Karcher Shark TRS-2500 User manual

8.917-469.0
■ TRS-2500
TRAILER
SERVICE MANUAL
To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you,
visit www.karchercommercial.com or www.karchershark.com
®
89174690-1

3
CONTENTS
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached
to the machine. You should record both serial number and date of
purchase and keep in a safe place for future reference.
KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
CONTENTS
TRS-2500 Trailer Exploded View ................................................................4
TRs-2500 Trailer Exploded View, Parts List ................................................5
Trailer with SSG Washer and Parts List ...................................................6-7
Trailer with Classic Skid Washer ..............................................................8-9
Trailer with SGP Washer and Parts List ...............................................10-11
Optional Hose Reel Low Pressure ...........................................................12
Optional Hose Reel HIgh Pressure ..........................................................13
Wiring Diagram ....................................................................................14-15

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
SERVICE MANUAL TRAILER
4
89174690-2
TRS-2500 TRAILER EXPLODED VIEW
1
23
4
5
11
12
13
24
15
6
7
8
9
10
16
17
22
23
19
20
25
26
27
28
32
33
60
30
31
34
35
38
39 40
45
41
42
46
47
49
50
36
37
5152
28
29
31
33
35
35 31
33
35
31
35
31
33
35
35
31
35
33
36
34
32
28
38
26
44
43
20
20
30
48
28
21
33
14
31
53
33
53
61
18
62 63
34
32 26
63
64

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
5
TRAILER SERVICE MANUAL
TRS-2500 TRAILER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION QTY
1 8.917-302.0 Wlmt, Frame, Trailer, 3000# 1
2 8.917-303.0 Wlmt, Tongue, Hinged 1
8.917-535.0 Wlmt, Tongue, Hinged,
Hydraulic Coupler 1
3 8.917-304.0 Fender, w/Back, 15", Painted 2
4 8.917-305.0 Wlmt, Hoop, Hose Reel 1
5 8.725-543.0 Rod, Tie-down, Tank 1
6 8.917-325.0 Bracket, Skid Mount, Adj. 2
7 8.917-326.0 Channel, Skid Mount, Adj. 1
8 8.917-341.0 Bar, Tank Tie-down 1
9 8.725-525.0 Tank, Water, 200 Gal 1
10 8.725-534.0 Jack, Swivel w/Caster, 1000 lb 1
11 8.725-529.0 Wheel/Tire Assy, 15"
ST205/75d15 TI 2
12 8.725-530.0 Lamp, Tail, 3-Way 2
13 8.725-531.0 Lamp, Side Marker, Red 2
14 8.725-532.0 Lamp, Side Marker, Amber 2
15 8.725-533.0 Lamp, License w/holder 1
16 8.707-497.0 Chain, 5/16 Zinc Plated
2 x 45" Long 7.5 ft
17 8.725-536.0 Connector, Socket, 4-Flat 1
8.707-510.0 Connector, Socket, 7-Prong
(Electric Brakes) 1
18 8.725-537.0 Plug, 4-Flat 1
8.707-511.0 Plug, 7-Prong (Electric Brakes) 1
19 8.725-538.0 Axle, 3500 lb., 57", Idler 1
8.725-540.0 Axle, 3500 lb., 57" Electric
Brakes 1
8.725-539.0 Axle, 3500 lb., 57" Hydraulic
Brakes 1
20 8.706-412.0 Bushing, 1" x 3/4" MT x FT,
PVC 80 Speers O 3
21 9.802-132.0 Elbow, 3/4" JIC x 1/2", 90° 1
22 8.707-498.0 Hook, "S", 5/16" Zinc Plated 2
23 8.707-526.0 Strainer, 1" T Line, Trailers 1
24 9.802-798.0 Screw, #10 x 1/2" Tek
Hex Head" 2
25 8.719-946.0 Hanger, Hose 2
26 9.802-052.0 Bulkhead, 3/4" Polypro 3
27 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF
w/Strainer 1
28 9.802-152.0 Swivel, 3/4" SAE Fem,
Push-on" 4
29 9.802-261.0 Hose 3/4", Push-on 24"
30 9.802-701.0 Bolt, 1/4" x 1" Hex Head
Zinc Grade 3
(Break Away) 6
31 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 34
32 9.802-773.0 Nut, 1/4-20 ESNA NC 5
(Break Away) 8
ITEM PART # DESCRIPTION QTY
33 9.802-779.0 Nut 3/8" 40
34 9.802-802.0 Washer, 1/4" Flat SAE Zinc 12
(Break Away) 14
35 9.802-807.0 Washer, 3/8" Flat 68
36 9.802-812.0 Washer, 3/8" x 1-1/2",
Fender, SAE 14
37 8.706-738.0 Plug, 3/4", Hole 2
38 8.706-899.0 Nipple, 3/4" JIC x 3/4" Pipe 2
39 8.718-661.0 Bolt, 3/8" x 1-1/2", NC, HH, SS 2
40 8.900-522.0 Label, CLP Warning, Do Not
Stand or Step 2
41 9.802-780.0 Nut, 3/8" Stainless, ESNA, NC 2
42 8.706-731.0 Bushing, 3/4" Snap Heyco 7
43 8.706-369.0 Nipple, 3/4", PVC 80, Close 1
44 8.710-036.0 Float Valve 1" Hudson 150d
130 PSI 1
45 8.718-592.0 Screw,1/4" x 1-1/4" Shdr, 10-24
Thds 1
46 8.719-079.0 Knob, Black Plastic, 10-24 Thds 1
47 8.719-112.0 Spring, 0.31OD x 1.0, Steel,
Gen Wire J-1450 1
48 8.917-463.0 Latch, Wand Holder 1
49 8.917-319.0 Bracket, Alignment, Tank 2
50 8.706-395.0 Plug, 2", PVC 80 1
51 8.706-294.0 Bushing, 1/2" x 3/8", Steel 1
52 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST
Male 1
53 9.803-557.0 Elbow, 3/4 JIC x 3/4 2
54 8.725-541.0 s Hydraulic Line Kit
(Hydraulic Brakes) 1
55 8.725-707.0 s Bolt, 1/2" x 4-1/2" Grade 5
(Hydraulic Brakes) 2
56 8.718-829.0 s Nut, 1/2" ESNA
(Hydraulic Brakes) 2
57 9.802-809.0 s Washer, 1/2" SAE
(Hydraulic Brakes) 4
58 8.912-403.0 s Bracket, Break Away
(Break Away) 1
59 8.707-480.0 s Coupler, 2" Hydraulic Actuator
(Hydraulic Brakes) 1
60 9.802-261.0 Hose, 3/4 Push-on 51"
61 8.706-890.0 Elbow, 1/2" JIC x 3/4" 1
62 8.917-328.0 Plate, Shark SS 1
62 8.718-607.0 Bolt, Carriage 1/4-20 x 3/4 2
63 8.706-397.0 Plug, 3/4 1
64 8.726-136.0 Hook, Latching 2
s Not Shown

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
SERVICE MANUAL TRAILER
6
TRAILER WITH SSG WASHER
89174690-3
2
34
5
6
7
8
9
10
11
12
13
14
17
18
19
20
1
5
15
16
20
21
21
21
22
22
23
24
From
Tank
To
Trailer
Outlet
20
21
22
25
4
From
Coil
Outlet
6
To
Valve

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
7
TRAILER SERVICE MANUAL
TRAILER WITH SSG WASHER PARTS LIST
ITEM PART # DESCRIPTION QTY
1 8.706-207.0 Elbow, 3/8", Street 90°, Steel 1
2 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1
3 9.802-166.0 Coupler, 3/8" Female, Brass 1
4 8.711-708.0 Hose, 1/2" x 90" 2 Wire,
Pressure Loop 1
5 9.802-152.0 Swivel,
3/4" SAE Fem, Push-on 2
6 9.802-261.0 Hose 3/4" 3.417 ft
7 8.706-615.0 Tank, Fuel 8 Gal
(All Models Except 600.0) 1
8 9.802-204.0 Clamp, Hose, CL13
(All Models Except 600.0) 1
9 9.802-056.0 Dip Tube Assy, Plastic, 10.75" Long
(All Models Except 600.0) 1
10 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV1
(All Models Except 600.0) 1
11 9.802-053.0 Bushing, Fuel Line, Rubber
(All Models Except 600.0) 1
12 9.800-008.0 Label, Danger Cool Engine
(All Models Except 600.0) 1
13 9.800-001.0 Label, This Tank For Gas Only
(All Models Except 600.0) 1
14 9.802-754.0 Screw, 1/4" x 1/2" NC, Whiz Loc
Flange (All Models
Except 600.0) 4
15 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF
w/Strainer 1
16 8.706-829.0 Elbow, 1/2" Street, Brass 1
17 8.707-212.0 Valve, 1/2" Brass, 3-Way Ball 1
18 8.706-790.0 Nipple, 1/2" Close 1
19 9.802-132.0 Elbow, 3/4" JIC x 1/2" MPT, 90° 1
20 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 12
21 9.802-807.0 Washer, 3/8" Flat 24
22 9.802-779.0 Nut 3/8" 12
23 8.916-565.0 Bracket, Mounting 2
24 8.917-495.0 Bracket, Battery Mount 1
25 9.802-038.0 Nipple, 1/2" JIC x 1/2" Steel 1
26 9.802-204.0 s Clamp, Hose, CL13 1
27 9.802-799.0 s Screw, #14 x 1", Tek, Blk.,
Zinc 1
s Not Shown

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
SERVICE MANUAL TRAILER
8
89174690-4
TRAILER WITH CLASSIC SKID WASHER
2
3
4
2
7
8
9
10
3
1
56
14
7
From
Coil
Outlet
From
Tank
To
Trailer
Outlet
To
Valve

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
9
TRAILER SERVICE MANUAL
TRAILER WITH CLASSIC SKID WASHER PARTS LIST
ITEM PART # DESCRIPTION QTY
1 8.706-899.0 Nipple, 3/4" JIC x 3/4" Pipe 1
2 9.802-152.0 Swivel,
3/4" SAE Fem, Push-on 2
3 9.802-261.0 Hose 3/4" 5 ft
4 8.706-207.0 Elbow, 3/8", Street 90°, Steel 1
5 9.802-171.0 Nipple,
3/8" x 3/8" NPT ST Male 1
6 9.802-166.0 Coupler, 3/8" Female, Brass 1
7 8.711-640.0 Hose, 3/8" x 125", 2 Wire,
Swivel x Swivel 1
8 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 4
9 9.802-807.0 Washer, 3/8" Flat 8
10 9.802-779.0 Nut 3/8" 4
11 8.917-329.0 Plate, Karcher, S.S. 1
12 9.802-204.0 s Clamp, Hose, CL13 1
13 9.802-799.0 s Screw, #14 x 1", Tek, Blk.,
Zinc 1
14 8.706-294.0 Bushing, 1/2" x 3/8" Steel 1
s Not Shown

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
SERVICE MANUAL TRAILER
10
TRAILER WITH SGP WASHER
89174690-7
CHAUD!
CHAUD!
To
Pump
From
Tank
From
Coil
Outlet
To
Feed
Pump
15
7
23
17
12
5
11
98
13
10
13
22
4
6
714
2
7
22
24
7
6
25
26
15
From
Feed
Pump
16
17
18
19
20
21
20
To Trailer
Outlet
30
30

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
11
TRAILER SERVICE MANUAL
TRAILER WITH SGP WASHER PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 8.917-561.0 Wlmt, Mount, Feed Pump 1
2 8.917-564.0 Cover, Mount, Feed Pump 1
3 8.706-510.0 Bumper, Rubber, 3/4"
w/Washer 4
4 8.725-945.0 Pump, 4.0 GPM, 12V, 10A 1
5 8.915-292.0 Reel, Hose, Bracket,
Mount Retainer 2
6 8.706-902.0 Nipple, 3/4"JIC x 1/2" Pipe 1
7 9.802-152.0 Swivel, 3/4" SAE FEM,
Push-on 4
8 8.706-984.0 Adapter, 1/2" FPT x 1/2"
MPT, Brass 1
9 9.802-132.0 Elbow, 3/4" JIC x 1/2" MPT, 90° 1
10 8.718-626.0 Bolt, 5/16"-18 x 1-1/4", NC
Carriage Z 8
11 8.718-980.0 Washer, 5/16", Flat,
SAE (780452) 8
12 9.802-776.0 Nut, 5/16", ESNA, NC 8
13 9.802-453.0 Switch, Curvette
RA901VB-B-1-V.Carling 1
14 9.803-551.0 Screw, 5/16" x 3/4" Whiz Loc
Flange 2
15 9.802-261.0 Hose, 3/4" Push-on, /ft 2
16 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 8
17 9.802-807.0 Washer, 3/8", SAE, Flat Zinc 16
18 9.802-779.0 Nut, 3/8", ENSA, NC 8
19 9.802-166.0 Coupler, 3/8" Female, Brass 1
20 8.711-708.0 Hose, 1/2" X 90" 2 Wire,
Pressure Loop 1
21 9.802-038.0 Nipple, 1/2" JIC x 1/2" MPT,
Steel 1
22 9.802-261.0 Hose, 3/4" Push-on, /ft 3
23 8.706-826.0 Elbow, 1/2" Street 1
24 8.706-797.0 Nipple, 1/2 Hex 1
25 8.707-212.0 Valve, 1/2" Brass, 3-way 1
26 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF
w/Strainer 1
27 9.802-204.0 s Clamp, Wire/Tube, 0.750D 1
28 9.802-799.0 s Screw, #14 x 1", Tek,
Blk., Zinc 1
29 9.802-514.0 Strain Relief, Small 1
30 9.802-456.0 Light, Indicator, Green, 12V 1
s Not Shown

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
SERVICE MANUAL TRAILER
12
OPTIONAL HOSE REEL LOW PRESSURE 8.917-555.0
ITEM PART # DESCRIPTION QTY
1 9.122-002.0 Hose Reel,100 ft., Fixed Base 1
2 9.802-132.0 Elbow, 3/4" JIC x 1/2", 90° 1
3 8.706-834.0 Elbow, 3/8" Street, 45° 1
4 9.802-147.0 Swivel, 3/8" MP x 3/4" GHF
W/Strainer 1
ITEM PART # DESCRIPTION QTY
5 9.802-152.0 Swivel, 3/4" FEM, Push-on 2
6 9.802-261.0 Hose, 3/4" Push-on, /FT 30"
7 8.706-968.0 Nipple, 1/2" MPT x 3/4"GHM 1
8 9.802-722.0 Bolt, 3/8" x 1-1/4" 4
9 9.802-807.0 Washer, 3/8" SAE, Flat Zinc 8
10 9.802-779.0 Nut, 3/8", ESNA 4
11 8.706-984.0 Adapter, 1/2" FPT x 1/2" MPT,
Brass 1
Note: Garden hose not included
OPTIONAL HOSE REEL LOW PRESSURE PARTS LIST
89174690-5
10
1
5
8
2
3
4
9
6
9
7
5
11

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • Rev. 8/10
13
TRAILER SERVICE MANUAL
OPTIONAL HOSE REEL HIGH PRESSURE 8.917-554.0
ITEM PART # DESCRIPTION QTY
1 9.122-002.0 Hose Reel, Bolt on 100 ft.,
Fixed Base 1
2 9.802-036.0 Nipple, 1/2" JIC x 3/8" Pipe,
Steel 1
3 9.802-041.0 Elbow, 3/8" Steel, Street, 45° 1
4 9.802-243.0 Hose, 3/8" x 32", 2 Wire 1
5 9.802-040.0 Elbow, 1/2" , JIC , 1/2, 90°, 1
ITEM PART # DESCRIPTION QTY
6 9.802-722.0 Bolt, 3/8" x 1-1/4" 4
7 9.802-807.0 Washer, 3/8" SAE, Flat Zinc 8
8 9.802-779.0 Nut, 3/8", ESNA 4
OPTIONAL HOSE REEL HIGH PRESSURE PARTS LIST
89174690-6
8
1
7
3
4
7
2
6
5

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • REV. 12/09
TRAILER Wiring Diagram
14
WIRING DIAGRAM

KÄRCHER SHARK TRAILER SERVICE MANUAL • 8.917-469.0 • REV. 12/09
15
TRAILER Wiring Diagram
WIRING DIAGRAM

®
www.karchercommercial.com www.karchershark.com
Form # 8.917-469.0 • Revised 8/10 • Printed in U.S.A.