Kargo Master 40221 Manual

Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[email protected]
20200504R1 DATE: __________________
Instruction Guide
40221

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING,
AND USING THIS PRODUCT.*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
Phillips head #2 screwdriver
7/16 Box wrench
Flat head screwdriver
Table of Contents
Parts List............................................................................................................................................................ 2
Hardware .......................................................................................................................................................... 3
Assembly Instructions....................................................................................................................................... 3
Adjustment Instructions ................................................................................................................................. 11
Before You Begin
Read all instructions.
Locate your mounting locations prior to rack assembly.
ENSURE SAFETY WHILE INSTALLING OR DRILLING INTO VEHICLE.
FOLLOW 4861 SHELF MOUNTING KIT INSTALLATION GUIDE INSTALLATION INSTRUCTIONS FOR
INSTALLATION INTO VEHICLE.

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2
Parts List

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3
Hardware
Assembly Instructions
Ensure appropriate clearance for installing locker.
Flatten box top and lay out on workbench to protect shelf from scratches during installation.
Lay left side panel flat on workbench and insert bottom pan into side panel.
Using two 1/4” x 1/2” machine screws, install the locker bottom assembly to the side panel.

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4
Shelves can be assembled with flanges pointing up to retain shelf contents, or flanges pointing down to
allow the installation of drawer cabinets. Decide which option you want for each shelf before attaching it
to the sides. The beveled corner of each Shelf Side is in the back. Each shelf, the front side only has nuts
pressed into the shelf flange.
Make sure the shelf is oriented properly (pressed-in nuts in front) before attaching.
Press the shelf down firmly so that it is resting solidly against the side panel and above shelf retainers for
lowest desired shelf location.
Slide shelf firmly under and against shelf lances.
Install one 1/4” x 1/2” machine screw through the front of the side panel into the pressed-in nut on front
of shelf.
Flat Shelf Orientation
Pan Shelf Orientation
Pan Shelf Orientation
Flat Shelf Orientation

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5
Install one 1/4” x 1/2” machine screw through the
rear of the shelf into the pressed-in nut on the rear
of the shelf side.
DO NOT install a shelf in the sixth shelf position from the bottom. A shelf installed in this position will not
allow the door to close properly.
Install remaining shelves
Shelf in Pan Orientation NOT Shown

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6
Install opposite side panel to locker bottom assembly and shelves per previous directions above.

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7
Making sure the shelves are square to the side panels, install the rear panel using fourteen
1/4” x 3/8” Phillips SEMS screws.
The door can be installed opening left or opening right. Based upon door clearance, determine which side
to install door.
Left Opening Door Position
Right Opening Door Position

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8
With locker laying on the side hinge will attach to, remove the 1/4” x 1/2” screw from the front of each
shelf.
Laying the door flat on the workspace, fasten the previously removed 1/4” x 1/2” machine screws
through the door hinge into the shelves.
Using eight 1/4” x 1/2” Phillips machine screws and eight 1/4” flanged lock nuts, install door to side panel.

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 9
Install the top panel assembly using six
1/4” x 3/8” one-way screw.
Slide the rear cover panel inside the shelf-panel rear flanges and outside the top rear shelf-panel flanges.

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 10
Install rear panel to the inside of the
shelf-panel rear flanges using two
1/4” x 1/2” Phillips machine screws.
Install two 1/4” x 3/8” one-way screws
through the rear cover panel into the
top rear shelf panel flanges.
Install locker per 4861 Shelf Mounting Kit Installation Guide.
MAKE SURE ALL HARDWARE IS TIGHT.
ASSEMBLY IS NOW COMPLETE!
Cut-away
View

Assembly Instructions –40221
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 11
Adjustment Instructions
If door is out of alignment or drooping,
slightly loosen screws and nuts holding door
to side panel.
Shift door up or down depending on desired
adjustment.
Tighten screws and nuts.