICATIONS
TRANSMITTER
Power supply ........................................... +12V nominal, 9V to 35V transient
Operating temperature - Radio ............................................ -40˚C to +85˚C
Storage temperature........................................................ -40˚C to +100˚C
Frequency ......................................................................... 902-928 MHz
Transmit power (ERIP)................................................................... 10 mW
Vibration ............................................................................ 3G to 200Hz
Shock ...........................................................................................50G
There are no user-serviceable parts inside the Transmitter or the
Receiver. Return the units to the KAR-TECH for service.
Note: For operation with negative ground vehicles only.
WARNING:
The KAR-TECH MINI REMOTE must be operated in compliance with all
applicable safety regulations, rules, and practices. Failure to follow
required safety practices may result in death or serious injury.
The information, specifications, and illustrations in this manual are those in effect at
the time of printing. KAR-TECH reserves the right to change specifications or design at
any time without notice.

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INSTRUCTION TO THE USER:
This equipment has been tested and found to comply with the limits for a class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of the
following measures:
* Reorient or relocate the receiving antenna.
* Increase the separation between the equipment and receiver.
* Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
* Consult the dealer or an experienced radio/TV technician for help.
This equipment has been certified to comply with the limits for a class B computing
device, pursuant to FCC Rules. In order to maintain compliance with FCC regulations,
shielded cables must be used with this equipment. Operation with non-approved
equipment or unshielded cables is likely to result in interference to radio and TV
reception. The user is cautioned that changes and modifications made to the
equipment without the approval of manufacturer could void the user's authority to
operate this equipment.
The term "IC:" before the certification/registration number only signifies that the
Industry Canada technical specifications were met.
Operation is subject to the following two conditions: (1) this device may not cause
interference, and (2) this device must accept any interference, including interference
that may cause undesired operation of the device.
IMPORTANT NOTICE: To comply with the FCC RF Exposure compliance requirements,
the following antenna installation and device operating configurations must be
satisfied:
The antenna(s) used for this transmitter must be installed to provide a separation
distance of at least 20 cm from all persons and must not be co-located or operate in
conjunction with any other antenna or transmitter.